CN101792653B - Sealant for acrylic ester modified solar photovoltaic module and preparation method thereof - Google Patents

Sealant for acrylic ester modified solar photovoltaic module and preparation method thereof Download PDF

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CN101792653B
CN101792653B CN201010130220A CN201010130220A CN101792653B CN 101792653 B CN101792653 B CN 101792653B CN 201010130220 A CN201010130220 A CN 201010130220A CN 201010130220 A CN201010130220 A CN 201010130220A CN 101792653 B CN101792653 B CN 101792653B
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parts
sealant
acrylic ester
solar photovoltaic
photovoltaic module
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CN101792653A (en
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韩仁明
王益昌
费志刚
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JIANGSU MING HAOXIN MSTAR STOCK TECHNOLOGY LTD.
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JIANGSU MINGHAO NEW MATERIAL TECHNOLOGY Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Abstract

The invention relates to a sealant for acrylic ester modified solar photovoltaic module and a preparation method thereof. The sealant is prepared from the following raw materials in parts by weight: 90 parts of alpha, omega-dihydroxy polydimethyl siloxane, 10-15 parts of acrylic ester, 0.5-0.8 part of catalyzer A, 0.8-1.2 parts of catalyzer B, 20-30 parts of activated calcium carbonate, 25-60 parts of silicon powder, 4-6 parts of fumed silica, 11-15 parts of crosslinking agents, 2-3 parts of silane coupling agents and 5-8 parts of plasticizer. The invention has the advantages that the permeation of water vapor can be inhibited effectively, and the permeation rate of the water vapor is less than 1; due to the adoption of ester modification by acrylic ester, no monomer is separated in the process of solidification and after solidification; the resistance to weather and corrosion is ideal; and the process of the recommended preparation method is simple, which is not strict on process requirements and equipment.

Description

Sealant for acrylic ester modified solar photovoltaic module and preparation method thereof
Technical field
The invention belongs to technical field of polymer materials, be specifically related to a kind of sealant for acrylic ester modified solar photovoltaic module, and relate to the preparation method of sealing glue.
Background technology
Solar photovoltaic assembly is also claimed solar module; Sealer existing report in the Chinese patent document as solar photovoltaic assembly; The branch that two components and single-component are wherein arranged; The disclosed condensed type double-component sealer of the sealer of two components such as application for a patent for invention publication number CN1528821A, single-component silicone sealant of a kind of solar module that the sealer of single-component such as application for a patent for invention publication number CN101353563A introduce and preparation method thereof.
The shortcoming (7-9 on the background technology hurdle of the specification sheets page 1 of CN101353563A is capable) of last patented claim has been pointed out in aforesaid back one patented claim; And to U.S. Pat 5238988 disclosed quick-setting room temperature vulcanized silicone rubbers when using, flavescence whether can occur and propose query.Therefore; CN101353563A adopts petroleum resin and filler to come the steam-preventing through performance of lift-off seal glue; But because petroleum resin are the multipolymer of ethylenic unsaturation hydro carbons, lipid and arene mostly, its relative molecular weight reaches 200-3000; The reaction and solidification process in the performance very active, volatile with separate out.And petroleum resin have certain fragility, and petroleum resin are insoluble to lower alcohol and ketones solvent, thereby to preventing seeing through effect and can't showing gratifying degree of water vapor.The not mentioned result who some technical indicator of silicone sealant is tested according to relevant provision in the CNS GB/T9395 table 1 why in the specification sheets of this patented claim; Perhaps be due to this reason; That is, owing to used petroleum resin, steam-preventing transmitance (g/m 2D) be difficult to control to≤1.
In recent years; The solar photovoltaic assembly development is swift and violent; The reason known like industry, solar photovoltaic assembly is installed on outdoor, except require to have good UV resistant irradiation performance, the excellent high and low temperature resistance and corrosion resistance nature; Also require to have good sealing property, promptly quite harsh to the through performance of water-repellancy and water vapor.Again because the life cycle of solar module reaches 20-30 doubly usually, so the sealing effectiveness of sealer must satisfy this time requirement, even is higher than (being longer than) this time span.
