CN101816503A - Woven carpet edge sealing process - Google Patents
Woven carpet edge sealing process Download PDFInfo
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- CN101816503A CN101816503A CN 201010153914 CN201010153914A CN101816503A CN 101816503 A CN101816503 A CN 101816503A CN 201010153914 CN201010153914 CN 201010153914 CN 201010153914 A CN201010153914 A CN 201010153914A CN 101816503 A CN101816503 A CN 101816503A
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Abstract
The invention discloses a woven carpet edge sealing process comprising the following steps of: (1) preparing a base fabric or special welting fabric for a manual tufted carpet as a welting fabric; (2) reserving a blank edge as a connecting edge outside a tufting region on the base fabric of a woven tufted carpet or additionally weaving a blank woven base fabric as a connecting edge outside a knit region of a base fabric of a knitted carpet; (3) bonding a laminating layer on the back of the base fabric of the woven tufted carpet or the back of the base fabric of the knitted carpet; (4) sewing, turning and fixing one side of the welting fabric matched with the connecting edge in size with the connecting edge from one side of the knitting or tufting; and (5) turning over the other side of the welting fabric to be fixed with the laminating layer, and packing the connecting edge inside. The invention reduces the working procedure of laminating the base fabric with a manual tufted base fabric, greatly saves cost and time and achieves high production efficiency.
Description
Technical field
The present invention relates to carpet and make field, particularly a kind of Woven carpet edge sealing process.
Background technology
At present, mainly contain woven carpet and manual tufted carpet in the carpet industry, the main distinction of these two kinds of carpets is: used base cloth difference, edge sealing effect difference.Woven carpet comprises woven tufted carpet and knitting machine carpet, and woven carpet is when edge sealing, because its base cloth made by macromolecular material, therefore can not hot iron, and the edge sealing effect is bad.And the used base cloth of manual tufted carpet can not be used the machine tufting, but can bear hot iron when edge sealing, so edge sealing is effective, has more technology and is worth, and people are when buying, and whether can tell from the edge sealing effect is manual tufted carpet.For this reason, in the carpet industry, the research staff is being devoted to seek a kind of edge sealing process always, makes the edge sealing effect of woven tufted carpet and knitting machine carpet can reach the edge sealing effect of manual tufted carpet.So, have the edge-covering cloth of human special use to be bonded in the method on carpet limit or the mode of closing with car holds applying with the limit of special-purpose cloth and carpet, but this dual mode all can cause the consequence of holding the limit, and influence the use and the outward appearance of carpet.
Publication number is the edge sealing structure that the Chinese utility model patent of CN201077897 discloses a kind of woven tufted carpet, its base cloth layer is a Compound Fabric, form by woven tufted carpet base cloth and the applying of manual tufted carpet base cloth, form edge sealing behind the peripheral reflexed of Compound Fabric and be fixed on and paste on the backing layer, in manual tufted carpet base cloth is wrapped in woven tufted carpet base cloth, can reach the edge sealing effect of manual tufted carpet fully.But this binding structure has increased the operation that woven tufted carpet base cloth and manual tufted carpet base cloth are fitted, and, the Compound Fabric that two-layer base cloth is formed when knitting suede to knitting having relatively high expectations of suede machine.
Summary of the invention
The objective of the invention is to, a kind of Woven carpet edge sealing process of saving operation, being convenient to implement is provided.
For solving above technical problem, technical scheme of the present invention is that a kind of Woven carpet edge sealing process comprises the steps:
1) prepare manual tufted carpet with base cloth or special-purpose welt cloth as welt cloth;
2) reserving a margin outside the tufting zone on woven tufted carpet base cloth adds and knits blank knitting base cloth and connect the limit as fillet or in the suede zone of knitting of knitting machine ground blanket base cloth;
3) paste backing layer at the back of woven tufted carpet base cloth or the back bonding of knitting machine ground blanket base cloth;
4) will close fixing from a side and the fillet sewing car of knitting suede or tufting with the welt cloth one side that the fillet size adapts;
5) the another side upset of welt cloth is fixed with pasting backing layer, in fillet is wrapped in.
