CN101798826B - Integral-type excavator bucket and manufacturing method thereof - Google Patents
Integral-type excavator bucket and manufacturing method thereof Download PDFInfo
- Publication number
- CN101798826B CN101798826B CN 201010118067 CN201010118067A CN101798826B CN 101798826 B CN101798826 B CN 101798826B CN 201010118067 CN201010118067 CN 201010118067 CN 201010118067 A CN201010118067 A CN 201010118067A CN 101798826 B CN101798826 B CN 101798826B
- Authority
- CN
- China
- Prior art keywords
- percent
- bucket
- cast
- integral
- excavator
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 17
- 238000005266 casting Methods 0.000 claims abstract description 15
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000002994 raw material Substances 0.000 claims abstract description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229910001018 Cast iron Inorganic materials 0.000 claims abstract description 6
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims abstract description 6
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims abstract description 6
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims abstract description 6
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 6
- 239000000956 alloy Substances 0.000 claims abstract description 6
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 6
- 229910052742 iron Inorganic materials 0.000 claims abstract description 6
- 238000002844 melting Methods 0.000 claims abstract description 6
- 230000008018 melting Effects 0.000 claims abstract description 6
- 229910052750 molybdenum Inorganic materials 0.000 claims abstract description 6
- 239000011733 molybdenum Substances 0.000 claims abstract description 6
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 6
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 6
- 239000011574 phosphorus Substances 0.000 claims abstract description 6
- 238000010791 quenching Methods 0.000 claims abstract description 6
- 230000000171 quenching effect Effects 0.000 claims abstract description 6
- 229910052802 copper Inorganic materials 0.000 claims abstract description 5
- 239000010949 copper Substances 0.000 claims abstract description 5
- 238000000034 method Methods 0.000 claims description 10
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims description 5
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 5
- 239000005864 Sulphur Substances 0.000 claims description 5
- 229910052804 chromium Inorganic materials 0.000 claims description 5
- 239000011651 chromium Substances 0.000 claims description 5
- 150000001875 compounds Chemical class 0.000 claims description 5
- 229910052748 manganese Inorganic materials 0.000 claims description 5
- 239000011572 manganese Substances 0.000 claims description 5
- 229910052761 rare earth metal Inorganic materials 0.000 claims description 5
- 150000002910 rare earth metals Chemical class 0.000 claims description 5
- 229910052710 silicon Inorganic materials 0.000 claims description 5
- 239000010703 silicon Substances 0.000 claims description 5
- 238000005496 tempering Methods 0.000 claims description 5
- 229910000851 Alloy steel Inorganic materials 0.000 abstract description 4
- 238000003466 welding Methods 0.000 abstract description 4
- 238000005260 corrosion Methods 0.000 abstract description 2
- 230000007797 corrosion Effects 0.000 abstract description 2
- 239000000463 material Substances 0.000 abstract description 2
- 239000004575 stone Substances 0.000 abstract description 2
- 238000005299 abrasion Methods 0.000 abstract 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract 1
- 229910000617 Mangalloy Inorganic materials 0.000 abstract 1
- 238000000137 annealing Methods 0.000 abstract 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 abstract 1
- 238000012986 modification Methods 0.000 abstract 1
- 230000004048 modification Effects 0.000 abstract 1
- 229920001296 polysiloxane Polymers 0.000 abstract 1
- 229910052717 sulfur Inorganic materials 0.000 abstract 1
- 239000011593 sulfur Substances 0.000 abstract 1
- 239000000725 suspension Substances 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
Images
Abstract
The invention relates to an integral-type excavator bucket, which consists of a hoisting ring, a top plate, two side plates and a soleplate, wherein the hoisting ring, the top plate, the two side plates and the soleplate are cast into a whole. Cast iron for manufacturing the integral-type excavator bucket comprises the following components: 2.8 to 3.1 percent carbon, 12 to 22 percent of chrome, less than 0.1 percent of phosphorus, les than 0.06 percent of sulfur, less than or equal to 1.5 percent of silicone, 2.0 to 2.5 percent of manganese, 0.3 to 0.5 percent of molybdenum, 0.3 to 0.6 percent of nickel,0 to 1.5 percent of copper, 0.01 percent of rear earth RE, and surplus iron. The manufacturing method of the bucket comprises the following steps that: all raw materials are undertaken the alloy cast and melting and modification treatment before furnace under the temperature of 1400 to 1460 DEG C, casting is performed at the temperature of 1240 to 1300 DEG C, and the integral-type cast excavator bucket is obtained through quenching and annealing after the casting. The anti-abrasion low alloy steel material is adopted as the cast raw material, the bucket is cast at one time, the soleplate, the side plates, the top plate and the hoisting ring are connected with each other and are free from weld seam, the product has the properties such as abrasion resistance, corrosion resistance and strong impact resistance, the service life of the bucket is more than two times of that of an ordinary high manganese steel and an alloy steel welding bucket, and the bucket is particularly applicable to the fields such as stone quarry, mine and the like.