The surface of the silicon single crystal of solar photovoltaic assembly or polycrystal silicon cell plate all is pasted with the thin film of silicon single crystal or polysilicon being implemented protection by matrix material being used for of processing; Therefore in a single day water vapor penetrates into sealer inside; Just can influence aforesaid film; And then the mildew phenomena in initiation silicon single crystal or the polysilicon interlayer, and then, because film itself is by used sealer corrosion or because sealer monomer occurs and do not separate out in solidification process; Thereby make film xanthochromia (yellowing) phenomenon occur; To solar cell wafer is that the work-ing life and the photoelectric transformation efficiency of aforesaid silicon single crystal or polysilicon exerts an influence, more particularly, the work-ing life that can shorten silicon chip with reduce photoelectric transformation efficiency.
At present, industry is all explored at the sealer of being devoted to solar photovoltaic assembly is used, and makes every effort to make the transmitance (g/m of water vapor 2D)≤1; And the phase is got sealer in solidification process and monomer all can not occur after solidifying and separate out phenomenon; Satisfy this two conditions because have only, yellowing appears in the film that just can avoid being attached on the silicon chip, and then ensures the work-ing life and the photoelectric transformation efficiency of silicon chip.Yet, in disclosed document, be not seen in the teachings that is able to use for reference, and do not hear the report that business success is arranged yet.For this reason, the applicant has passed through long exploration, has found the scheme of dealing with problems, and will under this background, produce by disclosed technology contents below.
Summary of the invention
Task of the present invention is to provide a kind of and can reduces water vapour permeability effectively and can not occur in solidification process and after solidifying that monomer is separated out and erosion resistance, weathering resistance and stability in storage are desirable and use and avoid occurring in silicon single crystal or the polysilicon interlayer mildew phenomena, ensures the work-ing life of silicon chip and the sealant for acrylic ester modified solar photovoltaic module of photoelectric transformation efficiency.
Task of the present invention also is to provide a kind of preparation method of sealant for acrylic ester modified solar photovoltaic module, and this method process step is few and preparation condition is not harsh and can ensure comprehensive embodiment of the technique effect of said sealer.
Task of the present invention is accomplished like this, a kind of sealant for acrylic ester modified solar photovoltaic module, and it is that raw material by following weight part ratio constitutes:
α, 90 parts of alpha, omega-dihydroxy polydimethyl siloxanes;
10~15 parts of propenoate;
0.5~0.8 part of catalyst A;
0.8~1.2 part of catalyst B;
20~30 parts of treated carbonatess;
25~60 parts of silicon powders;
4~6 parts of gas-phase silicas;
11~15 parts of linking agents;
2~3 parts of silane coupling agents;
5~8 parts in softening agent.
In a concrete embodiment of the present invention, described propenoate is any one or more than one the combination in methyl acrylate, ethyl propenoate, Bing Xisuandingzhi, Hydroxyethyl acrylate, ethyl acrylate, TEB 3K, Jia Jibingxisuanyizhi, NSC 20956 and the SY-Monomer G.
In another concrete embodiment of the present invention, described catalyst A is the mixture of tellurium and cadmium; And described catalyst B is dibutyl tin dilaurate, dibutyl tin acetate, dibutyl two stannous octoates or stannous octoate.
In another concrete embodiment of the present invention, described treated carbonates is the acid-treated treated carbonates of process resin.
In another concrete embodiment of the present invention, the particle diameter of described silicon powder is 8-18 μ m; Described gas-phase silica is that surface-area is 150-200cm 3The gas-phase silica that is untreated of/g; Described linking agent is methyl three isobutyl ketone oximino silanes or vinyl three isobutyl ketone oximino silanes.
Also have among the concrete embodiment of the present invention, described silane coupling agent is γ-[2,3-epoxy third oxygen] propyl trimethoxy silicane, γ-An Bingjisanyiyangjiguiwan, 1,2,5-(trimethoxy silicon propyl group) isocyanic ester.
more of the present invention and among concrete embodiment, described softening agent is methyl blocking and viscosity 25 ℃ the time are the YSR 3286 of 0.5~20Pa.s.
