CN101814612B - Production line for lithium fluorocarbon button cell - Google Patents

Production line for lithium fluorocarbon button cell Download PDF

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Publication number
CN101814612B
CN101814612B CN 201010141114 CN201010141114A CN101814612B CN 101814612 B CN101814612 B CN 101814612B CN 201010141114 CN201010141114 CN 201010141114 CN 201010141114 A CN201010141114 A CN 201010141114A CN 101814612 B CN101814612 B CN 101814612B
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China
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cylinder
lithium
cut
support
fixed
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CN101814612A (en
Inventor
林树忠
孙立新
戚江波
刘海华
陈小明
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TIANJIN WUWEI JINGCHUANG AUTOMATION SCIENCE AND TECHNOLOGY Co Ltd
Tianjin Polytechnic University
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TIANJIN WUWEI JINGCHUANG AUTOMATION SCIENCE AND TECHNOLOGY Co Ltd
Tianjin Polytechnic University
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Priority to CN 201010141114 priority Critical patent/CN101814612B/en
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Abstract

The invention discloses a production line for a lithium fluorocarbon button cell. The production lien is characterized by comprising a frame assembly, a lithium sheet shear-pressing mechanism, a paper cutting mechanism, an injection mechanism, a fluorocarbon feeding mechanism, an infiltration mechanism, an anode shell adding mechanism, a sealing mechanism, a main transmission mechanism, a pneumatic control system, an electric appliance control system and a control program. The production line adopts machine, electricity, gas and liquid integrated automatic technology, and can realize automation for assembling the lithium fluorocarbon button cell.

Description

A kind of production line for lithium fluorocarbon button cell
Technical field
The present invention relates to a kind of equipment and technology of making button cell, be specially a kind of production line for lithium fluorocarbon button cell.
Background technology
Lithium fluorocarbon, lithium manganese and lithium hasp formula battery are the heavy-duty batteries that grows up recent years, are low-carbon economy and the new forms of energy products that upgrades in the world.Exploitation and The Characteristic Study to the lithium fluorocarbon system are almost carried out simultaneously with the lithium-manganese dioxide system, and high power capacity is selected lithium-manganese dioxide, and high power is then selected lithium fluorocarbon.The anodal electric current that can provide bigger of comparing with manganese dioxide of fluorocarbons.Lithium fluorocarbon unit volume energy density can reach more than the 700Wh/L, and the energy density of Unit Weight can reach 700～1000Wh/kg, and operating temperature range is up to-60～160 ℃.The energy density of the Coin-shaped battery of diameter 20mm * thick 1.6mm " 2016 " has reached about 600Wh/L, and its energy density is to adopt manganese dioxide (MnO 2) 3 times of disposable battery.The application of, big electric current high-power at needs is as tire pressure monitoring apparatus (TPMS), the smoke detector of automobile, Medical Devices and military equipment etc., lithium fluorocarbon broad market prospect.
The applicant is devoted for years in the button cell Study on Production Technology, and in the scope of applicant retrieval, the relevant document of the production line for lithium fluorocarbon button cell of mechanical, electrical, gas, liquid integrated automatic technology that adopts is not seen report as yet.
Summary of the invention
At the deficiencies in the prior art, the technical problem that quasi-solution of the present invention is determined is that a kind of production line for lithium fluorocarbon button cell is provided.This production line can be realized the automation of lithium fluorocarbon button cell assembling, have simple in structure, easy to maintenance, environmentally-friendly sanitary, production cost reduces, advantages such as labor strength minimizing; Simultaneously, this production line has adopted humanized design concept, be convenient to operating personnel's work, particularly introduced human-computer interaction technology, made things convenient for the modification of technical parameter in the production process, improved the speed that solves the production problem, be convenient to actual production and use, make production efficiency increase stable and reliable product quality.
The technical scheme that the present invention solves described production line technology problem is: design a kind of production line for lithium fluorocarbon button cell, it is characterized in that this production line comprises housing assembly, cuts lithium-press machine, paper-cut mechanism, mechanism for filling liquid, go up fluorocarbons mechanism, permeate mechanism, add anode cover mechanism, enclosed mechanism, main drive gear, atmospheric control and electrical apparatus control system and control program;
Described housing assembly comprises big workbench and support, lower shoe and lower margin, can regulate the levelness of entire machine by lower margin; Electric control cabinet and atmospheric control are installed on lower shoe; Describedly cut lithium-press machine, main drive gear, paper-cut mechanism, mechanism for filling liquid, go up fluorocarbons mechanism, permeate mechanism, add anode cover mechanism and enclosed mechanism is installed on the described big workbench successively; Described atmospheric control is installed on the frame lower shoe; Electrical apparatus control system and control program are installed on the inside of electric control cabinet; The touch-screen support vertically is installed on big worktable upper surface near enclosed mechanism one end;
The described lithium-press machine of cutting comprises the last negative electrode casing vibrating bunker of carrying negative electrode casing, is fixed on cutting on the big workbench and presses lithium sheet supporting plate, be anchored on to cut to press and cut lithium sheet mechanism and lithium-press machine on the lithium sheet supporting plate; Described discharging opening place of going up the negative electrode casing vibrating bunker with cut on the lithium sheet that the negative electrode casing push pedal is installed on the same horizontal plane and orthogonal, cut on the lithium sheet negative electrode casing push pedal and be packed in and cut on the lithium sheet on the negative electrode casing cylinder, cut on the lithium sheet negative electrode casing cylinder and be packed in to cut and press on the lithium sheet supporting plate; The described lithium sheet mechanism of cutting comprises: guide pillar holder, guide pillar, line slideway, cut lithium drift connecting plate, cut the lithium air cylinder fixed plate, cut the lithium cylinder, cut lithium cylinder adapter sleeve, cut lithium cylinder connector, cut the lithium punch-holder shank, cut the lithium drift, cut lithium discharging cylinder, cut the push pedal of lithium discharging cylinder, send lithium band cylinder, send lithium band cylinder support, press lithium band cylinder, press lithium band cylinder support, cut lithium band counterdie, wherein the guide pillar holder is fastened on to cut by bolt and presses on the lithium sheet supporting plate, and guide pillar is fixed on the guide pillar holder by holding screw; Cut the lithium cylinder and be installed in and cut on the lithium air cylinder fixed plate, cut the lithium air cylinder fixed plate and be fixed on the guide pillar by being threaded; Cut the lithium cylinder by cutting lithium cylinder adapter sleeve, cutting lithium cylinder connector and cut lithium drift connecting plate under being connected, cut lithium drift connecting plate inside and linear bearing is housed and is set on the guide pillar in perpendicular; Cut the lithium punch-holder shank be fixed on by being threaded cut lithium drift connecting plate under, cut the lithium drift and be fixed on by holding screw and cut lithium punch-holder shank head; Send lithium band cylinder support to be fixed on and cut on the pressure lithium sheet supporting plate, send lithium band cylinder to be fixed on and send on the lithium band cylinder support; Press lithium band cylinder support to be fixed on the output that send lithium band cylinder, press lithium band cylinder to be fixed on and press on the lithium band cylinder support; Cut lithium discharging cylinder and be fixed on the bottom surface of cutting pressure lithium supporting plate; Described lithium-press machine comprises: press negative electrode casing cylinder push pedal on negative electrode casing cylinder support, the pressure lithium sheet on negative electrode casing cylinder on the lithium sheet, the pressure lithium sheet, film feeding cylinder, film feeding cylinder support, press mold cylinder, press mold cylinder support, pressure lithium sheet hydraulic cylinder, pressure lithium sheet hydraulic cylinder fixed head, press lithium sheet hydraulic cylinder supporting bracket, film feeding motor, film feeding motor fixing plate, pressure lithium discharging cylinder, pressure lithium sheet hydraulic cylinder connector, pressure lithium sheet drift, linear bearing, linear axis bearing; Wherein press lithium sheet hydraulic cylinder supporting bracket to be fixed on and cut the upper surface of pressing the lithium supporting plate, press lithium sheet hydraulic cylinder fixed head to be fixed on and press on the lithium sheet hydraulic cylinder supporting bracket, press lithium sheet hydraulic cylinder to be fixed on and press lithium sheet hydraulic cylinder fixed head upper surface; The film feeding motor fixing plate is fixed on the side of pressing lithium sheet hydraulic cylinder supporting bracket, and the film feeding motor is fixed on the film feeding motor fixing plate; Press lithium sheet hydraulic cylinder to press lithium sheet drift by pressing lithium sheet hydraulic cylinder connector to connect, wherein press lithium sheet drift to lead by linear bearing, linear bearing is installed on the linear axis bearing; Press on the lithium sheet negative electrode casing cylinder support to be fixed on to cut and press the lithium splint upper surface, press on the lithium sheet negative electrode casing cylinder to be fixed on to press on the lithium sheet on the negative electrode casing cylinder support, press on the lithium sheet push pedal of negative electrode casing cylinder to be fixed on to press on the lithium sheet on the negative electrode casing cylinder; Film feeding cylinder support is fixed on cuts the upper surface of pressing the lithium supporting plate, and the film feeding cylinder is fixed on the film feeding cylinder support, and press mold cylinder support is fixed on the output of film feeding cylinder, and the press mold cylinder is fixed on the press mold cylinder support; Press lithium discharging cylinder to be fixed on and cut the lower surface of pressing the lithium supporting plate, press lithium discharging cylinder push-rod to be fixed on and press lithium discharging cylinder output;
The described fluorocarbons mechanism of going up comprises the fluorocarbons vibrating bunker, goes up the fluorocarbons cylinder, goes up fluorocarbons cylinder support, goes up fluorocarbons cylinder carrier base, goes up the push pedal of fluorocarbons cylinder, goes up the fluorocarbons positioning cylinder, goes up fluorocarbons positioning cylinder support, goes up fluorocarbons positioning cylinder carrier base, goes up the push pedal of fluorocarbons positioning cylinder; Wherein go up fluorocarbons cylinder carrier base and be fixed on the big workbench, last fluorocarbons cylinder support is fixing to be gone up on the fluorocarbons cylinder carrier base, and last fluorocarbons cylinder is fixed on the fluorocarbons cylinder support, and the push pedal of last fluorocarbons cylinder is fixed on the fluorocarbons cylinder; Last fluorocarbons positioning cylinder carrier base is fixed on the big workbench, last fluorocarbons positioning cylinder support is fixed on the fluorocarbons positioning cylinder carrier base, last fluorocarbons positioning cylinder is fixed on the fluorocarbons positioning cylinder support, and the push pedal of last fluorocarbons positioning cylinder is fixed on the fluorocarbons positioning cylinder;
Described mechanism for filling liquid comprises that precision metering pump and support thereof, liquid injection pipe, liquid injecting mouth, liquid injecting mouth locating piece, fluid injection are to level sensor and sensor stand; Described precision metering pump support is fixed on the big workbench, and precision metering pump is installed on its support; Liquid injecting mouth links to each other with precision metering pump by liquid injection pipe and is fixed on the liquid injecting mouth locating piece, and the liquid injecting mouth locating piece is installed on the main support plate, and fluid injection is fastened on the sensor stand to level sensor, and sensor stand is fastened on the described side support plate side;