Description
Technical field
The present invention relates to a kind of engineering machinery, be specifically related to a kind of excavator-type shovel clamshell excavator that whole casting obtains and manufacture method of this bucket of adopting.
Background technology
At present the bucket of producing on the domestic and even international excavator market all adopts welding to combine.Except the base plate in front is the wearing plate, other work planes are all general steel plate to be formed, not wear-resisting, the weld easy fracture, and application life is short.
Summary of the invention
It is a kind of simple in structure that purpose of the present invention will provide exactly, and long service life can be exempted the monoblock cast bucket of numerous and diverse welding sequence, and another object of the present invention provides the manufacture method of this whole casting bucket.
The object of the present invention is achieved like this: a kind of integral-type excavator bucket, comprise suspension ring, top board, biside plate and the base plate that is connected with biside plate, and suspension ring, top board, biside plate and base plate are an overall structure.
A kind of method of making excavator-type shovel clamshell excavator, method with casting is made excavator-type shovel clamshell excavator, chemical compound and the mass percent thereof of the cast iron that the casting excavator-type shovel clamshell excavator is selected are: carbon C2.8-3.1%, chromium Cr12-22%, phosphorus P ﹤ 0.1%, sulphur S ﹤ 0.06%, silicon Si≤1.5%, manganese Mn2.0-2.5%, molybdenum Mo0.3-0.5%, nickel 0.3-0.6%, Cu are 0%-1.5%; Rare earth RE0.01%, surplus is iron Fe.
Manufacture method is: each raw material is carried out the rotten processing of alloy melting and stokehold under 1400-1460 ° of C temperature, cast under 1240-1300 ° of C temperature, obtain the monoblock cast excavator-type shovel clamshell excavator through quenching and tempering again after the casting.
The present invention adopts the wear-resistant low-alloy steel material, once casting forms, bucket base plate, side plate, top board, suspension ring interconnect does not have weld seam, that product has is wear-resisting, corrosion-resistant, the characteristic of strong shock resistance, be common potassium steel, more than 2 times of bucket life-span of alloy steel welding, be particularly suitable for workplaces such as stone field, mine.
Description of drawings
The invention will be further described below in conjunction with drawings and Examples.
Fig. 1 is the structural representation of invention.
The specific embodiment
The invention will be further described below in conjunction with drawings and Examples.
Fig. 1 is the structural representation of invention.
Monoblock cast excavator-type shovel clamshell excavator of the present invention comprises suspension ring 1, top board 2, biside plate 3 and base plate 4, and biside plate 3 links to each other with top board 2 with base plate 4, and suspension ring 1, top board 2, biside plate 3 and base plate 4 are that a casting is whole.
Embodiment 1:
The cast iron chemical compound that adopts and mass percent thereof be: carbon C3%, chromium Cr15%, phosphorus P0.09%, sulphur S0.05%, silicon Si1.5%, manganese Mn2.5%, molybdenum Mo0.4%, nickel 0.6%, Cu are 1%; A spot of rare earth RE0.01%, surplus is iron Fe.
The process for making of producing whole bucket is: each raw material is carried out the rotten processing of alloy melting and stokehold under 1400-1460 ° of C temperature, cast under 1240-1300 ° of C temperature, the casting back obtains the monoblock cast excavator-type shovel clamshell excavator after quenching and tempering.
The cast iron chemical compound that adopts and mass percent thereof be: carbon C2.8%, chromium Cr20%, phosphorus P0.05%, sulphur S0.02%, silicon Si1.3%, manganese Mn2.0%, molybdenum Mo0.5%, nickel 0.3%, Cu are 1.5%; Rare earth RE0.01%, surplus is iron Fe.
