CN101812191A - Method for preparing polyurethane/rubber interpenetrating network type water-swellable rubber - Google Patents

Method for preparing polyurethane/rubber interpenetrating network type water-swellable rubber Download PDF

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Publication number
CN101812191A
CN101812191A CN201010152469.9A CN201010152469A CN101812191A CN 101812191 A CN101812191 A CN 101812191A CN 201010152469 A CN201010152469 A CN 201010152469A CN 101812191 A CN101812191 A CN 101812191A
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China
Prior art keywords
rubber
agent
network type
type water
interpenetrating network
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CN201010152469.9A
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Inventor
李再峰
张全胜
刘晓丹
董慧民
王增林
郝金克
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Qingdao University of Science and Technology
Oil Production Technology Research Institute of Sinopec Shengli Oilfield Co
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Qingdao University of Science and Technology
Oil Production Technology Research Institute of Sinopec Shengli Oilfield Co
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Priority to CN201010152469.9A priority Critical patent/CN101812191A/en
Publication of CN101812191A publication Critical patent/CN101812191A/en
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Abstract

The invention belongs to the technical field of sealing materials and relates to a method for preparing polyurethane/rubber interpenetrating network type water-swellable rubber. The method comprises the following steps: firstly, mixing rubber and super-absorbent resin for 10 to 40 minutes in an open mill; further adding solid softener, colorant, anti-ager and promoter to the open mill, and mixing for 10 to 40 minutes; then, adding zinc oxide, reinforcing agent and plasticizer to the open mill, and mixing for 10 to 50 minutes; further adding vulcanizer to the open mill, and mixing to obtain a mixture A; evenly mixing polyethylene glycol and MDI (methyl-di-p-phenylene isocyanate) by equal molar weight to obtain a mixture B; blending the mixture A and the mixture B in the open mill to obtain a product; and finally, vulcanizing the product in a mold on a plate vulcanization machine with the temperature and pressure being respectively controlled at 150 to 160 DEG C and at 10MPa to 15MPa, to obtain the interpenetrating network type water-swellable rubber. The method of the invention has the advantages of simple preparation process, high product expansion ratio, high ion resistance and controllable water absorption rate and mechanical properties.