Described infiltration mechanism comprises spacer assembly, spacer assembly lift cylinder, spacer assembly lift cylinder support, spacer assembly horizontal movement cylinder, spacer assembly horizontal movement cylinder support, linear bearing, linear bearing guide pillar; Wherein spacer assembly horizontal movement cylinder support is packed on the big workbench, spacer assembly horizontal movement cylinder is packed on the spacer assembly horizontal movement cylinder support, the output of spacer assembly horizontal movement cylinder connects spacer assembly lift cylinder support, linear bearing is equipped with at spacer assembly lift cylinder support two, be set to respectively on the linear bearing guide pillar, the linear bearing guide pillar installs on the spacer assembly horizontal movement cylinder support; Spacer assembly installs the output of spacer assembly lift cylinder;
The described anode cover mechanism that adds comprises adding the anode cover hopper, being anchored on adding anode cover mechanism workbench and being anchored on to add on the main support plate and adding anode cover actuator on the anode cover mechanism workbench of the conveying anode cover that is anchored on the big workbench; The described anode cover actuator that adds comprises: add the anode cover negative pole and push cylinder, add the anode cover negative pole and push cylinder saddle, add the anode cover negative pole and push push pedal, add anode cover and push cylinder, add anode cover and push cylinder saddle, add anode cover and push push pedal; Wherein add anode cover material road feeding mouth and add anode cover hopper discharging opening and be connected, add anode cover material road discharging opening and add anode cover mechanism workbench and be connected; Anode cover pushes cylinder and pushes cylinder saddle by anode cover and be fastened on and add on the anode cover mechanism workbench, and it is parallel with main belt, anode cover pushes push pedal and is fastened on anode cover and pushes the cylinder front end, with add anode cover material road junction and align, add the anode cover negative pole and push cylinder by adding the anode cover negative pole and push cylinder saddle and to add anode cover mechanism workbench fastening, and it is vertical at grade with main belt, and push cylinder and lay respectively at main belt both sides with adding anode cover, add the anode cover negative pole and push push pedal and be installed in and add the anode cover negative pole and push the cylinder front end; To push the right side of push pedal parallel with adding the anode cover negative pole to add anode cover negative pole stopper, and be packed in and add on the anode cover mechanism workbench;
Described enclosed mechanism comprises closing device and seals table mechanism, described closing device comprises and seals base support, hydraulic cylinder is installed on seal base support, hydraulic cylinder reaches power by being threaded and seals the lower shoe crossbeam, seal guide pillar and power is reached press online crossbeam sealing to be threaded on the lower shoe crossbeam to install, seal adapter sleeve sealing on the entablature to install by being threaded, seal drift sealing on the adapter sleeve to install, support tube is used for supporting and seals working plate, seals counterdie and is fixed on and seals on the working plate; The described table mechanism that seals comprises and is anchored on sealing supporting plate, seal the material loading cylinder, seal material loading cylinder support, seal the material loading push pedal, seal the discharging cylinder, seal discharging cylinder support, seal the push pedal of discharging cylinder, seal stopper on the main support plate, wherein seal the material loading cylinder and be fixed on and seal on the supporting plate, seal the material loading push pedal and be fastened on the front end that seals the material loading cylinder by sealing material loading cylinder support; Seal the discharging cylinder and be fixed on and seal on the supporting plate, seal the discharging push pedal and be fastened on the front end that seals the discharging cylinder by sealing discharging cylinder support;
Described main drive gear comprises main support plate, side support plate, driving wheel, driven pulley and follower shaft and main motor and main belt; Described main support plate vertically is installed in the centre position of big workbench, and runs through each station of whole production line; Described side support plate and the parallel installation of main support plate, and utilize the support section in the middle of it to be connected with main support plate segmentation; Described main belt is installed on the driving wheel and driven pulley between main support plate and the side support plate; Described main drive gear comprises two, one driven pulley and follower shaft are installed in paper-cut mechanism one end on the main support plate, described main motor and the driving wheel that is attached thereto are installed in infiltration mechanism one end on the main support plate, its two driven pulley and follower shaft are installed in infiltration mechanism one end on the main support plate, and described main motor and the driving wheel that is attached thereto are installed in enclosed mechanism one end on the main support plate;
Described atmospheric control comprises source of the gas, successively the filter, voltage regulator, oil sprayer and the electromagnetically operated valve group in parallel that connect of pipe; Between the inlet end of described oil sprayer and electromagnetically operated valve group, also be connected to pressure switch; Described filter, voltage regulator, oil sprayer and pressure switch all are contained on the frame; Described electromagnetically operated valve group in parallel is installed on the lower shoe of frame, and giving vent to anger of each electromagnetically operated valve is connected with return-air with the air inlet of corresponding working cylinder separately respectively by tracheae with exhaust in the electromagnetically operated valve group in parallel; Described hydraulic control system comprises fuel tank, the voltage regulator, the 3 position-5 way hydraulic valve bank that connect of pipe successively, and the fuel-displaced and oil extraction of 3 position-5 way hydraulic valve links to each other with fuel-displaced with the oil-feed of hydraulic cylinder by oil pipe;
Described electrical apparatus control system comprises the electric control cabinet that is installed on the lower shoe, PLC primary module and control program, PLC expansion module, DC power supply and filter; On the described touch-screen support touch-screen is installed, the touch-screen lower end is equipped with start button, stop button and alarm successively, and touch-screen links to each other with described PLC primary module by COM1.
Compared with prior art, production line for lithium fluorocarbon button cell of the present invention has following characteristics:
1 lithium fluorocarbon button cell assembling automation.That production line of the present invention has adopted is mechanical, electrical, gas, liquid integrated The Automation Design technology, has achieved the automation that the lithium fluorocarbon button cell assembling is produced, and advanced technology, and control is convenient, and is rationally distributed, is convenient to operation, reduced labour intensity; Production line also employing sound, light shows, be buzzer warning, beacon indication and the Trinitarian warning message of screen displaying system, be convenient to from find the problem that the lithium fluorocarbon battery occurs in the production assembling process, position that produces and possible reason, improve the speed of dealing with problems, saved the time;
2 have guaranteed the lithium fluorocarbon button cell product quality.Production line of the present invention has adopted the hydraulic pressure stamping technology in lithium-press machine, guarantee the full and uniform extension of metal lithium sheet, realize that the lithium sheet fully embeds in the negative electrode casing, increased the contact area of chemical reaction, improved the completeness of reaction, avoided also simultaneously that subsequent handling takes up the lithium sheet in operating process may, guaranteed the quality of product;
Production line of the present invention is in cutting diaphragm paper mechanism, adopted automatic paper-cut art designs, realized the negative electrode casing one-time positioning, paper-cut and dress paper two procedures are finished in paper-cut cylinder output simultaneously, have improved unit that existing domestic tradition cuts the diaphragm paper operation towards the paper present situation of manually packing into, simplified process, save the time, avoided artificial factor, improved assembly precision, isolate condition for follow-up positive plate assembling provides safe both positive and negative polarity, guaranteed the quality of product conscientiously; On arrangement of mechanism, adopt the arrangement parallel, be convenient to fault and observe, the integral disassembly, assembly maintenance with the production line in-line; Simultaneously, adopted the bimodulus shelf structure, inside and outside nested, upper and lower mould and negative electrode casing detent mechanism are all integrated with interior mould bases, are convenient to three's concentric debugging;
Production line of the present invention has adopted precision metering pump output and the fluid injection automation fluid injection technology to level sensor control in mechanism for filling liquid, it is low to have overcome artificial fluid injection precision, and the disadvantage that waste is many has reduced intermediate link simultaneously, has improved the consistency of battery performance;
Production line of the present invention has adopted the vibrating bunker automatic charging in last fluorocarbons mechanism, designed last fluorocarbons location push pedal especially, and fluorocarbons reaches once, carries out the secondary fluid injection time in realizations;
Production line of the present invention is in last anode cover mechanism, adopted the vibrating bunker automatic charging, roller and push pedal combined mechanism have been designed especially, be used for assembling automatically anode cover and negative electrode casing, the anode cover roller is pressed the anode cover compacting of mode with the lithium fluorocarbon button cell assembling again, reduce the probability that comes off of anode cover in the process of down one sealing process conveying, reduced the disqualification rate of battery; Simple in structure, the reliability height is convenient to safeguard, helps guaranteeing product quality;
Production line of the present invention has adopted the battery spacer assembly in infiltration mechanism, guaranteed in process of osmosis and battery proper alignment during the infiltration discharging, is beneficial to and seals material loading, and is simple in structure, the reliability height;
Production line of the present invention is in enclosed mechanism, adopted the Open architecture design, the main actuating mechanism that is sealing machine all is exposed to outside the glove box that promptly seals under the big workbench, can be convenient to dismounting and maintenance, and do not influence air quality in the glove box, seal mould has adopted modularized design, and the whole glove box of extracting out is changed easily, has improved operating efficiency.
3. Xian Jin modularized design.Production line compact integral structure of the present invention adopts the in-line design according to assembly technology, is convenient to produce and arranges and technological operation; And in the modular design idea introducing lithium fluorocarbon battery automatic production line with the advanced person; be convenient to integral installation and the maintenance in glove box of mould and assemble mechanism; downtime and labour intensity have been reduced; both improved production efficiency; improve the fluctuation of glove box inner drying air again, further guaranteed the quality of battery.
4. good human oriented design.Production line of the present invention has adopted open important parameter design platform, has rational man-machine interaction performance, is applicable to the different requirements of different lithium fluorocarbons battery production producer at some technical parameters; The open design of these important parameter setting areas has also satisfied the security requirements of different manufacturers to technical data simultaneously.