The process for making of producing whole bucket is: each raw material is carried out the rotten processing of alloy melting and stokehold under 1400-1460 ° of C temperature, cast under 1240-1300 ° of C temperature, the casting back obtains the monoblock cast excavator-type shovel clamshell excavator after quenching and tempering.
The cast iron chemical compound that adopts and mass percent thereof be: carbon C2.9%, chromium Cr18%, phosphorus P ﹤ 0.03%, sulphur S0.03%, silicon Si0.7%, manganese Mn2.2%, molybdenum Mo0.34%, nickel 0.4%, rare earth RE0.01%, surplus is iron Fe.
The process for making of producing whole bucket is: each raw material is carried out the rotten processing of alloy melting and stokehold under 1400-1460 ° of C temperature, cast under 1240-1300 ° of C temperature, the casting back obtains the monoblock cast excavator-type shovel clamshell excavator after quenching and tempering.
Claims (2)
1. method of making integral-type excavator bucket, it is characterized in that: adopt the method for casting to make excavator-type shovel clamshell excavator, chemical compound and the mass percent thereof of the cast iron that the casting excavator-type shovel clamshell excavator is selected are: carbon C2.8-3.1%, chromium Cr12-22%, phosphorus P ﹤ 0.1%, sulphur S ﹤ 0.06%, silicon Si≤1.5%, manganese Mn2.0-2.5%, molybdenum Mo0.3-0.5%, nickel 0.3-0.6%, Cu are 0%-1.5%; Rare earth RE0.01%, surplus is iron Fe.
2. the method for manufacturing integral-type excavator bucket according to claim 1, it is characterized in that: each raw material is carried out the rotten processing of alloy melting and stokehold under 1400-1460 ° of C temperature, under 1240-1300 ° of C temperature, cast, obtain integral-type excavator bucket through quenching and tempering again after the casting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010118067 CN101798826B (en) | 2010-03-05 | 2010-03-05 | Integral-type excavator bucket and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010118067 CN101798826B (en) | 2010-03-05 | 2010-03-05 | Integral-type excavator bucket and manufacturing method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101798826A CN101798826A (en) | 2010-08-11 |
| CN101798826B true CN101798826B (en) | 2013-10-09 |
Family
ID=42594656
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201010118067 Active CN101798826B (en) | 2010-03-05 | 2010-03-05 | Integral-type excavator bucket and manufacturing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101798826B (en) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101974919B (en) * | 2010-09-16 | 2012-01-11 | 广东韶钢松山股份有限公司 | Bucket for loading and unloading granules |
| CN102140612A (en) * | 2011-02-23 | 2011-08-03 | 上海三一重机有限公司 | Multi-component alloy cast steel bucket tooth and production process thereof |
| CN103409695B (en) * | 2013-08-16 | 2015-04-08 | 洛阳钢丰机械制造有限公司 | Composite material pouring-casted bucket and its production technology and production device |
| CN103882336A (en) * | 2014-02-18 | 2014-06-25 | 芜湖市鸿坤汽车零部件有限公司 | Alloy steel material for excavator bucket teeths and preparation method thereof |
| CN103981464B (en) * | 2014-05-07 | 2016-03-02 | 中建材宁国新马耐磨材料有限公司 | A kind of composite hammer |
| CN104831772A (en) * | 2015-05-12 | 2015-08-12 | 柳州金盾机械有限公司 | Preparing method of loader bucket plate |
| CN105239622A (en) * | 2015-10-16 | 2016-01-13 | 湖北万鑫精密铸锻股份有限公司 | Monoblock casting excavator scarifier and manufacturing method |
| CN106001439B (en) * | 2016-06-06 | 2019-01-15 | 湖北万鑫精密铸锻股份有限公司 | A kind of monoblock cast bucket |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1177668A (en) * | 1996-05-09 | 1998-04-01 | 株式会社神户制钢所 | Hydraulic machine |
| CN2918545Y (en) * | 2006-05-31 | 2007-07-04 | 三一重机有限公司 | Elevation self-adaptive digging machine |
| CN101649627A (en) * | 2009-09-29 | 2010-02-17 | 黄银飞 | Multifunctional tipping-bucket hydraulic excavator bucket |
| CN201605610U (en) * | 2010-03-05 | 2010-10-13 | 宜都市万鑫精密铸造有限公司 | Bucket of integral type excavator |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003301219A (en) * | 2002-02-08 | 2003-10-24 | Jfe Steel Kk | Method for manufacturing steel pipe with high strength and low yield ratio superior in weld part toughness |