Description

A kind of preparation method of polyurethane/rubber interpenetrating network type water-swellable rubber
Technical field:
The invention belongs to the sealing material technical field, relate to and a kind ofly can be widely used in the urethane of occasions such as oil field, tunnel, subway, water conservancy and the preparation method of rubber polyurethane/rubber interpenetrating network type water-swellable rubber.
Background technology:
Hydro-expansive rubber is a kind of novel functional water-absorbing material, and it introduces the wetting ability functional group on the traditional elastic matrix or hydrophilic component is prepared from.Since coming out the seventies in 20th century,, be subject to people's attention day by day with the dual sealing characteristic of water sealing with its unique resilient seal sealing and water-swelling, its research and development also has very fast progress.These type materials can be widely used in fields such as tunnel, subway, swimming pool, vault, weapons storehouse, urban water supply facility, offshore oil production, underwater engineering, covil construction.Characteristics such as the resin type water swelling rubber has that absorption speed is fast, expansion multiplying power is high, water-retaining capacity is strong repeatedly.The polyacrylic resin has three big characteristics: the one, under height suction state, still have very high intensity; The 2nd, light and heat there is stability preferably; The 3rd, have good water-retentivity.Intermolecular at the cubic network of polymer electrolyte structure, there is movably ion pair, owing to show the removable ionic concentration of polymer electrolyte charge attraction power power, in the ionic concn of super absorbent resin inboard often than the height in the outside, promptly produce osmotic pressure, under the acting in conjunction of the avidity between osmotic pressure and water and the polymer electrolyte, produced the suction phenomenon.The resin type hydro-expansive rubber has excellent expansion character in fresh water, expansion multiplying power in salt solution obviously reduces, and along with the increase water-swelling multiplying power of salinity descends, hydro-expansive rubber expands hardly under the situation of high salinity, do not reach the ideal expansion effect, can't in the petroleum production engineering technology of oil field, be used widely.At present, hydro-expansive rubber all keeps expansion effect preferably in the water of 0~100,000 salinity, has become the new problem of making great efforts research and development in the petroleum production engineering.
Based on present research situation, the present invention takes polymer interpenetrating(polymer)networks synthetic technology, by introducing the insensitive high molecular weight hydrophilic material of salinity to resin type hydro-expansive rubber system, develop a kind of salt tolerant, heatproof, in mineralized water, keep the preparation method of the novel hydro-expansive rubber of high expansion multiplying power.
Summary of the invention:
The shortcoming that exists when the objective of the invention is to overcome the prior art for preparing hydro-expansive rubber, seek to provide a kind of preparation method who is used for the urethane and the rubber polyurethane/rubber interpenetrating network type water-swellable rubber of heat-resistant salt-resistant, expansion multiplying power height, good salt tolerance in the hydro-expansive rubber mechanical strength height of its preparation, the mineralized water, uniform characteristics expand in fresh water and in the salt solution.
To achieve these goals, the urethane of the present invention's preparation and the composition of rubber polyurethane/rubber interpenetrating network type water-swellable rubber comprise rubber, High hydrophilous resin, solid softener, tinting material, anti-aging agent, promotor, zinc oxide, strengthening agent, softening agent, vulcanizing agent, polyoxyethylene glycol (PEG) and 4,4-vulcabond ditan (MDI), above-mentioned each composition mixed be prepared from, it is 100 parts that the mass fraction ratio of its each composition is respectively rubber, High hydrophilous resin is 30-100 part, solid softener is 0.5-2.5 part, tinting material 0.5-3.5 part, anti-aging agent is 1-7 part, promotor is 1-7 part, zinc oxide is 1-8 part, and strengthening agent is 5-45 part, and softening agent is 5-20 part, vulcanizing agent is that 0.1-2.6 part and PEG+MDI are 5-45 part, and the two the mol ratio preparation such as presses PEG and MDI and mix.
The method and the step that prepare urethane and rubber polyurethane/rubber interpenetrating network type water-swellable rubber that the present invention relates to are: earlier with rubber and High hydrophilous resin in mill mixing 10-40 minute; Add solid softener, tinting material, anti-aging agent and promotor again in mill mixing 10-40 minute; Add zinc oxide, strengthening agent and softening agent then in mill mixing 10-50 minute; Add again and in mill, carry out behind the vulcanizing agent mixingly, make mixture A; Polyoxyethylene glycol and MDI are mixed in proportion, obtain mixture B; Mixture A and B are got product after blend in the mill; At last product is put into mould, temperature control and pressure are respectively 150-160 ℃ on vulcanizing press, and 10-15MPa pressure vulcanized 20-60 minute down, obtained polyurethane/rubber interpenetrating network type water-swellable rubber; Wherein, polyoxyethylene glycol and MDI react the generation polyurethane macromolecular, and the resin type hydro-expansive rubber has been carried out the interpenetrating(polymer)networks improvement, and this base polyurethane prepolymer for use as is because hydrogen bond action suction, improve the salt tolerance of