5. created green production environment.The present invention is owing to adopt mechanical, electrical, gas, liquid integrated The Automation Design technology, the machine transmission is simple, and noise is less relatively, and the production line automation degree is very high, can significantly alleviate labor strength, add the pneumatic source that is used as power of main employing, unlubricated between each drive disk assembly, improved the air quality in the glove box, when therefore working, not only improve the quality of battery, and created green or cleaner production operational environment, realized social responsibility and hommization production.
Description of drawings
Fig. 1 is that cutting of a kind of embodiment of production line for lithium fluorocarbon button cell of the present invention pressed the plan structure schematic diagram of lithium sheet operation to the fluid injection operation;
Fig. 2 is the plan structure schematic diagram of the infiltration operation of a kind of embodiment of production line for lithium fluorocarbon button cell of the present invention to sealing process;
Fig. 3 is that cutting of a kind of embodiment of production line for lithium fluorocarbon button cell of the present invention pressed the main TV structure schematic diagram of lithium sheet operation to the fluid injection operation;
Fig. 4 is the main TV structure schematic diagram of the infiltration operation of a kind of embodiment of production line for lithium fluorocarbon button cell of the present invention to sealing process;
Fig. 5 is that the paper-cut mechanism structure master of a kind of embodiment of production line for lithium fluorocarbon button cell of the present invention looks schematic diagram;
Fig. 6 is the mechanism for filling liquid structural representation of a kind of embodiment of production line for lithium fluorocarbon button cell of the present invention;
Fig. 7 is the atmospheric control structural representation of a kind of embodiment of production line for lithium fluorocarbon button cell of the present invention;
Fig. 8 is the electrical apparatus control system structural representation of a kind of embodiment of production line for lithium fluorocarbon button cell of the present invention;
Fig. 9 (comprising Fig. 9-1 to Fig. 9-8, totally 8 pages) is the PLC control system programming flowchart of a kind of embodiment of production line for lithium fluorocarbon button cell of the present invention.
Embodiment
Be described in further detail the present invention below in conjunction with embodiment and accompanying drawing thereof, but claim of the present invention is not subjected to the restriction of specific embodiment.
The production line for lithium fluorocarbon button cell of the present invention's design is (hereinafter to be referred as production line, referring to Fig. 1-9), comprise housing assembly 1, cut lithium-press machine 2, paper-cut mechanism 3, go up fluorocarbons mechanism 4, mechanism for filling liquid 5, infiltration mechanism 6, add anode cover mechanism 7, enclosed mechanism 8, main drive gear 9, atmospheric control 10 and electrical apparatus control system 11 and control program.
Described housing assembly 1 (referring to Fig. 1,3) comprises big workbench 1.3 and is anchored on the support 1.2 of its lower surface, is threadedly connected to the lower margin 1.1 on the support 1.2, can regulate the levelness of entire machine by lower margin 1.1; Describedly cut lithium-press machine 2, paper-cut mechanism 3, go up fluorocarbons mechanism 4, mechanism for filling liquid 5, infiltration mechanism 6, add anode cover mechanism 7 and enclosed mechanism 8, main drive gear 9 all are installed on the described big workbench 1.3 successively; Described atmospheric control 10 is installed on the support 1.2; Electrical apparatus control system 11 and control program are installed on the inside of described control cubicle; Touch-screen support 1.4 vertically is installed on big workbench 1.3 upper surfaces near enclosed mechanism 8 one ends.
The described lithium-press machine 2 (referring to Fig. 1,3) of cutting comprises the last negative electrode casing vibrating bunker 2.1 of carrying negative electrode casing, is fixed on cutting on the big workbench and presses lithium sheet supporting plate 2.20, be anchored on to cut to press and cut lithium sheet mechanism and lithium-press machine on the lithium sheet supporting plate 2.20; Described discharging opening place of going up negative electrode casing vibrating bunker 2.1 with cut on the lithium sheet that negative electrode casing push pedal 2.31 is installed on the same horizontal plane and orthogonal, cut on the lithium sheet negative electrode casing push pedal 2.31 and be packed in and cut on the lithium sheet on the negative electrode casing cylinder 2.33, cut on the lithium sheet negative electrode casing cylinder 2.33 and be packed in to cut and press on the lithium sheet supporting plate 2.20; The described lithium sheet mechanism of cutting comprises: guide pillar holder 2.3, guide pillar 2.4, linear bearing 2.5, cut lithium drift connecting plate 2.11, cut lithium air cylinder fixed plate 2.8, cut lithium cylinder 2.7, cut lithium cylinder adapter sleeve 2.9, cut lithium cylinder connector 2.10, cut lithium punch-holder shank 2.12, cut lithium drift 2.6, cut lithium discharging cylinder 2.2, cut lithium discharging cylinder push pedal 2.29, send lithium band cylinder 2.23, send lithium band cylinder support 2.24, press lithium band cylinder 2.22, cut lithium band counterdie 2.21, wherein guide pillar holder 2.3 is fastened on to cut by bolt and presses on the lithium sheet supporting plate 2.20, and guide pillar 2.4 is fixed on the guide pillar holder 2.3 by holding screw; Cut lithium cylinder 2.7 and be installed in and cut on the lithium air cylinder fixed plate 2.8, cut lithium air cylinder fixed plate 2.8 and be fixed on guide pillar 2.4 upper ends by being threaded; Cut lithium cylinder 2.7 by cutting lithium cylinder adapter sleeve 2.9, cutting lithium cylinder connector 2.10 and cut lithium drift connecting plate 2.11 under being connected, cut lithium drift connecting plate 2.11 inside and linear bearing 2.5 is housed and is set on the guide pillar 2.4 in perpendicular; Cut lithium punch-holder shank 2.12 be fixed on by being threaded cut lithium drift connecting plate 2.11 under, cut lithium drift 2.6 and be fixed on by holding screw and cut lithium punch-holder shank 2.12 heads; Send lithium band cylinder support 2.24 to be fixed on and cut on the pressure lithium sheet supporting plate 2.20, send lithium band cylinder 2.23 to be fixed on and send on the lithium band cylinder support 2.24; Press lithium band cylinder support to be fixed on the output that send lithium band cylinder 2.23, press lithium band cylinder 2.22 to be fixed on and press on the lithium band cylinder support; Cut lithium discharging cylinder 2.2 and be fixed on the bottom surface of cutting pressure lithium supporting plate 2.20; Described lithium-press machine comprises: press negative electrode casing cylinder 2.37 on the lithium sheet, press negative electrode casing cylinder support 2.36 on the lithium sheet, press negative electrode casing cylinder push pedal 2.35 on the lithium sheet, film feeding cylinder 2.26, film feeding cylinder support 2.27, press mold cylinder 2.25, press lithium sheet hydraulic cylinder 2.13, press lithium sheet hydraulic cylinder fixed head 2.38, press lithium sheet hydraulic cylinder supporting bracket 2.18, film feeding motor 2.39, film feeding motor fixing plate 2.14, press lithium discharging cylinder 2.19, press lithium sheet drift 2.16, linear bearing 2.17, linear axis bearing 2.40.Wherein press lithium sheet hydraulic cylinder supporting bracket 2.18 to be fixed on and cut the upper surface of pressing lithium supporting plate 2.20, press lithium sheet hydraulic cylinder fixed head to be fixed on and press on the lithium sheet hydraulic cylinder supporting bracket 2.18, press lithium sheet hydraulic cylinder 2.13 to be fixed on and press lithium sheet hydraulic cylinder fixed head upper surface; Film feeding motor fixing plate 2.14 is fixed on the side of pressing lithium sheet hydraulic cylinder supporting bracket 2.18, and the film feeding motor is fixed on the film feeding motor fixing plate 2.14; Press lithium sheet hydraulic cylinder 2.13 to press lithium sheet drift 2.16 by pressing lithium sheet hydraulic cylinder connector to connect, wherein press lithium sheet drift 2.16 by linear bearing 2.17 guiding, linear bearing 2.17 is installed on the linear axis bearing; Negative electrode casing cylinder support 2.36 is fixed on to cut and presses lithium supporting plate 2.20 upper surfaces on the pressure lithium sheet, press on the lithium sheet negative electrode casing cylinder 2.37 to be fixed on to press on the lithium sheet on the negative electrode casing cylinder support 2.36, press on the lithium sheet negative electrode casing cylinder push pedal 2.35 to be fixed on to press on the lithium sheet on negative electrode casing cylinder 2.37 outputs; Film feeding cylinder support 2.27 is fixed on cuts the upper surface of pressing lithium supporting plate 2.20, and film feeding cylinder 2.26 is fixed on the film feeding cylinder support 2.27, and press mold cylinder support is fixed on the output of film feeding cylinder 2.26, and press mold cylinder 2.25 is fixed on the press mold cylinder support; Press lithium discharging cylinder 2.19 to be fixed on and cut the lower surface of pressing lithium supporting plate 2.20, press lithium discharging cylinder push-rod 2.34 to be fixed on and press lithium discharging cylinder 2.19 outputs.