-
2010
- 2010-03-05 CN CN 201010118067 patent/CN101798826B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1177668A (en) * | 1996-05-09 | 1998-04-01 | 株式会社神户制钢所 | Hydraulic machine |
| CN2918545Y (en) * | 2006-05-31 | 2007-07-04 | 三一重机有限公司 | Elevation self-adaptive digging machine |
| CN101649627A (en) * | 2009-09-29 | 2010-02-17 | 黄银飞 | Multifunctional tipping-bucket hydraulic excavator bucket |
| CN201605610U (en) * | 2010-03-05 | 2010-10-13 | 宜都市万鑫精密铸造有限公司 | Bucket of integral type excavator |
Non-Patent Citations (1)
| Title |
|---|
| JP特开2003-301219A 2003.10.24 |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101798826A (en) | 2010-08-11 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101798826B (en) | Integral-type excavator bucket and manufacturing method thereof | |
| CN102134682B (en) | Wear resistant steel plate | |
| CN103397272B (en) | There is wear-resisting steel plate of low crack-sensitivity exponential sum high strength and preparation method thereof | |
| JP2015524881A (en) | Ultra high strength and high toughness wear resistant steel sheet | |
| CN103114252B (en) | Method for preparing lining plate using low-alloy wear-resistant steel | |
| AU2007209263B2 (en) | Method for manufacturing a multimaterial component or construction | |
| CN104831189A (en) | HB600 grade wear-resistant non-quenched and tempered steel plate and making method thereof | |
| CN102069317B (en) | Self-protection flux-cored wire for rare earth type high-chromium cast iron by open arc | |
| CN102747280A (en) | Wear resistant steel plate with high intensity and high toughness and production method thereof | |
| CN1560311A (en) | Wear-resisting cast steel and preparation method thereof | |
| US11814819B2 (en) | Construction machine bucket part and manufacturing method therefor | |
| AU2013222054A1 (en) | Abrasion resistant steel plate with high strength and high toughness, and processing for preparing the same | |
| CN105420617A (en) | High-hardness abradable liner plate special for mines and manufacturing method thereof | |
| CN104328334A (en) | High wear resistance high chromium cast iron used for bimetallic composite tube and preparation method thereof | |
| CN110273447A (en) | Excavator bucket teeth and its manufacturing method | |
| US20100037493A1 (en) | Wear-Resistant, Impact-Resistant Excavator Bucket Manufactured by Casting and Manufacturing Method Thereof | |
| CN108193134A (en) | A kind of coal breaker tup novel low-alloy steel and its heat treatment method | |
| CN103882326B (en) | A kind of high-strength abrasion-proof shovel loader teeth | |
| CN103898419A (en) | Wear-resisting steel plate and manufacturing method thereof | |
| CN110508971A (en) | A kind of high-strength and high-ductility metal powder-cored wire | |
| EP2149639A1 (en) | Wear-resistant, impact-resistant excavator bucket manufactured by casting and manufacturing method thereof | |
| CN103898420A (en) | Wear-resisting steel plate and manufacturing method thereof | |
| CN102296241A (en) | Low carbon alloy cast steel and preparation method thereof | |
| CN101512031B (en) | Temperature-stable cast-iron alloy and its use | |
| CN108118245A (en) | A kind of wear resistant toothed plate new low-alloy wear-resistant steel and its heat treatment method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address | ||
| CP03 | Change of name, title or address |
Address after: 443300 Industrial Park No.2, Hongtao Town, Yidu, Yichang City, Hubei Province (Yangjiafan Village) Patentee after: Hubei Wanxin Precision Casting & Forging Inc. Country or region after: Zhong Guo Address before: 443300 Industrial Park No.2, Hongtao Town, Yidu, Yichang City, Hubei Province (Yangjiafan Village) Patentee before: Yidu Wanxin Precision Casting Co.,Ltd. Country or region before: Zhong Guo |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A type of integral excavator bucket and its manufacturing method Granted publication date: 20131009 Pledgee: Bank of China Limited by Share Ltd. Three Gorges Branch Pledgor: Hubei Wanxin Precision Casting & Forging Inc. Registration number: Y2024980008048 |