material; Selected rubber comprises natural rubber, chloroprene rubber, paracril, urethanes, styrene-butadiene rubber(SBR), cis-1,4-polybutadiene rubber, silicon rubber, viton or isoprene-isobutylene rubber; Water-absorbing resin is sodium acrylate, sodium methacrylate and grafting modified of starch sodium acrylate etc., and its powder granularity is more little easy more even with rubber mix, and is difficult for separating out in immersion process; Solid softener is stearic acid, rosin and fluorosilicon oil etc.; Vulcanizing agent is sulphur, PDM, DCP and DTDM etc., control vulcanizing agent consumption, and the high material mechanical performance height of vulcanizing agent consumption, but the water-swelling multiplying power is low, and the vulcanizing agent consumption is low, and material mechanical performance is on the low side, and water-swelling property is good; Strengthening agent is white carbon black or carbon black; Tenderizer is a stearic acid; Promotor is dibenzothiazyl disulfide or cyclohexyl benzo thiazolesulfenamide; Anti-aging agent is a methyl dihyaroquinoline polymer; The molecular weight of polyoxyethylene glycol is 2000,4000,6000 or higher, and the molecular weight of polyoxyethylene glycol is high more, and absorption speed is fast more, and add-on is many more, and absorption speed is fast more, and expansion multiplying power increases.
Polymer polyurethane/rubber interpenetrating network type water-swellable rubber of the present invention is that component, the structure to traditional rubber addition type water-swellable sealing material is optimized, in rubber stock, introduce suitable polar additive component, make the good bonding action of generation between polar compound and High hydrophilous resin and the rubber molecular chain, improve the bonding force of resin and rubber substrate, improve their consistencies when mixing; In the rubber macromolecule matrix, introduce water-expandable polyurethane elastomerics macromole, the non-ionic hydrophilic group component of introducing in the rubber stock is owing to hydrogen bond action absorbs moisture, greatly reduce the susceptibility of expanded rubber, improve the water-swelling multiplying power of hydro-expansive rubber in mineralized water salinity; The polymer that the polyurethane macromolecular that generates in the rubber stock and paracril form passes network structure mutually, make that expanded rubber reaches the suction balance in water after, hydroaropic substance dissolves less in water, the no longer atrophy of rubber volume after the expansion.
The present invention compared with prior art has the following advantages: the one, and expansion multiplying power height in the fresh water expands evenly, and expansion multiplying power can reach 800~400%; The 2nd, anti-ionic strong, in the water of salinity 10,000, expansion multiplying power 300% to 800%, in the water of salinity 100,000, expansion multiplying power 150% to 400%; The 3rd, rate of water absorption is controlled, by changing the consumption suction kinetic rate of polyoxyethylene glycol and MDI mixture; The 4th, mechanical property is controlled, and the raising of the consumption of white carbon black can improve the mechanical property and the water-swelling property of material.
Embodiment:
The invention will be further described below in conjunction with embodiment.
Embodiment 1-3:
Present embodiment takes by weighing the raw material of being shown by record share in the table 1, earlier paracril being put into mill by described processing step plasticates, then with High hydrophilous resin, tenderizer, tinting material, anti-aging agent, promotor, zinc oxide, strengthening agent, softening agent, vulcanizing agent, polyoxyethylene glycol and MDI mixture, add successively and carry out mixingly in the mill,, put into die for molding then until mixing; The rubber of moulding is vulcanized in vulcanizing press, the curing temperature 150-160 of embodiment 1-3 ℃, curing time 20-60 minute, sulfide stress 10-15MPa.
The proportioning of table 1 embodiment 1~embodiment 3 each raw material and and water-swellable behavior
The starting material title Embodiment 1 Embodiment 2 Embodiment 3
Paracril ??100 ??100 ??100
High hydrophilous resin ??40 ??70 ??90
Tenderizer ??0.5 ??1 ??2
Tinting material ??1 ??2 ??3
Anti-aging agent ??2 ??4 ??6
Promotor ??3 ??5 ??7
Zinc oxide ??3 ??5 ??8
Strengthening agent ??15 ??30 ??45
Softening agent ??5 ??10 ??20
Vulcanizing agent ??0.5 ??1.5 ??2.5
??PEG+MDI ??5 ??20 ??45
Expansion multiplying power in the fresh water (%) ??650 ??980 ??1200
Expansion multiplying power (%) in salinity 10,000 water ??300 ??400 ??650
Present embodiment preparing product hardness is according to the pocket sclerometer measurement of test method of GB/T531-1999 rubber; Tensile strength, tensile yield are according to the test of GB/T528-1998 vulcanized rubber or thermoplastic elastomer tensile stress-strain performance; Water-swelling multiplying power Δ V=W 2/ W 1, W 2, W 1Be respectively test piece suction when reaching balance quality and the quality before the suction.
The hydro-expansive rubber of table 2 the present invention preparation and the performance comparison of domestic and international hydro-expansive rubber
Project testing Standard GB/T18173.3-2002 Domestic The present embodiment product Abroad
Expansion multiplying power in the fresh water (%) ??≥150 ??150-200 ??800-1400 ??220
Expansion multiplying power (%) in salinity 10,000 water Do not appear in the newspapers Do not appear in the newspapers ??300-800 Do not appear in the newspapers
Tensile strength (MPa) ??≥3.5 ??3.5-5.5 ??3.5-8 ??8.0
Tensile yield (%) ??≥450 ??500-700 ??600-900 ??620
Project testing Standard GB/T18173.3-2002 Domestic The present embodiment product Abroad
Hardness (Shao A) ??42≥±7 ??50 ??65 ??45