Described paper-cut 3 (referring to Fig. 1,5) of mechanism are same as applicant's patent application technology formerly " a kind of button cell battery production line " (200810052503.8) substantially, specifically comprise three parts, first is a paper-supply section, second portion is the negative electrode casing translator unit, and third part is the paper-cut molded base part; Three parts link together by paper-cut workbench 3.1.Described paper supply (being diaphragm paper) part comprises collection electric machine support 3.5, puts paper support 3.32, collection motor 3.33, collection central shaft 3.7, collection block plate 3.6, put paper disc axle 3.30, put paper block plate 3.31, paper feeding cylinder 3.8, paper feeding cylinder support 3.9, paper-cut workbench 3.1, paper feeding connecting plate 3.10, paper feeding support 3.11, paper feeding briquetting 3.12 and platen cylinder 3.13; Wherein, put paper support 3.32 and collection electric machine support 3.5 places the both sides of paper-cut workbench 3.1 respectively by process sequence, and be anchored on the big workbench 1.3, and become the in-line symmetry to arrange with the paper-cut molded base part; Remainder is installed on the paper-cut workbench 3.1, and paper-cut workbench 3.1 is anchored on the main support plate 9.4; Installing collection motor 3.33 on the collection electric machine support 3.5, installing collection central shaft 3.7 on the collection motor shaft, a splaying corresponding with collection motor 3.33 on collection central shaft 3.7 is installed with collection block plate 3.6; Equally, putting paper disc axle 3.30 is packed in and puts on the paper support 3.32, be installed with in the other end gap of putting paper disc axle 3.30 and put paper block plate 3.31, paper feeding cylinder 3.8 is packed on the paper-cut workbench 3.1 by paper feeding cylinder support 3.9, paper feeding support 3.11 links to each other with paper feeding cylinder 3.8 by paper feeding connecting plate 3.10, paper feeding briquetting 3.12 links to each other with platen cylinder 3.13 by screw thread, and the two vertically is installed on the paper feeding support 3.11 in the lump; Described negative electrode casing translator unit comprises negative electrode casing cylinder 3.4 in the paper-cut, negative electrode casing cylinder saddle 3.3 in the paper-cut, paper-cut workbench 3.1, negative electrode casing push pedal 3.2 in the paper-cut, negative electrode casing block in the paper-cut, paper-cut moves material cylinder 3.14, paper-cut moves material push pedal 3.15 wherein, negative electrode casing cylinder 3.4 links to each other with paper-cut workbench 3.1 by negative electrode casing cylinder saddle 3.3 in the paper-cut in the paper-cut, negative electrode casing push pedal 3.2 is installed in negative electrode casing cylinder 3.4 front ends in the paper-cut in the paper-cut, in the paper-cut in negative electrode casing block and the paper-cut negative electrode casing push pedal 3.2 parallel and be anchored on the paper-cut workbench 3.1, paper-cut moves material cylinder 3.14 and is installed on paper-cut workbench 3.1 bottom surfaces, its central axis and paper feeding cylinder 3.8 axis coexist in the plane perpendicular to paper-cut workbench 3.1, paper-cut moves expects that push pedal 3.15 is installed on paper-cut and moves material cylinder 3.14 front ends, pass the inside groove of paper-cut workbench 3.1, and and paper-cut on negative electrode casing cylinder 3.4 horizontal vertical; Described paper-cut molded base part comprises paper-cut cylinder column 3.16, paper-cut workbench 3.1, paper-cut cylinder connecting plate 3.17, paper-cut cylinder 3.19, locking nut 3.20, hang guide 3.21, hang pin 3.22, diaphragm paper curved lever 3.34, paper-cut patrix 3.36, paper-cut mould bases guide pin bushing connecting plate 3.27, paper-cut mould bases guide pin bushing 3.25, paper-cut mould bases guide pillar 3.29, paper-cut mould bases base, paper-cut counterdie set bolt, paper-cut counterdie 3.18, paper-cut mould bases pressing plate, paper-cut mould bases pressing plate set bolt, caging bolt 3.28, buffer spring 3.23, wherein, paper-cut cylinder column 3.16 is fixed on the paper-cut workbench 3.1, fastening the paper-cut cylinder connecting plate 3.17 in paper-cut cylinder column 3.16 upper ends, paper-cut cylinder connecting plate 3.17 upper middle position fastening paper-cut cylinder 3.19, connecting the locking nut 3.20 that is used to lock extension guide 3.21 successively in the bottom of paper-cut cylinder 3.19, below guide 3.21 is hung in locking, articulating and hanging pin 3.22, hang fastening diaphragm paper curved lever 3.24 below the pin 3.22, paper-cut patrix 3.26 is being slidingly matched with it in the periphery of diaphragm paper curved lever 3.24, paper-cut patrix 3.26 is packed in the centre position of paper-cut mould bases guide pin bushing connecting plate 3.27, two ends, paper-cut mould bases guide pin bushing connecting plate 3.27 left and right sides are fastenedly connected with paper-cut mould bases guide pin bushing 3.25 respectively, paper-cut mould bases guide pillar 3.29 is from paper-cut mould bases guide pin bushing 3.25 (this part-structure left-right symmetric, therefore only having marked right half part in the accompanying drawing 5) center passes, paper-cut mould bases guide pillar 3.29 lower ends are fastened on the paper-cut mould bases base, the u type front end bottom surface of paper-cut mould bases base with paper-cut counterdie set bolt fastening paper-cut counterdie 3.18, paper-cut mould bases base is compressed by paper-cut mould bases pressing plate by paper-cut mould bases pressing plate set bolt, between extension pin 3.22 and paper-cut mould bases guide pin bushing connecting plate 3.27, connecting buffer spring 3.23, between paper-cut mould bases base and paper-cut mould bases guide pin bushing connecting plate 3.27, tightening set caging bolt 3.28 at paper-cut mould bases base.
The further feature of the present invention is the internal diameter of the diameter of the diaphragm paper that uses of described paper-cut mechanism greater than negative electrode casing, after diaphragm paper is pressed in the negative electrode casing by paper-cut mechanism, can form bowl structure.Described diaphragm paper diameter is relevant with the size of battery greater than the degree of described negative electrode casing internal diameter, BR2032 lithium fluorocarbon battery for example, and the diameter of conventional planar diaphragm paper is 16.5mm, the diameter embodiment that the embodiment of the invention is sheared diaphragm paper is designed to 19mm.After described paper-cut patrix 4.35 is sheared (plane) diaphragm paper, utilize the moulding head of described diaphragm paper curved lever 4.33 that the planar separator letterweight of shearing is gone in the negative electrode casing immediately, make it become bowl structure.The design of this major diameter and bowl structure diaphragm paper means that also paper-cut mechanism dependency structure will do corresponding improvement design, for example, and the improvement of the geomery of paper-cut patrix 4.35 etc.The design of this bowl structure diaphragm paper can better guarantee the isolated fully of both positive and negative polarity, has avoided the generation of possibility short circuit.
The described fluorocarbons mechanism 4 (participating in Fig. 2,4) of going up comprises fluorocarbons vibrating bunker 4.11, goes up fluorocarbons cylinder 4.5, goes up fluorocarbons cylinder support 4.4, goes up fluorocarbons cylinder carrier base 4.6, goes up fluorocarbons cylinder push pedal 4.3, goes up fluorocarbons positioning cylinder 4.9, goes up fluorocarbons positioning cylinder support 4.8, goes up fluorocarbons positioning cylinder carrier base, goes up fluorocarbons positioning cylinder push pedal 4.7.Wherein going up fluorocarbons cylinder carrier base 4.6 is fixed on the big workbench 1.3, last fluorocarbons cylinder support 4.4 fixing going up on the fluorocarbons cylinder carrier base 4.6, last fluorocarbons cylinder 4.5 is fixed on the fluorocarbons cylinder support 4.4, and last fluorocarbons cylinder push pedal 4.3 is fixed on the fluorocarbons cylinder 4.5; Last fluorocarbons positioning cylinder carrier base 4.6 is fixed on the big workbench 1.3, last fluorocarbons positioning cylinder support 4.8 is fixed on the fluorocarbons positioning cylinder carrier base, last fluorocarbons positioning cylinder 4.9 is fixed on the fluorocarbons positioning cylinder support 4.8, and last fluorocarbons positioning cylinder push pedal 4.7 is fixed on the fluorocarbons positioning cylinder 4.9.
Described mechanism for filling liquid 5 (referring to Fig. 6) comprises that precision metering pump 5.1 and precision metering pump support 5.2 thereof, liquid injection pipe 5.3, liquid injecting mouth 5.5, liquid injecting mouth locating piece 5.4, fluid injection are to level sensor 5.6 and sensor stand 5.7; Described precision metering pump support 5.2 is fixed on the big workbench 1.3, and precision metering pump 5.1 is installed on the precision metering pump support 5.2; Liquid injecting mouth 5.5 links to each other with precision metering pump 5.1 by liquid injection pipe 5.3 and is fixed on the liquid injecting mouth locating piece 5.4, liquid injecting mouth locating piece 5.4 is installed on the main support plate, fluid injection is fastened on the sensor stand 5.7 to level sensor 5.6, sensor stand 5.7 is fastened on the described side support plate side, and being convenient to fluid injection can be from the situation that puts in place of main belt 3 sides induction negative electrode casing to level sensor 5.6.
Described infiltration 6 (participation Fig. 2,4) of mechanism comprise spacer assembly 6.1, spacer assembly lift cylinder 6.6, spacer assembly lift cylinder support 6.7, spacer assembly horizontal movement cylinder 6.2, spacer assembly horizontal movement cylinder support 6.4, linear bearing 6.3, linear bearing guide pillar 6.10.Wherein spacer assembly horizontal movement cylinder support 6.4 is packed on the big workbench 1.3, spacer assembly horizontal movement cylinder 6.2 is packed on the spacer assembly horizontal movement cylinder support 6.4, the output of spacer assembly horizontal movement cylinder 6.2 connects spacer assembly lift cylinder support 6.7, linear bearing 6.3 is equipped with at spacer assembly lift cylinder support 6.7 two, be set to respectively on the linear bearing guide pillar 6.10, linear bearing guide pillar 6.10 installs on the spacer assembly horizontal movement cylinder support 6.4; Spacer assembly 6.1 installs the output of spacer assembly lift cylinder 6.6.
The described anode cover mechanism 7 (participate in Fig. 2,4) that adds comprises adding anode cover hopper 7.1, being anchored on adding anode cover mechanism workbench 7.5 and being anchored on to add on the main support plate 9.9 and adding anode cover actuator on the anode cover mechanism workbench 7.5 of the conveying anode cover that is anchored on the big workbench 1.3; The described anode cover actuator that adds comprises: add the anode cover negative pole and push cylinder 7.6, add the anode cover negative pole and push cylinder saddle 7.7, add the anode cover negative pole and push push pedal 7.8, add anode cover and push cylinder 7.2, add anode cover and push cylinder saddle 7.3, add anode cover and push push pedal 7.4.Wherein add anode cover material road feeding mouth and add anode cover hopper discharging opening and be connected, add anode cover material road discharging opening and add anode cover mechanism workbench 7.5 and be connected; Anode cover pushes cylinder 7.2 and pushes cylinder saddle 7.3 by anode cover and be fastened on and add on the anode cover mechanism workbench 7.5, and it is parallel with main belt, anode cover pushes push pedal 7.8 and is fastened on anode cover and pushes cylinder 7.2 front ends, with add anode cover material road junction and align, add the anode cover negative pole and push cylinder 7.6 by adding the anode cover negative pole and push cylinder saddle 7.7 and to add anode cover mechanism workbench 7.5 fastening, and it is vertical at grade with main belt, and push cylinder 7.2 and lay respectively at main belt both sides with adding anode cover, add the anode cover negative pole and push push pedal 7.8 and be installed in and add the anode cover negative pole and push cylinder 7.6 front ends; To push the right side of push pedal parallel with adding the anode cover negative pole to add anode cover negative pole stopper 7.9, and be packed in and add on the anode cover mechanism workbench 7.5.
