CN101805191A - Spectrum functional ceramic powder capable of accelerating heat exchange and preparation method thereof - Google Patents
Spectrum functional ceramic powder capable of accelerating heat exchange and preparation method thereof Download PDFInfo
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- CN101805191A CN101805191A CN 201010112654 CN201010112654A CN101805191A CN 101805191 A CN101805191 A CN 101805191A CN 201010112654 CN201010112654 CN 201010112654 CN 201010112654 A CN201010112654 A CN 201010112654A CN 101805191 A CN101805191 A CN 101805191A
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Abstract
The invention relates to a spectrum functional ceramic powder capable of accelerating the heat exchange of an appliance shell and a preparation method thereof.The ceramic powder comprises components in percentage by mass as follows: 5-10% of hard chlorite, 30-40% of kaolin, 5-10% of cordierite, 30-35% of tourmaline, 1-5% of iron dioxide, 1-2% of vanadium pentoxide, 3-7% of copper oxide and 5-10% of polyvinyl alcohol binder, wherein the invented spectrum functional ceramic powder can be coated onto the surfaces of the appliance shells needing cooling, heat radiation and heating; the spectrum functional ceramic powder having above 90% of infrared reflectivity is capable of increasing heat radiation ratio in heat conduction, improving heat exchange rate of heat radiation, cooling and heating tools as well as decreasing required amount of radiator fins and reducing electricity consumption and fuel amount.
Description
Technical field
The present invention relates to a kind of composition components of accelerating heat exchange and preparation method thereof, be specifically related to a kind of spectrum functional ceramic powder of accelerating the apparatus shell heat exchange and preparation method thereof.
Background technology
At present, need the power transmission and transformation device of heat radiation, potentiostat, air-cooled, water-cooling air compressor, the air-cooled internal combustion engine radiating fin, various water tank of internal-combustion engine scatterers, refrigerator, refrigerator, air conditioning evaporator, heat exchangers etc. are because operating mode needs, all to increase the surface-area of metal fin, carry out air-cooled, water-cooled and the cooling of pressure air draft form.This type of cooling, heat radiation form, not only power consumption, power consumption, but also can expend a large amount of metallic substance, can cause the build of equipment very large simultaneously.
If the apparatus shell surface-coated one deck that carries out heat exchange at above-mentioned various needs can be accelerated the material of heat exchange, then can when improving radiation of equipment heat radiation ratio, reach the effect of energy-saving and emission-reduction.
Summary of the invention
The objective of the invention is to defective, a kind of spectrum functional ceramic powder of accelerating heat exchange and preparation method thereof is provided, thereby improve the rate of heat exchange on various device surface, reduce equipment volume, save energy at prior art.
For achieving the above object, technical scheme provided by the present invention is as follows: a kind of spectrum functional ceramic powder of accelerating heat exchange, its various components and quality percentage composition thereof are as follows: chloritoid 5-10%, kaolin 30-40%, trichroite 5-10%, tourmalinite 30-35%, ferrous oxide 1-5%, Vanadium Pentoxide in FLAKES 1-2%, cupric oxide 3-7%, poly (vinyl alcohol) binder 5-10%.
A kind of preparation method who accelerates the spectrum functional ceramic powder of heat exchange comprises the steps:
(1) various components following: chloritoid 5-10%, kaolin 30-40%, trichroite 5-10%, tourmalinite 30-35% to the quality percentage composition, ferrous oxide 1-5%, Vanadium Pentoxide in FLAKES 1-2%, cupric oxide 3-7%, poly (vinyl alcohol) binder 5-10% carries out broken powder process, and carries out hot batch mixing;
(2) raw material that mixes in the step (1) is made spheroid, and fire;
(3) the raw material spheroid that bakes in the step (2) is pulverized again, made the satisfactory powder of diameter.
Further, the aforesaid preparation method who accelerates the spectrum functional ceramic powder of heat exchange, the temperature of hot batch mixing is 30 ℃ in the step (1).
Further, the aforesaid preparation method who accelerates the spectrum functional ceramic powder of heat exchange, the process of firing in the step (2) is: rise to 1300 ℃ by room temperature, kept 2 hours, reduce to room temperature then naturally.
Further, the aforesaid preparation method who accelerates the spectrum functional ceramic powder of heat exchange, the powder diameter of making in the step (3) is 5 microns.
Beneficial effect of the present invention is as follows: spectrum functional ceramic powder provided by the present invention can be sprayed on needs the apparatus shell surface that lowers the temperature, dispel the heat, heat, this spectrum functional ceramic powder has up to the infrared reflectivity more than 90%, can improve the proportion of heat loss through radiation in the thermal conduction, thereby improved the heat exchanger effectiveness of heat radiation, cooling, heating appliances, and reduced the metal usage quantity of heat radiator fin, reduce power consumption or amount of fuel simultaneously.By the concrete application of the present invention on various device, can realize energy-saving and emission-reduction, the effect of conservation of nature environment.
Embodiment
Below in conjunction with specific embodiment the present invention is described in detail.