Another task of the present invention is accomplished like this, a kind of preparation method of sealant for acrylic ester modified solar photovoltaic module, and this method may further comprise the steps:
A) produce base-material, with α, 90 parts of alpha, omega-dihydroxy polydimethyl siloxanes, 10~15 parts of propenoate and catalyst A join in the vacuum kneader for 0.5~0.8 part mediates, and the vacuum tightness of control vacuum kneader, kneading temperature and kneading time, obtains base-material;
B) produce sealer, earlier with 100~106 parts of base-materials, 20~30 parts of treated carbonatess; 25~60 parts of silicon powders and gas-phase silica join in the whipping appts for 4~6 parts and stir; The stirring velocity of vacuum tightness, whipping temp, churning time and whipping appts when the control whipping appts stirs, again with 11~15 parts of linking agents, 2~3 parts of silane coupling agents; Catalyst B joins in the whipping appts and then stirring with 5~8 parts in softening agent for 0.8~1.2 part; Control and then time of stirring with so that stirring velocity, then go out the whipping appts packing, obtain sealant for acrylic ester modified solar photovoltaic module.
In of the present invention and then concrete embodiment, steps A) vacuum tightness described in is 0.08~0.095MPa, and described kneading temperature is 120-130 ℃, and the described kneading time is 120-150min, and described kneader is a vacuum kneader.
Of the present invention again more and among concrete embodiment, step B) vacuum tightness described in is 0.08~0.095MPa, and described whipping temp is 100-130 ℃, and described churning time is 180-210min, and described stirring velocity is 300-550n/min; Described and then the time that stir is 60-100min, and then the speed that stirs is 300-550n/min, and described whipping appts is high speed dispersion stirrer or planetary mixer.
Technical scheme provided by the invention can suppress seeing through of water vapor effectively, the transmitance (g/m of water vapor 2D)<1; Owing to adopted the propernoic acid ester modification, thereby can not produce monomer and separate out phenomenon in the solidification process with after solidifying; Weathering resistance and corrodibility are desirable, and immersion back draft intensity is at 1.85~1.95MPa, and thermal weight loss (%) 0.9~1.2 does not have be full of cracks and do not have efflorescence, solidify after 1 year not xanthochromia of outward appearance, storage time>=9 month.Preparing method's technology of recommending is terse, and is not harsh to processing requirement and equipment.
Embodiment
Through the description of applicant to embodiment; To make technique effect of the present invention more become bright and clear; But embodiment is not the restriction to the present invention program, any according to the present invention program done only be form but not the variation of essence all should be regarded as the protection domain that the present invention advocates.
In addition, the applicant should not be restricted listed inventories such as propernoic acid ester, catalyst A, catalyst B and linking agents in the above yet.
Embodiment 1:
A) produce base-material; By weight than or the umber that weighs with α; 90 parts of alpha, omega-dihydroxy polydimethyl siloxanes, 10 parts of TEB 3Ks and be that LGHC-A type tellurium cadmium mixed catalyst is that the defined catalyst A of the present invention joins in the vacuum kneader for 0.5 part and mediates preferably by Jiangsu Province, China Changshu Institute of Technology chemistry and the development of material engineering institute and the trade mark for sale; The vacuum degree control of vacuum kneader is that 0.085MPa, kneading temperature are controlled to be 120 ℃; The kneading time is controlled to be 120min, obtains 100.5 parts of base-materials;
B) produce sealer, earlier will be by steps A) 100.5 parts of base-materials obtaining, be that 20 parts of the treated carbonatess of XL-3 type, 40 parts of silicon powders and the surface-area that grain diameter is 8~18 μ m are 150~200cm through the resin s.t. and by the trade mark of power novel material ltd of Chinese Henan Province Henan section production and sales 3The untreated WHITE CARBON BLACK of/g is that 4 parts of the defined gas-phase silicas of the present invention join in whipping appts such as the high speed dispersion formula stirrer and stir; Vacuum degree control when stirrer stirs is 0.085MPa; Whipping temp is 120 ℃; Churning time is 180min, and stirring velocity is 350n/min, gets compound; After cooling; Again with linking agent be 12 parts of methyl three isobutyl ketone oximino silanes, silane coupling agent be 3 parts of γ-An Bingjisanyiyangjiguiwans, catalyst B be 1 part of acid dibutyl tin and softening agent be methyl blocking and 25 ℃ the time viscosity be that 7 parts of the YSR 3286s of 0.5~20Pa.s join whipping appts and join in the aforesaid high speed dispersion formula stirrer with described compound and then stir, and then the time of stirring be 60min, and then the speed that stirs is 300n/min; Then go out high speed dispersion formula stirrer packing, obtain sealant for acrylic ester modified solar photovoltaic module.