Described enclosed mechanism 8 (is participated in Fig. 2,4) comprise closing device and seal table mechanism, described closing device comprises and seals base support 8.9, sealing solution cylinder pressure 8.13 is installed on seal base support 8.9, sealing solution cylinder pressure 8.13 reaches power by being threaded and seals lower shoe crossbeam 8.11, seal guide pillar 8.10 and power is reached seal entablature 8.15 sealing on the lower shoe crossbeam 8.11 to install by being threaded, seal adapter sleeve 8.16 sealing on the entablature 8.15 to install by being threaded, seal drift 8.17 sealing on the adapter sleeve 8.16 to install, support tube 8.14 is used for supporting closing device working plate 8.15, seals counterdie and is fixed on the closing device working plate 8.15; The described table mechanism that seals comprises and is anchored on sealing supporting plate 8.2, seal material loading cylinder 8.6, seal material loading cylinder support 8.7, seal material loading push pedal 8.8, seal discharging cylinder 8.1, seal discharging cylinder support 8.2, seal discharging cylinder push pedal 8.3, seal stopper 8.8 on the main support plate 9.9, wherein seal material loading cylinder 8.6 and be fixed on and seal on the supporting plate 8.2, seal material loading push pedal 8.8 and be fastened on the front end 8.8 that seals the material loading cylinder by sealing material loading cylinder support 8.7; Seal discharging cylinder 8.1 and be fixed on and seal on the supporting plate 8.2, seal the discharging cylinder and push away 8.3 plates and be fastened on the front end that seals discharging cylinder 8.1 by sealing discharging cylinder support 8.2.
Described main transmission structure machine 9 (referring to Fig. 1,2) comprises main support plate, side support plate, driving wheel, driven pulley and follower shaft and main motor and main belt; Described main support plate vertically is installed in the centre position of big workbench, and runs through each station of whole production line; Described side support plate and the parallel installation of main support plate, and utilize the support section in the middle of it to be connected with main support plate segmentation; Described main belt is installed on the driving wheel and driven pulley between main support plate and the side support plate; Described main drive gear comprises two, one driven pulley 9.11 and follower shaft are installed in paper-cut mechanism one end on the main support plate 9.4, described main motor 9.5 and the driving wheel 9.6 that is attached thereto are installed in infiltration mechanism one end on the main support plate 9.4, its two driven pulley 9.10 and follower shaft are installed in infiltration mechanism one end on the main support plate 9.9, and described main motor 9.2 and the driving wheel 9.3 that is attached thereto are installed in enclosed mechanism one end on the main support plate 9.9.
Described atmospheric control 10 (referring to Fig. 7) comprises source of the gas 10.1, successively the filter 10.2, voltage regulator 10.3, oil sprayer 10.4 and the electromagnetically operated valve group in parallel that connect of pipe; Between the inlet end of described oil sprayer 10.4 and electromagnetically operated valve group, also be connected to pressure switch 10.5; Described filter 10.2, voltage regulator 10.2, oil sprayer 10.3 and pressure switch 10.6 all are contained on the frame 1.2; Described electromagnetically operated valve group in parallel comprises electromagnetically operated valve 10.6-10.24 in parallel, be installed on the lower shoe of frame, in the electromagnetically operated valve group in parallel each electromagnetically operated valve give vent to anger and exhaust is connected with return-air with the air inlet of corresponding working cylinder separately respectively by tracheae, promptly corresponding respectively control cut negative electrode casing cylinder 2.33 on the lithium sheet, cut lithium cylinder 2.7, send lithium band cylinder 2.23, press lithium band cylinder 2.22, cut lithium and take material cylinder 2.2 out of, press lithium sheet material loading cylinder 2.37, press lithium sheet discharging cylinder 2.19, paper-cut material loading cylinder 3.4, paper-cut cylinder 3.9, precision metering pump 5.1, paper-cut discharging cylinder 3.14, last manganese sheet cylinder 4.5, last manganese sheet positioning cylinder 4.9, infiltration spacer assembly horizontal movement cylinder 6.2, infiltration spacer assembly vertical lifting cylinder 6.6, last anode cover negative pole pushes cylinder 7.6, last anode cover cylinder 7.4, seal material loading cylinder 8.6, seal discharging cylinder 8.1; Described hydraulic control system comprises fuel tank 10.30, the voltage regulator 10.29, the 3 position-5 way hydraulic valve bank 10.25-10.28 that connect of pipe successively, fuel-displaced and the oil extraction of 3 position-5 way hydraulic valve links to each other with fuel-displaced with the oil-feed of hydraulic cylinder by oil pipe, promptly corresponding respectively lithium sheet hydraulic cylinder 2.13 and the sealing solution cylinder pressure 8.13 of pressing.
Described electrical apparatus control system 11 (referring to Fig. 8) comprises, is installed in the electric control cabinet on the support 1.2, and PLC primary module and control program, PLC expansion module, DC power supply and filter are installed in the electric control cabinet; Big workbench 1.3 upper surfaces are vertically installed with touch-screen support 1.4 near an end of enclosed mechanism 8, described touching on the platen bracket 1.4 is equipped with touch-screen, the touch-screen lower end is equipped with start button, stop button and alarm successively, and touch-screen links to each other with described PLC primary module by COM1; The input of PLC input module is respectively:
(1) the startup KB7 on touch-screen support 1.4 panels stops KB8, suddenly stops switching values (referring to Fig. 8) such as KB3;
(2) (embodiment is specially CK01, CK02, CK03, CK04, CK05, CK06, CK07, CK08, CK09, CK10, CK11, CK12, CK13, CK14, CK15, CK16, CK17, CK18, CK19, CK20, CK21, CK22, CK23, CK24, CK25, CK26, CK27, CK28, CK29 to the magnetic switch on each working cylinder; CK-F-1, CK-F-2, CK-F-3, CK-F-4, CK-F-5, CK-F-6, CK-F-7, CK-F-8, CK-F-9, CK-F-10, CK-F-11, CK-F-12, CK-F-13 CK-F-14);
(4) near switch (embodiment is specially J1, J2, J3, J4, J5, J6, J7, J8, J9, J10, J11, J12, J13, J14, J15, J16, J17, J18, J19, J20);
(5) optoelectronic switch G1, G2, G3;
(6) design has pressure switch (YJ) on the source of the gas filter;
(7) delivery outlet of PLC is directly connected to electromagnetically operated valve group (embodiment comprises electromagnetically operated valve 10.6,10.7,10.8,10.9,10.10,10.11,10.12,10.13,10.14,10.15,10.16,10.17,10.18,10.19,10.20,10.21,10.22,10.23,10.24), and intermediate relay ZJ 1, ZJ2, ZJ4, ZJ5, ZJ6 are connected respectively to paper-cut belt motor 9.5, collection motor 3.33 and seal belt motor 9.2, receive the film motor, seal contactor; Described alarm embodiment is buzzer (FMQ), and reporting to the police and being designated as beacon embodiment is red (DR), green (DG), yellow (DY) three looks.
Control program (software) design principle of the PLC control system of production line of the present invention is described as follows (referring to Fig. 9-1 to 9-8): utilize PLC can weave into the core of controller as The whole control system, adopt the virtual relay of control program the inside to finish the coupling of sequential according to the requirement of the sequence of movement of whole mechanical system; Adopt magnetic switch, near open, button on optoelectronic switch and the control panel is as input; Actuator comprises motor, and electromagnetically operated valve and buzzer etc. are as output executing mechanism; Utilize the window of touch-screen as man-machine interaction, the input of display alarm information and realization important parameter, described important parameter comprises that the communications parameter of counting, fluid injection time, dwell time, time of fire alarming and PLC is provided with; Simultaneously, touch-screen is also as the window (soft key) of each station single action debugging.In the design of program constitutes, adopted automatically and the gear changing mode of single action, the single action mode is convenient to the single-step debug behind the die change, and switching automatic and single action is finished by touch-screen by operating personnel.