The preparation method who accelerates the spectrum functional ceramic powder of heat exchange provided by the present invention comprises the steps:
(1) various components following: chloritoid 5-10% to the quality percentage composition, kaolin 30-40%, trichroite 5-10%, tourmalinite 30-35%, ferrous oxide 1-5%, Vanadium Pentoxide in FLAKES 1-2%, cupric oxide 3-7%, poly (vinyl alcohol) binder 5-10% carries out broken powder process, and carry out hot batch mixing, the temperature of hot batch mixing is 30 ℃;
(2) with the raw material that mixes in the step (1), add the mode of powder with spraying, be rolled onto spheroid, and fire, the process of firing is: rise to 1300 ℃ by room temperature, kept 2 hours, reduce to room temperature then naturally;
(3) the raw material spheroid that bakes in the step (2) is pulverized again, made diameter and be 5 microns powder.
Embodiment 1
A kind of various components and quality percentage composition thereof of spectrum functional ceramic powder are as follows: chloritoid 5%, kaolin 30%, trichroite 10%, tourmalinite 31%, ferrous oxide 5%, Vanadium Pentoxide in FLAKES 2%, cupric oxide 7%, poly (vinyl alcohol) binder 10%.Raw material is made spheroid through fragmentation, powder process, hot batch mixing (30 ℃), through high-temperature firing, rises to 1300 ℃ by room temperature, keeps 2 hours, reduces to room temperature then naturally, and last secondary pulverizing is 5 microns powder for diameter.
Embodiment 2
A kind of various components and quality percentage composition thereof of spectrum functional ceramic powder are as follows: chloritoid 10%, kaolin 31%, trichroite 5%, tourmalinite 30%, ferrous oxide 5%, Vanadium Pentoxide in FLAKES 2%, cupric oxide 7%, poly (vinyl alcohol) binder 10%.Raw material is made spheroid through fragmentation, powder process, hot batch mixing (30 ℃), through high-temperature firing, rises to 1300 ℃ by room temperature, keeps 2 hours, reduces to room temperature then naturally, and last secondary pulverizing is 5 microns powder for diameter.
Embodiment 3
A kind of various components and quality percentage composition thereof of spectrum functional ceramic powder are as follows: chloritoid 5%, kaolin 30%, trichroite 10%, tourmalinite 35%, ferrous oxide 1%, Vanadium Pentoxide in FLAKES 2%, cupric oxide 7%, poly (vinyl alcohol) binder 10%.Raw material is made spheroid through fragmentation, powder process, hot batch mixing (30 ℃), through high-temperature firing, rises to 1300 ℃ by room temperature, keeps 2 hours, reduces to room temperature then naturally, and last secondary pulverizing is 5 microns powder for diameter.
Embodiment 4
A kind of various components and quality percentage composition thereof of spectrum functional ceramic powder are as follows: chloritoid 5%, kaolin 40%, trichroite 10%, tourmalinite 35%, ferrous oxide 1%, Vanadium Pentoxide in FLAKES 1%, cupric oxide 3%, poly (vinyl alcohol) binder 5%.Raw material is made spheroid through fragmentation, powder process, hot batch mixing (30 ℃), through high-temperature firing, rises to 1300 ℃ by room temperature, keeps 2 hours, reduces to room temperature then naturally, and last secondary pulverizing is 5 microns powder for diameter.
Embodiment 5
A kind of various components and quality percentage composition thereof of spectrum functional ceramic powder are as follows: chloritoid 8%, kaolin 35%, trichroite 7%, tourmalinite 32%, ferrous oxide 3%, Vanadium Pentoxide in FLAKES 2%, cupric oxide 5%, poly (vinyl alcohol) binder 8%.Raw material is made spheroid through fragmentation, powder process, hot batch mixing (30 ℃), through high-temperature firing, rises to 1300 ℃ by room temperature, keeps 2 hours, reduces to room temperature then naturally, and last secondary pulverizing is 5 microns powder for diameter.
The existing power transmission and transformation device that needs cooling, potentiostat, air-cooled air compressor, air-cooled internal combustion engine, various water tank of internal-combustion engine scatterers, refrigerator, refrigerator, air conditioning evaporator, heat exchanger, radiating fin, spectrum functional ceramic powder of the present invention is gone up in spraying such as radiator, can reduce radiating fin volume, area, or the output rating of minimizing ventilated motor, accelerate heat radiation, rate of heating, reduce the heat transmission metallic substance, save energy.
Product of the present invention and method are not limited to the embodiment described in the embodiment, and those skilled in the art's technical scheme according to the present invention draws other embodiment, belongs to technological innovation scope of the present invention equally.
Claims (5)
1. the spectrum functional ceramic powder that can accelerate heat exchange, it is characterized in that: the various components and the quality percentage composition thereof of powder are as follows: chloritoid 5-10%, kaolin 30-40%, trichroite 5-10%, tourmalinite 30-35%, ferrous oxide 1-5%, Vanadium Pentoxide in FLAKES 1-2%, cupric oxide 3-7%, poly (vinyl alcohol) binder 5-10%.