Preferably, the width of described welt cloth is greater than the width of fillet.
Preferably, the width of described fillet is 2CM～4CM.
Preferably, the width of described fillet is 2CM～3CM.
Preferably, in the step 4), welt cloth one side is closed fixing with fillet with the sewing car.
Preferably, in the step 5), the upset of the another side of described welt cloth is fixed with viscose glue with the subsides backing layer.
Preferably, described woven tufted carpet base cloth is polypropylene base cloth or nonwoven.
Preferably, described manual tufted carpet base cloth is a cotton-polyester blend cloth.
Preferably, the cloth of described subsides backing layer or screen cloth are made by in terylene, polypropylene, terylene and cotton blending or the cotton textiles any.
Preferably, described viscose glue is natural emulsion or synthetic latex.
Compared with prior art, the present invention is because only in the position of fillet welt cloth being set just can reach good edge sealing effect, therefore save manual carpet backing or special-purpose welt cloth, and base cloth tufting or knit the position of suede owing to do not add manual carpet backing, therefore, less demanding, applied widely to tufting machine or knitting machine.And, than prior art,, save cost and time greatly, the production efficiency height owing to the operation that has reduced base cloth and the applying of manual carpet backing.
Description of drawings
Fig. 1 is the flow chart of Woven carpet edge sealing process of the present invention;
Fig. 2 is the Woven carpet edge sealing structural representation that is made by Fig. 1 technology.
The specific embodiment
Basic design of the present invention is, for woven tufted carpet, reserves a fillet at the edge of base cloth, and fillet is with interior position tufting on the base cloth; For the knitting machine carpet, add the knitting needle ply ground fabric at the edge of knitting suede and connect the limit, then, on fillet, fix a welt cloth or a special-purpose welt cloth that adopts manual carpet backing to make, the another side reflexed of welt cloth is fixed behind and with base cloth subsides backing layer behind to base cloth, thereby welt cloth or special-purpose welt cloth that manual carpet backing is made are exposed, reach the edge sealing effect of manual tufted carpet.
Below in conjunction with drawings and Examples the present invention is further described.
Referring to Fig. 1, Fig. 1 is the flow chart of Woven carpet edge sealing process of the present invention.
Woven carpet edge sealing process of the present invention comprises the steps:
S1, prepare manual tufted carpet with base cloth or special-purpose welt cloth as welt cloth;
S2, on woven tufted carpet base cloth, reserve a margin outside the tufting zone and add and knit blank knitting base cloth and connect the limit as fillet or in the suede zone of knitting of knitting machine ground blanket base cloth;
S3, bonding one paste backing layer at the back of base cloth;
S4, the welt cloth one side that will adapt with the fillet size close fixing from tufting or the side of knitting suede and the fillet of the reservation car of sewing;
S5, the upset of the another side of welt cloth and the subsides backing layer at the base cloth back side are fixed, in the fillet of base cloth is wrapped in.
Below, with two specific embodiments Woven carpet edge sealing process of the present invention is described.
Embodiment one
Be example with woven tufted carpet among this embodiment, concrete processing step is as follows:
1) prepares a nonwoven as base cloth;
2) prepare a cotton-polyester blend cloth as welt cloth;
3) on base cloth apart from edge 2-4CM with interior position tufting, this width is 2-4CM, does not have the blank base cloth of tufting as fillet;
4) be coated with one deck synthetic latex at the back side of base cloth, the scope of smearing of synthetic latex expands outwardly 2-4CM than the tufting scope of base cloth, sticks the backing layer typing then in the gluing zone, and this pastes backing layer and is made by cotton textiles.This kind gum mode can well be finalized the design base cloth, makes base cloth be difficult for off-line fixedly the time with welt cloth.