Claims (2)

1. the preparation method of a polyurethane/rubber interpenetrating network type water-swellable rubber is characterized in that earlier rubber and High hydrophilous resin in mill mixing 10-40 minute; Add solid softener, tinting material, anti-aging agent and promotor again in mill mixing 10-40 minute; Add zinc oxide, strengthening agent and softening agent then in mill mixing 10-50 minute; Add again and in mill, carry out behind the vulcanizing agent mixingly, make mixture A; Polyoxyethylene glycol and MDI are mixed by equimolar amount, obtain mixture B; Mixture A and B are got product after blend in the mill; At last product is put into mould, be respectively under 150-160 ℃ and the 10-15MPa condition sulfuration 20-60 minute, obtain polyurethane/rubber interpenetrating network type water-swellable rubber at controlled temperature on the vulcanizing press and pressure; Wherein, polyoxyethylene glycol and MDI react the generation polyurethane macromolecular, the resin type hydro-expansive rubber is carried out interpenetrating(polymer)networks improve; Selected rubber comprises natural rubber, chloroprene rubber, paracril, urethanes, styrene-butadiene rubber(SBR), cis-1,4-polybutadiene rubber, silicon rubber, viton or isoprene-isobutylene rubber; Water-absorbing resin is sodium acrylate, sodium methacrylate and grafting modified of starch sodium acrylate; Solid softener is stearic acid, rosin and fluorosilicon oil; Vulcanizing agent is sulphur, PDM, DCP and DTDM, and strengthening agent is white carbon black or carbon black; Promotor is dibenzothiazyl disulfide or cyclohexyl benzo thiazolesulfenamide; Anti-aging agent is a methyl dihyaroquinoline polymer; The molecular weight of polyoxyethylene glycol is 2000,4000,6000.
2. the preparation method of polyurethane/rubber interpenetrating network type water-swellable rubber according to claim 1, the mass fraction that it is characterized in that the composition of the urethane for preparing and rubber polyurethane/rubber interpenetrating network type water-swellable rubber is respectively 100 parts of rubber, High hydrophilous resin 30-100 part, solid softener 0.5-2.5 part, tinting material 0.5-3.5 part, anti-aging agent 1-7 part, promotor 1-7 part, zinc oxide 1-8 part, strengthening agent 5-45 part, softening agent 5-20 part, vulcanizing agent 0.1-2.6 part and PEG+MDI are 5-45 part, the two the mol ratio preparation such as presses PEG and MDI and mixes.
CN201010152469.9A 2010-04-16 2010-04-16 Method for preparing polyurethane/rubber interpenetrating network type water-swellable rubber Pending CN101812191A (en)

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CN102206364A (en) * 2011-01-27 2011-10-05 江阴海达橡塑股份有限公司 Method for preparing water-swellable rubber
CN102234384A (en) * 2011-06-10 2011-11-09 杭州中策橡胶有限公司 IPN crosslink-structure compound of tire crown rubber, mixing method and application thereof
CN102241842A (en) * 2011-06-10 2011-11-16 杭州中策橡胶有限公司 Tyre base compound rubber material with interpenetrating polymer network (IPN) crosslinked structure and blending method and application thereof
CN102250391A (en) * 2011-06-10 2011-11-23 杭州中策橡胶有限公司 Tire pad rubber sizing material with IPN (Interpenetrating Polymer Network) cross-linked structure as well as mixing method and application thereof
CN102250394A (en) * 2011-06-10 2011-11-23 杭州中策橡胶有限公司 Tire stock of IPN (Interpenetrating Polymer Network) crosslinked structure and mixing method as well as application thereof
CN102250392A (en) * 2011-06-10 2011-11-23 杭州中策橡胶有限公司 Tire body rubber material with interpenetrating polymer network (IPN) crosslinked structure and mixing method and use thereof
CN102532634A (en) * 2010-12-09 2012-07-04 江山圆正化工科技有限公司 Preparation method of high-temperature-resisting oil-swelling sealing material
CN102965035A (en) * 2012-11-02 2013-03-13 铜陵祥云消防科技有限责任公司 Calcium sulfate crystal whisker modified adhesive for packaging
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CN103396637A (en) * 2013-07-04 2013-11-20 芜湖市银鸿液压件有限公司 Fluororubber sealing ring
CN103709533A (en) * 2013-12-16 2014-04-09 芜湖万润机械有限责任公司 Multi-rubber compounded sealing gasket material and preparation method thereof
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CN105061834A (en) * 2015-08-05 2015-11-18 苏州赛斯德工程设备有限公司 Preparation method of water-swelling rubber
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CN111662527A (en) * 2020-05-09 2020-09-15 惠州市沃瑞科技有限公司 Humidity-control hydrophilic polymer, preparation method thereof and humidity-control device
CN112848361A (en) * 2020-12-31 2021-05-28 安徽砼宇特构科技有限公司 Production process of water-swellable adhesive tape
CN112724658A (en) * 2021-01-16 2021-04-30 烟台辰宇汽车部件有限公司 Polyurethane elastic material and polyurethane elastic member using the same
CN113512264A (en) * 2021-06-09 2021-10-19 潍坊硕邑化学有限公司 Maleic anhydride grafted chlorinated polyethylene water-swellable rubber and preparation method thereof

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