Production line for lithium fluorocarbon button cell total arrangement scheme of the present invention adopts linear mechanical, electrical, gas, liquid integrated layout structure, and its processing technology routine is: go up negative electrode casing-cut and press lithium sheet-go up diaphragm paper-notes electrolyte-Jia fluorocarbons-notes electrolyte-Jia anode cover-seal; The coordinated movement of various economic factors of actuator is by PLC and touch-screen and corresponding program realization; The material loading of each station, discharging all are to finish by uniting near switch and magnetic switch sensor, PLC control, corresponding cylinder rushing board mechanism.Specifically:
Cut and press the motion control of lithium sheet: negative electrode casing shakes from last negative electrode casing vibrating bunker 2.1 successively, when negative electrode casing push pedal 2.31 dead aheads are cut on the lithium sheet in its arrival, pass to PLC near switch sensor J1 induction and with signal, negative electrode casing electromagnetically operated valve 10.6 sends instruction to PLC on the lithium sheet to cutting, add 2.33 outputs of negative electrode casing cylinder and maintenance on the lithium sheet, adding on the lithium sheet negative electrode casing cylinder terminal point magnetic, to open CK2 bright, and signal passed to PLC, PLC is to pressing lithium band cylinder solenoid valve 10.9 to send instruction, press 2.22 outputs of lithium band cylinder and maintenance, it is bright to press lithium band cylinder terminal point magnetic to open CK5, and signal passed to PLC, PLC is to sending lithium band cylinder solenoid valve 10.8 to send instruction, send 2.23 outputs of lithium band cylinder and maintenance, it is bright to send lithium band cylinder terminal point magnetic to open CK-F-4, and signal passed to PLC, PLC sends instruction to cutting lithium band cylinder solenoid valve 10.7, cut 2.7 outputs of lithium band cylinder, cutting lithium band cylinder terminal point magnetic, to open CK-F-4 bright, and signal passed to PLC, PLC sends instruction to cutting lithium band cylinder solenoid valve 10.7, cutting lithium band cylinder 2.7 returns, cutting lithium band cylinder terminal point magnetic opens CK-F-2 trailing edge signal and passes to PLC, PLC is to pressing lithium band cylinder solenoid valve 10.9, send lithium band cylinder solenoid valve 10.8, add that negative electrode casing cylinder solenoid valve 10.6 sends instruction on the lithium sheet, press lithium band cylinder 2.22 to return, send lithium band cylinder 2.23 to return, adding on the lithium sheet negative electrode casing cylinder 2.33 returns, adding on the lithium sheet negative electrode casing cylinder starting point magnetic opens CK1 rising edge signal and passes to PLC, PLC sends instructions to cutting lithium discharging cylinder solenoid valve 10.10, cut lithium discharging cylinder output 2.2, cutting lithium discharging cylinder terminal point magnetic, to open CK4 bright, signal is passed to PLC, PLC sends instructions to cutting lithium discharging cylinder solenoid valve 10.10, cut lithium discharging 2.2 cylinders and return, negative electrode casing is pulled to presses lithium sheet station; When negative electrode casing arrive to be pressed on the lithium sheet negative electrode casing push pedal dead ahead, pass to PLC near switch sensor J3 induction and with signal, negative electrode casing cylinder solenoid valve 10.11 sends instructions PLC on the lithium sheet to pressing, press negative electrode casing cylinder output 2.37 and maintenance on the lithium sheet, it is bright to press on the lithium sheet negative electrode casing cylinder terminal point magnetic to open CK7, and signal passed to PLC, PLC is to pressing lithium sheet hydraulic cylinder decline output electromagnetically operated valve 10.26 to send instructions, pressing lithium sheet hydraulic cylinder 2.13 to descend exports, press lithium sheet terminal point bright near switch sensor J19, and signal passed to PLC, PLC exports electromagnetically operated valve 10.25 to pressing lithium sheet hydraulic cylinder to rise, negative electrode casing cylinder solenoid valve 10.11 sends instructions on the pressure lithium sheet, negative electrode casing cylinder 2.37 is return on 2.13 rising outputs of pressure lithium sheet hydraulic cylinder and the pressure lithium sheet, pressing on the lithium sheet negative electrode casing cylinder starting point magnetic to open CK6 obtains a rising edge signal and passes to PLC, PLC is to pressing lithium sheet discharging cylinder solenoid valve 10.12 to send instruction, press 2.19 outputs of lithium sheet discharging cylinder, it is bright to press lithium sheet discharging cylinder terminal point magnetic to open CK-F-8, and to PLC transmission signal, PLC is to pressing lithium sheet discharging cylinder solenoid valve 10.12 to send instructions, press lithium sheet discharging cylinder 2.19 to return, press lithium sheet discharging cylinder starting point magnetic to open the CK-F-7 rising edge, and to PLC transmission signal, PLC sends instructions to press mold cylinder solenoid valve 10.33,2.25 outputs of press mold cylinder, it is bright that press mold cylinder terminal point magnetic is opened CK8, signal is passed to PLC, PLC sends instructions for film feeding cylinder solenoid valve 10.34,2.26 outputs of film feeding cylinder, it is bright that film feeding cylinder terminal point magnetic is opened CK-F-10, and signal passed to PLC, PLC sends instructions for film feeding cylinder and press mold cylinder solenoid valve, and press mold cylinder 2.25 and film feeding cylinder 2.26 are return.
Material on the main belt stops up control: this control is divided into the control of paper-cut putty, goes up the control of fluorocarbons putty, adds the control of anode cover putty and seals putty control according to operation.They be respectively by transducer near switch J6, J9, J12 and finish control near switch J15.In when, putty not taking place when, each material all has a rising edge information when transmitting through main belt, in the PLC program, be designed to bright and when not having rising edge take place in (adjustable) at 2 seconds according to designing requirement when transducer, then control system is judged this part material road generation putty think on the main belt, so instruct all process steps before this station out of service, so that or wait for the mediation (having solved the material blockage problem) of this station.This station and before all process steps when out of service, all stations after this station can still move, and to solve the clout problem, reduce waste.
Paper-cut motion control: when main belt band negative electrode casing arrival paper-cut station, blocked by negative electrode casing block in the paper-cut, obtain signal near switch J7 this moment, and pass to PLC, PLC negative electrode casing electromagnetically operated valve 10.13 in paper-cut sends signal, negative electrode casing cylinder 3.4 outputs in the paper-cut; When negative electrode casing cylinder terminal point magnetic switch CK10 brightens in the paper-cut, show negative electrode casing delivered to the paper-cut mould under, at this moment negative electrode casing cylinder terminal point magnetic switch CK10 passes to PLC with signal in the paper-cut, and PLC sends instruction to paper-cut electromagnetically operated valve 10.14,3.9 outputs of paper-cut cylinder; After diaphragm paper is cut, utilize the curved lever 3.24 in the patrix that diaphragm paper is pressed in the negative electrode casing, keep apart the both positive and negative polarity of battery, perhaps described major diameter diaphragm paper is pressed in the negative electrode casing, make it form bowl structure, fully keep apart the both positive and negative polarity of battery; When the paper-cut cylinder is descending when reaching home, CK-F-12 is bright for paper-cut cylinder terminal point magnetic switch, and at this moment the negative electrode casing cylinder is regained in the paper-cut; Then, paper-cut cylinder 3.9 lifts, the paper feeding cylinder 3.8 operation paper tapes station that moves ahead, and the negative electrode casing that the discharging of paper-cut simultaneously cylinder 3.14 will have been loaded diaphragm paper is released, and sends main belt back to, enters subsequent processing.
Last fluorocarbons and fluid injection action control: when the negative electrode casing last fluorocarbons of process of having loaded diaphragm paper and fluid injection station, negative electrode casing is responded to level sensor J10, and signal passed to PLC, PLC sends to fluorocarbons positioning cylinder electromagnetically operated valve 10.18 and fluid injection electromagnetically operated valve 10.15 with instruction, last fluorocarbons positioning cylinder 4.9 outputs, precision metering pump 5.1 output then realizes once, the secondary fluid injection; Fluorocarbons is through automatic charging hopper material loading, and fluorocarbons is responded to level sensor J11, and signal is passed to PLC, and PLC sends to fluorocarbons cylinder solenoid valve 10.17 with instruction, and last fluorocarbons cylinder 4.5 outputs push fluorocarbons in the negative electrode casing.
Infiltration motion control: when adding fluorocarbons and secondary fluid injection when intact, the button cell assembly is sent to the infiltration operation, a J8 induction when infiltration is expected, and signal passed to PLC, PLC sends to spacer assembly horizontal movement cylinder solenoid valve 10.19 and spacer assembly vertical lifting motion cylinder solenoid valve 10.20 with instruction, control spacer assembly horizontal movement cylinder 6.2 and the 6.6 output interlocks of spacer assembly vertical lifting motion cylinder, the button cell assembly is pushed the infiltration plate return main belt with release infiltration plate.
Add the anode cover motion control:, added anode cover negative pole stopper 7.9 to block when the negative electrode casing of band fluorocarbons moves to when adding the anode cover station on main belt; At this moment, negative electrode casing puts in place and brightens near switch J14, and signal is passed to PLC, and PLC passes to output signal and adds the anode cover negative pole and push electromagnetically operated valve 10.21, and instruction adds the anode cover negative pole and pushes cylinder 7.6 outputs, waits for the arrival of anode cover; Adding anode cover vibrating bunker 7.1 sends anode cover into anode cover and waits the position by adding anode cover material road; Adding anode cover brightens near switch J13, and signal passed to PLC, PLC passes to anode cover with output signal and pushes electromagnetically operated valve 10.22, anode cover cylinder 7.4 outputs in the instruction, press anode cover by roller and anode cover is linked closely have the negative electrode casing of fluorocarbons, finish the assembling of button cell accessory; One of button cell assembly pushes away one and is sent back on the main belt, enters subsequent processing.
Seal the control of motion: when button cell moves to sealed station on main belt, blocked by closing component stopper 8.8; At this moment, the button cell assembly puts in place and brightens near switch J16, and signal passed to PLC, PLC passes to output signal and seals material loading electromagnetically operated valve 10.23,8.6 outputs of material loading cylinder are sealed in instruction, sealing material loading cylinder terminal point magnetic, to open CK26 bright, and signal is passed to PLC, PLC sends instructions to sealing solution cylinder pressure electromagnetically operated valve 10.28, sealing solution cylinder pressure 8.13 descends and exports, J18 is bright for sealing solution cylinder pressure end point determination switch, signal is passed to PLC, and PLC sends instructions to sealing solution cylinder pressure electromagnetically operated valve 10.27 and makes the 8.13 rising outputs of sealing solution cylinder pressure, and J17 is bright for sealing solution cylinder pressure starting point sense switch, PLC seals discharging cylinder 8.1 output to sealing discharging cylinder solenoid valve 10.24 control that sends instructions, and the finished product battery is pushed main belt.
The mentality of designing of production line of the present invention is: each station mechanism all is installed on the big workbench 1.3 of production line, and the connection between the station relies on main support plate, side support plate and main belt to finish; Material transmits and adopts reducing motor+belt as connecting gear, and cylinder and hydraulic cylinder are as power source; Station adopts modularized design, is convenient to integral disassembly, assembly and safeguards; Each station layout adopts the design that is parallel to main belt, is convenient to operator's operation, the debugging of mechanism and maintenance; Adopt touch-screen as the man-machine interaction window, realize that parameter modification, stand-alone debugging, warning message show.
The main feature of production line of the present invention is: system adopts mechanical, electrical, gas, liquid integrated design technology project, and promptly the whole production wire system adopts the Electromechanical Design technology, and the motion of each operation and the operating state of each station are by sensor and monitoring; Adopt the PLC program control technology, the human-computer interaction technology of touch-screen carries out working procedure control to the cylinder of each station actuator, hydraulic cylinder, motor etc., and utilizes the belt friction to transmit material; In transport process by part assembling, the automation of operation such as negative pole-Jia anode cover on negative pole-last fluorocarbons-secondary fluid injection-Jia anode cover on negative electrode casing in realizations-cut lithium sheet-cut lithium sheet discharging-pressure lithium sheet-pressure lithium sheet discharging-paper-cut material loading-paper-cut-paper tape to move-paper-cut discharging-time fluid injection-Jia fluorocarbons-seal material loading-seal-seal discharging or operating process; Adopt modular bimodulus frame paper-cut mechanism, outer mould bases is fixed on the production line, interior mould bases is integrated together upper and lower paper-cut mould and diaphragm paper curved lever, be parallel to production line, be convenient to integral disassembly, assembly, the convenient gloves case safeguards outward, locatees easy to be reliably, realized the integrated of paper-cut and moulding at the paper-cut station simultaneously; Add the anode cover station and designed roller and push pedal combined mechanism especially, be used for assembling automatically anode cover and negative electrode casing, the anode cover roller is pressed the anode cover compacting of mode with the lithium fluorocarbon button cell assembling again; Operating system adopts touch-screen as man-machine interface, carries out interactive operation, and is convenient, fast and efficient.