5) welt cloth is processed into and the sizable size of fillet, then the one side of its one side from the base cloth tufting is lumped together with fillet sewing car;
6) another side of welt cloth upwards, reflexed and fit with synthetic latex backward again with the subsides backing layer at base cloth back, thereby fillet is wrapped in the inside, the welt cloth of being made by manual tufted carpet base cloth is exposed on the outside, can hot iron, the effect of welt effect and manual tufted carpet is the same.
Embodiment two
Be example with the knitting machine carpet among this embodiment, concrete processing step is as follows:
1) prepares cotton-polyester blend cloth as welt cloth;
2) base cloth of knitting machine carpet weaves when knitting suede, knits the suede zone at base cloth and adds the blank base cloth of knitting 2～4CM, as fillet;
4) be coated with one deck synthetic latex at the back side of base cloth, the scope of smearing of synthetic latex expands outwardly 2-4CM than the suede scope of knitting of base cloth, sticks the backing layer typing then in the gluing zone, and this pastes backing layer and is made by cotton textiles.This kind gum mode can well be finalized the design base cloth, makes base cloth be difficult for off-line fixedly the time with welt cloth;
5) welt cloth is processed into and the sizable size of fillet, the one side of then its one side being knitted suede from base cloth lumps together with fillet sewing car;
6) another side of welt cloth upwards, reflexed and fit with synthetic latex backward again with the subsides backing layer at base cloth back, thereby fillet is wrapped in the inside, the welt cloth of being made by manual tufted carpet base cloth is exposed on the outside, can hot iron, the effect of welt effect and manual tufted carpet is the same.
Referring to Fig. 2, Fig. 2 is the woven tufted carpet that obtained by above-mentioned woven tufted carpet and knitting machine carpet wrapping process and the structural representation of knitting machine carpet binding structure.Fit and paste backing layer 2 in the back side from ply ground fabric 1 of woven tufted carpet base cloth or knitting machine carpet, the front of base cloth 1 is provided with tapetum 3, the welt cloth made from manual carpet backing by sewing thread 5 sewing car unifications on the fillet 11 4, welt cloth 4 reflexeds and are bonded together in pasting backing layer 2 to the subsides backing layer at the base cloth back side.
Technology of the present invention owing to only in the position of fillet welt cloth is set, is therefore saved manual carpet backing, and base cloth tufting or knit the position of suede owing to do not add manual carpet backing, therefore, and less demanding, applied widely to tufting machine or knitting machine.And than prior art, the operation owing to having reduced base cloth and the applying of manual carpet backing saves time the production efficiency height greatly.
Only be preferred implementation of the present invention below, should be pointed out that above-mentioned preferred implementation should not be considered as limitation of the present invention, protection scope of the present invention should be as the criterion with claim institute restricted portion.For those skilled in the art, without departing from the spirit and scope of the present invention, can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (10)
1. a Woven carpet edge sealing process is characterized in that, comprises the steps:
1) prepare manual tufted carpet with base cloth or special-purpose welt cloth as welt cloth;
2) reserving a margin outside the tufting zone on woven tufted carpet base cloth adds and knits blank knitting base cloth and connect the limit as fillet or in the suede zone of knitting of knitting machine ground blanket base cloth;
3) paste backing layer at the back of woven tufted carpet base cloth or the back bonding of knitting machine ground blanket base cloth;
4) will close fixing from a side and the fillet sewing car of knitting suede or tufting with the welt cloth one side that the fillet size adapts;
5) the another side upset of welt cloth is fixed with pasting backing layer, in fillet is wrapped in.
2. Woven carpet edge sealing process as claimed in claim 1 is characterized in that the width of described welt cloth is greater than the width of fillet.
3. Woven carpet edge sealing process as claimed in claim 1 is characterized in that, the width of described fillet is 2CM～4CM.
4. Woven carpet edge sealing process as claimed in claim 1 is characterized in that, the width of described fillet is 2CM～3CM.
5. Woven carpet edge sealing process as claimed in claim 1 is characterized in that, in the step 4), welt cloth one side is closed fixing with fillet with the sewing car.