2. the preparation method that can accelerate the spectrum functional ceramic powder of heat exchange comprises the steps:
(1) various components following: chloritoid 5-10%, kaolin 30-40%, trichroite 5-10%, tourmalinite 30-35% to the quality percentage composition, ferrous oxide 1-5%, Vanadium Pentoxide in FLAKES 1-2%, cupric oxide 3-7%, poly (vinyl alcohol) binder 5-10% carries out broken powder process, and carries out hot batch mixing;
(2) raw material that mixes in the step (1) is made spheroid, and fire;
(3) the raw material spheroid that bakes in the step (2) is pulverized again, made the satisfactory powder of diameter.
3. the preparation method who accelerates the spectrum functional ceramic powder of heat exchange as claimed in claim 2 is characterized in that: the temperature of hot batch mixing is 30 ℃ in the step (1).
4. the preparation method who accelerates the spectrum functional ceramic powder of heat exchange as claimed in claim 2 is characterized in that: the process of firing in the step (2) is: rise to 1300 ℃ by room temperature, kept 2 hours, reduce to room temperature then naturally.
5. the preparation method who accelerates the spectrum functional ceramic powder of heat exchange as claimed in claim 2 is characterized in that: the powder diameter of making in the step (3) is 5 microns.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201010112654A CN101805191B (en) | 2010-02-24 | 2010-02-24 | Spectrum functional ceramic powder capable of accelerating heat exchange and preparation method thereof |
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| CN201010112654A CN101805191B (en) | 2010-02-24 | 2010-02-24 | Spectrum functional ceramic powder capable of accelerating heat exchange and preparation method thereof |
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| CN101805191A true CN101805191A (en) | 2010-08-18 |
| CN101805191B CN101805191B (en) | 2012-10-03 |
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| CN201010112654A Expired - Fee Related CN101805191B (en) | 2010-02-24 | 2010-02-24 | Spectrum functional ceramic powder capable of accelerating heat exchange and preparation method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103936405A (en) * | 2014-04-08 | 2014-07-23 | 安徽省亚欧陶瓷有限责任公司 | Ceramic tile capable of emitting far infrared and preparation method thereof |
| US20220302079A1 (en) * | 2013-12-13 | 2022-09-22 | Taiwan Semiconductor Manufacturing Company, Ltd. | Tools and Systems for Processing Semiconductor Devices, and Methods of Processing Semiconductor Devices |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1038296A (en) * | 1989-05-27 | 1989-12-27 | 辽宁省建筑材料科学研究所 | A kind of manufacture method of coatings capable of preventing from far infrared radiation |
| JP2001008706A (en) * | 1999-06-30 | 2001-01-16 | Aono Sangyo Kk | Far infrared ceramics for treating athlete's foot |
| CN1559979A (en) * | 2004-03-09 | 2005-01-05 | 张尚坤 | Far infrared health-care ceramics and preparation technology thereof |
| CN101538151A (en) * | 2009-04-17 | 2009-09-23 | 江苏省陶瓷研究所有限公司 | High infrared radiance cordierite ceramic substrate and production method thereof and high infrared radiance electric composite ceramic heating plate |
-
2010
- 2010-02-24 CN CN201010112654A patent/CN101805191B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1038296A (en) * | 1989-05-27 | 1989-12-27 | 辽宁省建筑材料科学研究所 | A kind of manufacture method of coatings capable of preventing from far infrared radiation |
| JP2001008706A (en) * | 1999-06-30 | 2001-01-16 | Aono Sangyo Kk | Far infrared ceramics for treating athlete's foot |
| CN1559979A (en) * | 2004-03-09 | 2005-01-05 | 张尚坤 | Far infrared health-care ceramics and preparation technology thereof |
| CN101538151A (en) * | 2009-04-17 | 2009-09-23 | 江苏省陶瓷研究所有限公司 | High infrared radiance cordierite ceramic substrate and production method thereof and high infrared radiance electric composite ceramic heating plate |
Non-Patent Citations (2)
| Title |
|---|
| 《功能材料》 20081231 何登良等 远红外功能材料的发展与应用 第709-712，716页 1-5 第39卷, 第5期 * |
| 《武钢技术》 20011231 欧阳德刚等 红外辐射涂料的研制与应用现状及其发展趋势 第13-16页 1-5 , 第2期 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20220302079A1 (en) * | 2013-12-13 | 2022-09-22 | Taiwan Semiconductor Manufacturing Company, Ltd. | Tools and Systems for Processing Semiconductor Devices, and Methods of Processing Semiconductor Devices |
| CN103936405A (en) * | 2014-04-08 | 2014-07-23 | 安徽省亚欧陶瓷有限责任公司 | Ceramic tile capable of emitting far infrared and preparation method thereof |
| CN103936405B (en) * | 2014-04-08 | 2015-04-01 | 安徽省亚欧陶瓷有限责任公司 | Ceramic tile capable of emitting far infrared and preparation method thereof |
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| CN101805191B (en) | 2012-10-03 |
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