The operation principle and the course of work of production line of the present invention are: after pressing start button, core PLC device by control system sends work order, controls main belt motor 9.5 and 9.2, last negative electrode casing vibrating bunker 2.1, last fluorocarbons vibrating bunker 4.11, adds anode cover vibrating bunker 7.1, collection motor 3.33 and receives the work of film electric motor starting; Drive main belt by driving wheel 9.5 and driven pulley 9.11 and rotate, and driving wheel 9.10 and the main belt rotation of driven pulley 9.2 drives, make battery possess the primary condition that transmits assembling by station in proper order; Negative electrode casing will shake from the negative electrode casing hopper then, be cut on the lithium sheet negative electrode casing cylinder 2.33 and shift onto and cut lithium sheet station place, cut 2.7 actions of lithium cylinder and cut the lithium band and make it to adhere on the negative electrode casing, cut lithium discharging cylinder 2.2 negative electrode casing is released; The negative electrode casing of then pressing negative electrode casing cylinder 2.37 on the lithium sheet will be stained with the lithium band pushes presses lithium sheet station place, press 2.13 actions of lithium sheet hydraulic cylinder to depress, at this moment the lithium sheet begins to extend, and evenly is full of the negative electrode casing inner surface, increased the contact area of chemical reaction, helped reacting completely; Press the negative electrode casing after the lithium sheet is finished to be pressed lithium sheet discharging cylinder 2.19 to be pushed on the main belt, when main belt band negative electrode casing arrival paper-cut station, blocked by negative electrode casing block in the paper-cut, 3.4 outputs of negative electrode casing cylinder will be pushed into the diaphragm paper assembly station with the negative electrode casing of lithium sheet in the paper-cut, at this moment negative electrode casing cylinder 3.4 is not return in the paper-cut, utilize in the paper-cut in the negative electrode casing push pedal 3.3 and paper-cut workbench the locator protrusions on 3.1 that negative electrode casing is located, after finish the location, paper-cut cylinder 3.19 output compression compression springs 3.23, compression spring 3.23 promotes paper-cut mould bases guide pin bushing connecting plate 3.27 and moves downward, because paper-cut patrix 3.26 is fastened on the paper-cut mould bases guide pin bushing connecting plate 3.27, therefore also down operation of paper-cut patrix 3.26, moment in the contact of paper-cut upper and lower mould cutting edge is cut circular diaphragm paper, paper-cut patrix 3.26 is stopped out of service by paper-cut counterdie 3.18 internal diameter convexes afterwards, and the curved lever 3.24 in the paper-cut patrix 3.26 is descending with the piston rod continuation of paper-cut cylinder 3.19, compression spring 3.23 is continued compression, curved lever 3.24 stretches out from paper-cut patrix 3.26, with the diaphragm paper that cuts be pressed in the negative electrode casing form bowl-shape, at this moment negative electrode casing cylinder 3.4 is return in the paper-cut, then, paper-cut cylinder 3.19 lifts, the paper feeding cylinder 3.8 operation paper tapes station that moves ahead is with sending negative electrode casing back to main belt again by paper-cut discharging cylinder 3.14; When the negative electrode casing of having loaded diaphragm paper passes through fluid injection and adds the fluorocarbons station, last fluorocarbons positioning cylinder output, fix three negative electrode casings, be respectively and do not annotate the intact negative electrode casing of electrolyte negative electrode casing, a fluid injection, last intact fluorocarbons negative electrode casing, precision metering pump 5.1 outputs, electrolyte splash on the securing diaphragm paper of not annotating in the electrolyte negative electrode casing and last intact fluorocarbons negative electrode casing in, realize once reaching the secondary fluid injection, go up 4.5 outputs of fluorocarbons cylinder simultaneously fluorocarbons is pushed in the intact negative electrode casing of a fluid injection; Last fluorocarbons positioning cylinder is return, and upward intact fluorocarbons and the intact negative electrode casing of secondary fluid injection are sent to next station with main belt; When moving to Penetrant station, blocked by the negative electrode casing stopper, when infiltration material loading material road was full, spacer assembly lift cylinder 6.6 and 6.2 interlocks of spacer assembly horizontal movement cylinder were pushed to material the infiltration plate and are released the infiltration plate; Expect the infiltration plate and then get back to again on the main belt,, added anode cover negative pole stopper to block when moving to when adding the anode cover station; Add the anode cover negative pole and push cylinder 7.6 and will be with the fluorocarbons negative electrode casing to push to add the anode cover station, wait for the arrival of anode cover; When adding anode cover vibrating bunker 7.1 and anode cover be sent to the top of fluorocarbons negative electrode casing by adding anode cover material road, anode cover pushes cylinder 7.2 outputs, anode cover and negative electrode casing slip under roller, wherein roller is pressing anode cover, realize that anode cover is gripping on the negative electrode casing, avoid subsequent handling assembly in the process of transporting to come off, finished the assembling of button cell accessory; After the button cell assembly compressed, one of button cell assembly pushed away one and is sent back on the main belt, enters sealing process.When moving to sealed station, the button cell assembly is blocked by closing component stopper 8.8, seal 8.6 outputs of material loading cylinder, battery component is pushed seal location, 8.13 outputs of sealing solution cylinder pressure, the realization button cell seals, and seals discharging cylinder 8.1 subsequently and battery is released seal location returns main belt.
Need to prove that the installation position speech of parts such as production line structure of the present invention described " upper and lower ", " forward and backward ", " left and right " is (to represent raw material to enter a side of this station on the left of general according to the operation position of production line or process sequence; On behalf of this station, the right side process a side of back output), only have relativity, perhaps only be in order to narrate conveniently, not represent the uniqueness and the necessary property of this installation site.The embodiment of production line of the present invention can do as required fully and nonessentially suitably adjust and change.
Production line of the present invention is not addressed part and is applicable to prior art (particularly applicant's patent application technology formerly).

Claims (1)

1. production line for lithium fluorocarbon button cell is characterized in that this production line comprises housing assembly, cuts lithium-press machine, paper-cut mechanism, mechanism for filling liquid, goes up fluorocarbons mechanism, permeates mechanism, adds anode cover mechanism, enclosed mechanism, main drive gear, atmospheric control and electrical apparatus control system and control program;
Described housing assembly comprises big workbench and support, lower shoe and lower margin, can regulate the levelness of entire machine by lower margin; Electric control cabinet and atmospheric control are installed on lower shoe; Describedly cut lithium-press machine, main drive gear, paper-cut mechanism, mechanism for filling liquid, go up fluorocarbons mechanism, permeate mechanism, add anode cover mechanism and enclosed mechanism is installed on the described big workbench successively; Described atmospheric control is installed on the frame lower shoe; Electrical apparatus control system and control program are installed on the inside of electric control cabinet; The touch-screen support vertically is installed on big worktable upper surface near enclosed mechanism one end;
The described lithium-press machine of cutting comprises the last negative electrode casing vibrating bunker of carrying negative electrode casing, is fixed on cutting on the big workbench and presses lithium sheet supporting plate, be anchored on to cut to press and cut lithium sheet mechanism and lithium-press machine on the lithium sheet supporting plate; Described discharging opening place of going up the negative electrode casing vibrating bunker with cut on the lithium sheet that the negative electrode casing push pedal is installed on the same horizontal plane and orthogonal, cut on the lithium sheet negative electrode casing push pedal and be packed in and cut on the lithium sheet on the negative electrode casing cylinder, cut on the lithium sheet negative electrode casing cylinder and be packed in to cut and press on the lithium sheet supporting plate; The described lithium sheet mechanism of cutting comprises: guide pillar holder, guide pillar, line slideway, cut lithium drift connecting plate, cut the lithium air cylinder fixed plate, cut the lithium cylinder, cut lithium cylinder adapter sleeve, cut lithium cylinder connector, cut the lithium punch-holder shank, cut the lithium drift, cut lithium discharging cylinder, cut the push pedal of lithium discharging cylinder, send lithium band cylinder, send lithium band cylinder support, press lithium band cylinder, press lithium band cylinder support, cut lithium band counterdie, wherein the guide pillar holder is fastened on to cut by bolt and presses on the lithium sheet supporting plate, and guide pillar is fixed on the guide pillar holder by holding screw; Cut the lithium cylinder and be installed in and cut on the lithium air cylinder fixed plate, cut the lithium air cylinder fixed plate and be fixed on the guide pillar by being threaded; Cut the lithium cylinder by cutting lithium cylinder adapter sleeve, cutting lithium cylinder connector and cut lithium drift connecting plate under being connected, cut lithium drift connecting plate inside and linear bearing is housed and is set on the guide pillar in perpendicular; Cut the lithium punch-holder shank be fixed on by being threaded cut lithium drift connecting plate under, cut the lithium drift and be fixed on by holding screw and cut lithium punch-holder shank head; Send lithium band cylinder support to be fixed on and cut on the pressure lithium sheet supporting plate, send lithium band cylinder to be fixed on and send on the lithium band cylinder support; Press lithium band cylinder support to be fixed on the output that send lithium band cylinder, press lithium band cylinder to be fixed on and press on the lithium band cylinder support; Cut lithium discharging cylinder and be fixed on the bottom surface of cutting pressure lithium sheet supporting plate; Described lithium-press machine comprises: press negative electrode casing cylinder push pedal on negative electrode casing cylinder support, the pressure lithium sheet on negative electrode casing cylinder on the lithium sheet, the pressure lithium sheet, film feeding cylinder, film feeding cylinder support, press mold cylinder, press mold cylinder support, pressure lithium sheet hydraulic cylinder, pressure lithium sheet hydraulic cylinder fixed head, press lithium sheet hydraulic cylinder supporting bracket, film feeding motor, film feeding motor fixing plate, pressure lithium sheet discharging cylinder, pressure lithium sheet hydraulic cylinder connector, pressure lithium sheet drift, linear bearing, linear axis bearing; Wherein press lithium sheet hydraulic cylinder supporting bracket to be fixed on and cut the upper surface of pressing lithium sheet supporting plate, press lithium sheet hydraulic cylinder fixed head to be fixed on and press on the lithium sheet hydraulic cylinder supporting bracket, press lithium sheet hydraulic cylinder to be fixed on and press lithium sheet hydraulic cylinder fixed head upper surface; The film feeding motor fixing plate is fixed on the side of pressing lithium sheet hydraulic cylinder supporting bracket, and the film feeding motor is fixed on the film feeding motor fixing plate; Press lithium sheet hydraulic cylinder to press lithium sheet drift by pressing lithium sheet hydraulic cylinder connector to connect, wherein press lithium sheet drift to lead by linear bearing, linear bearing is installed on the linear axis bearing; Press on the lithium sheet negative electrode casing cylinder support to be fixed on to cut and press the lithium splint upper surface, press on the lithium sheet negative electrode casing cylinder to be fixed on to press on the lithium sheet on the negative electrode casing cylinder support, press on the lithium sheet push pedal of negative electrode casing cylinder to be fixed on to press on the lithium sheet on the negative electrode casing cylinder; Film feeding cylinder support is fixed on cuts the upper surface of pressing the lithium supporting plate, and the film feeding cylinder is fixed on the film feeding cylinder support, and press mold cylinder support is fixed on the output of film feeding cylinder, and the press mold cylinder is fixed on the press mold cylinder support; Press lithium sheet discharging cylinder to be fixed on and cut the lower surface of pressing the lithium supporting plate, press lithium sheet discharging cylinder push-rod to be fixed on and press lithium sheet discharging cylinder output;