6. Woven carpet edge sealing process as claimed in claim 1 is characterized in that, in the step 5), the upset of the another side of described welt cloth is fixed with viscose glue with the subsides backing layer.
7. Woven carpet edge sealing process as claimed in claim 1 is characterized in that, described woven tufted carpet base cloth is polypropylene base cloth or nonwoven.
8. Woven carpet edge sealing process as claimed in claim 1 is characterized in that, described manual tufted carpet base cloth is a cotton-polyester blend cloth.
9. Woven carpet edge sealing process as claimed in claim 1 is characterized in that, the cloth of described subsides backing layer or screen cloth are made by in terylene, polypropylene, terylene and cotton blending or the cotton textiles any.
10. Woven carpet edge sealing process as claimed in claim 6 is characterized in that, described viscose glue is natural emulsion or synthetic latex.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101539143A CN101816503B (en) | 2010-04-16 | 2010-04-16 | Woven carpet edge sealing process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101539143A CN101816503B (en) | 2010-04-16 | 2010-04-16 | Woven carpet edge sealing process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101816503A true CN101816503A (en) | 2010-09-01 |
| CN101816503B CN101816503B (en) | 2011-12-21 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010101539143A Expired - Fee Related CN101816503B (en) | 2010-04-16 | 2010-04-16 | Woven carpet edge sealing process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101816503B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110948983A (en) * | 2019-10-24 | 2020-04-03 | 东莞市悦森纺织科技有限公司 | Recyclable knitted fabric |
| CN113995292A (en) * | 2021-11-03 | 2022-02-01 | 天津凯利地毯有限公司 | Woven back-attached carpet and manufacturing method thereof |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1069467A (en) * | 1991-08-09 | 1993-03-03 | 朝美株式会社 | Fabric and fabric bonded assembly method and the seamless quit that forms thus |
| CN1113975A (en) * | 1994-06-17 | 1995-12-27 | 兴洋染织株式会社 | Method and apparatus for sewing felt with collar |
| JP2004113384A (en) * | 2002-09-25 | 2004-04-15 | Kanegafuchi Chem Ind Co Ltd | Tile carpet and method for manufacturing the same |
| CN2778129Y (en) * | 2005-03-11 | 2006-05-10 | 扬州和泰毛绒毯业有限公司 | Product of blanket species |
| CN201077897Y (en) * | 2007-08-17 | 2008-06-25 | 李延伍 | Machine woven tufted carpet edge sealing structure |
| CN201085435Y (en) * | 2007-09-28 | 2008-07-16 | 刘欣 | Machine seaming carpet |
-
2010
- 2010-04-16 CN CN2010101539143A patent/CN101816503B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1069467A (en) * | 1991-08-09 | 1993-03-03 | 朝美株式会社 | Fabric and fabric bonded assembly method and the seamless quit that forms thus |
| CN1113975A (en) * | 1994-06-17 | 1995-12-27 | 兴洋染织株式会社 | Method and apparatus for sewing felt with collar |
| JP2004113384A (en) * | 2002-09-25 | 2004-04-15 | Kanegafuchi Chem Ind Co Ltd | Tile carpet and method for manufacturing the same |
| CN2778129Y (en) * | 2005-03-11 | 2006-05-10 | 扬州和泰毛绒毯业有限公司 | Product of blanket species |
| CN201077897Y (en) * | 2007-08-17 | 2008-06-25 | 李延伍 | Machine woven tufted carpet edge sealing structure |
| CN201085435Y (en) * | 2007-09-28 | 2008-07-16 | 刘欣 | Machine seaming carpet |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110948983A (en) * | 2019-10-24 | 2020-04-03 | 东莞市悦森纺织科技有限公司 | Recyclable knitted fabric |
| CN113995292A (en) * | 2021-11-03 | 2022-02-01 | 天津凯利地毯有限公司 | Woven back-attached carpet and manufacturing method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101816503B (en) | 2011-12-21 |
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| C14 | Grant of patent or utility model | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111221 Termination date: 20160416 |
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| CF01 | Termination of patent right due to non-payment of annual fee |