The described fluorocarbons mechanism of going up comprises the fluorocarbons vibrating bunker, goes up the fluorocarbons cylinder, goes up fluorocarbons cylinder support, goes up fluorocarbons cylinder carrier base, goes up the push pedal of fluorocarbons cylinder, goes up the fluorocarbons positioning cylinder, goes up fluorocarbons positioning cylinder support, goes up fluorocarbons positioning cylinder carrier base, goes up the push pedal of fluorocarbons positioning cylinder; Wherein go up fluorocarbons cylinder carrier base and be fixed on the big workbench, last fluorocarbons cylinder support is fixing to be gone up on the fluorocarbons cylinder carrier base, and last fluorocarbons cylinder is fixed on the fluorocarbons cylinder support, and the push pedal of last fluorocarbons cylinder is fixed on the fluorocarbons cylinder; Last fluorocarbons positioning cylinder carrier base is fixed on the big workbench, last fluorocarbons positioning cylinder support is fixed on the fluorocarbons positioning cylinder carrier base, last fluorocarbons positioning cylinder is fixed on the fluorocarbons positioning cylinder support, and the push pedal of last fluorocarbons positioning cylinder is fixed on the fluorocarbons positioning cylinder;
Described mechanism for filling liquid comprises that precision metering pump and support thereof, liquid injection pipe, liquid injecting mouth, liquid injecting mouth locating piece, fluid injection are to level sensor and sensor stand; Described precision metering pump support is fixed on the big workbench, and precision metering pump is installed on its support; Liquid injecting mouth links to each other with precision metering pump by liquid injection pipe and is fixed on the liquid injecting mouth locating piece, and the liquid injecting mouth locating piece is installed on the main support plate, and fluid injection is fastened on the sensor stand to level sensor, and sensor stand is fastened on the side support plate side;
Described infiltration mechanism comprises spacer assembly, spacer assembly lift cylinder, spacer assembly lift cylinder support, spacer assembly horizontal movement cylinder, spacer assembly horizontal movement cylinder support, linear bearing, linear bearing guide pillar; Wherein spacer assembly horizontal movement cylinder support is packed on the big workbench, spacer assembly horizontal movement cylinder is packed on the spacer assembly horizontal movement cylinder support, the output of spacer assembly horizontal movement cylinder connects spacer assembly lift cylinder support, linear bearing is equipped with at spacer assembly lift cylinder support two, be set to respectively on the linear bearing guide pillar, the linear bearing guide pillar installs on the spacer assembly horizontal movement cylinder support; Spacer assembly installs the output of spacer assembly lift cylinder;
The described anode cover mechanism that adds comprises adding the anode cover hopper, being anchored on adding anode cover mechanism workbench and being anchored on to add on the main support plate and adding anode cover actuator on the anode cover mechanism workbench of the conveying anode cover that is anchored on the big workbench; The described anode cover actuator that adds comprises: add the anode cover negative pole and push cylinder, add the anode cover negative pole and push cylinder saddle, add the anode cover negative pole and push push pedal, add anode cover and push cylinder, add anode cover and push cylinder saddle, add anode cover and push push pedal; Wherein add anode cover material road feeding mouth and add anode cover hopper discharging opening and be connected, add anode cover material road discharging opening and add anode cover mechanism workbench and be connected; Anode cover pushes cylinder and pushes cylinder saddle by anode cover and be fastened on and add on the anode cover mechanism workbench, and it is parallel with main belt, anode cover pushes push pedal and is fastened on anode cover and pushes the cylinder front end, with add anode cover material road junction and align, add the anode cover negative pole and push cylinder by adding the anode cover negative pole and push cylinder saddle and to add anode cover mechanism workbench fastening, and it is vertical at grade with main belt, and push cylinder and lay respectively at main belt both sides with adding anode cover, add the anode cover negative pole and push push pedal and be installed in and add the anode cover negative pole and push the cylinder front end; To push the right side of push pedal parallel with adding the anode cover negative pole to add anode cover negative pole stopper, and be packed in and add on the anode cover mechanism workbench;
Described enclosed mechanism comprises closing device and seals table mechanism, described closing device comprises and seals base support, hydraulic cylinder is installed on seal base support, hydraulic cylinder reaches power by being threaded and seals the lower shoe crossbeam, seal guide pillar and power is reached press online crossbeam sealing to be threaded on the lower shoe crossbeam to install, seal adapter sleeve sealing on the entablature to install by being threaded, seal drift sealing on the adapter sleeve to install, support tube is used for supporting and seals working plate, seals counterdie and is fixed on and seals on the working plate; The described table mechanism that seals comprises and is anchored on sealing supporting plate, seal the material loading cylinder, seal material loading cylinder support, seal the material loading push pedal, seal the discharging cylinder, seal discharging cylinder support, seal the push pedal of discharging cylinder, seal stopper on the main support plate, wherein seal the material loading cylinder and be fixed on and seal on the supporting plate, seal the material loading push pedal and be fastened on the front end that seals the material loading cylinder by sealing material loading cylinder support; Seal the discharging cylinder and be fixed on and seal on the supporting plate, seal the discharging push pedal and be fastened on the front end that seals the discharging cylinder by sealing discharging cylinder support;
Described main drive gear comprises main support plate, side support plate, driving wheel, driven pulley and follower shaft and main motor and main belt; Described main support plate vertically is installed in the centre position of big workbench, and runs through each station of whole production line; Described side support plate and the parallel installation of main support plate, and utilize the support section in the middle of it to be connected with main support plate segmentation; Described main belt is installed on the driving wheel and driven pulley between main support plate and the side support plate; Described main drive gear comprises two, one driven pulley and follower shaft are installed in paper-cut mechanism one end on the main support plate, described main motor and the driving wheel that is attached thereto are installed in infiltration mechanism one end on the main support plate, its two driven pulley and follower shaft are installed in infiltration mechanism one end on the main support plate, and described main motor and the driving wheel that is attached thereto are installed in enclosed mechanism one end on the main support plate;
Described atmospheric control comprises source of the gas, successively the filter, voltage regulator, oil sprayer and the electromagnetically operated valve group in parallel that connect of pipe; Between the inlet end of described oil sprayer and electromagnetically operated valve group, also be connected to pressure switch; Described filter, voltage regulator, oil sprayer and pressure switch all are contained on the frame; Described electromagnetically operated valve group in parallel is installed on the lower shoe of frame, and giving vent to anger of each electromagnetically operated valve is connected with return-air with the air inlet of corresponding working cylinder separately respectively by tracheae with exhaust in the electromagnetically operated valve group in parallel; Hydraulic control system comprises fuel tank, the voltage regulator, the 3 position-5 way hydraulic valve bank that connect of pipe successively, and the fuel-displaced and oil extraction of 3 position-5 way hydraulic valve links to each other with fuel-displaced with the oil-feed of hydraulic cylinder by oil pipe;
Described electrical apparatus control system comprises the electric control cabinet that is installed on the lower shoe, PLC primary module and control program, PLC expansion module, DC power supply and filter; On the described touch-screen support touch-screen is installed, the touch-screen lower end is equipped with start button, stop button and alarm successively, and touch-screen links to each other with described PLC primary module by COM1;
The diameter of the diaphragm paper that described paper-cut mechanism uses after diaphragm paper is pressed in the negative electrode casing by paper-cut mechanism, forms bowl structure greater than the internal diameter of negative electrode casing.
CN 201010141114 2010-04-08 2010-04-08 Production line for lithium fluorocarbon button cell Expired - Fee Related CN101814612B (en)

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CN102437344B (en) * 2011-12-15 2014-06-11 奇瑞汽车股份有限公司 Sealing machine of button cell
CN103605319B (en) * 2013-11-25 2016-03-02 沈阳黎明航空发动机(集团)有限责任公司 A kind of blade roll milling apparatus control method
CN103730670B (en) * 2014-01-13 2016-01-27 周俊雄 Full-automatic lithium-manganese battery production line
CN105458890B (en) * 2015-12-25 2018-02-06 苏州达力客自动化科技有限公司 A kind of battery pole piece combines sanding apparatus
CN106505220B (en) * 2016-12-28 2023-10-20 广西奥佳华新能源科技有限公司 Assembling device for positive electrode and negative electrode of button cell
CN109473688A (en) * 2018-12-29 2019-03-15 德州铭玉自动化科技有限公司 A kind of electrolyte permeability platform in li-Mn button cell dry production
CN109794691A (en) * 2019-03-13 2019-05-24 苏州博古特智造有限公司 A kind of battery ring cutting equipment
CN117059860B (en) * 2023-07-21 2024-03-29 苏州工业职业技术学院 Button cell casing feed mechanism

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