Embodiment 2:
A) produce base-material; By weight than or the umber that weighs with α; 90 parts of alpha, omega-dihydroxy polydimethyl siloxanes, methyl acrylate, ethyl propenoate, Bing Xisuandingzhi were by 4: 4: 5 proportionings; Amount to 13 parts be that LGHC-A type tellurium cadmium mixed catalyst is that the defined catalyst A of the present invention joins in the vacuum kneader for 0.7 part and mediates preferably by Jiangsu Province, China Changshu Institute of Technology chemistry and the development of material engineering institute and the trade mark for sale; The vacuum degree control of vacuum kneader is that 0.09MPa, kneading temperature are controlled to be 130 ℃, and the kneading time is controlled to be 150min, obtains 103.7 parts of base-materials;
B) produce sealer, earlier will be by steps A) 103.7 parts of base-materials obtaining, be that 30 parts of the treated carbonatess of XL-3 type, 60 parts of silicon powders and the surface-area that grain diameter is 8~18 μ m are 150~200cm through the resin s.t. and by the trade mark of power novel material ltd of Chinese Henan Province Henan section production and sales 3The untreated WHITE CARBON BLACK of/g is that 5 parts of the defined gas-phase silicas of the present invention join in whipping appts such as the high speed dispersion formula stirrer and stir; Vacuum degree control when stirrer stirs is 0.095MPa; Whipping temp is 110 ℃, and churning time is 200min, and stirring velocity is 450n/min; Get compound; After cooling, again with linking agent be 12 parts of vinyl three isobutyl ketone oximino silanes, silane coupling agent be γ-[2,3-epoxy third oxygen] 3 parts of propyl trimethoxy silicanes, catalyst B be 1 part of dibutyl tin acetate and softening agent be methyl blocking and 25 ℃ the time viscosity be that 8 parts of the YSR 3286s of 0.5~20Pa.s join whipping appts and join in the aforesaid high speed dispersion formula stirrer with described compound and then stir; And then the time of stirring is 80min; And then the speed that stirs is 400n/min, then goes out high speed dispersion formula stirrer packing, obtains sealant for acrylic ester modified solar photovoltaic module.
Embodiment 3:
A) produce base-material; By weight than or the umber that weighs with α; 90 parts of alpha, omega-dihydroxy polydimethyl siloxanes, Jia Jibingxisuanyizhi, NSC 20956, SY-Monomer G were by 1: 1: 1 proportioning; Amount to 12 parts be that LGHC-A type tellurium cadmium mixed catalyst is that the defined catalyst A of the present invention joins in the vacuum kneader for 0.6 part and mediates preferably by Jiangsu Province, China Changshu Institute of Technology chemistry and the development of material engineering institute and the trade mark for sale; The vacuum degree control of vacuum kneader is that 0.08MPa, kneading temperature are controlled to be 125 ℃, and the kneading time is controlled to be 145min, obtains 102.6 parts of base-materials;
B) produce sealer, earlier will be by steps A) 102.6 parts of base-materials obtaining, be that 25 parts of the treated carbonatess of XL-3 type, 45 parts of silicon powders and the surface-area that grain diameter is 8~18 μ m are 150~200cm through the resin s.t. and by the trade mark of power novel material ltd of Chinese Henan Province Henan section production and sales 3The untreated WHITE CARBON BLACK of/g is that 4 parts of the defined gas-phase silicas of the present invention join in whipping appts such as the high speed dispersion formula stirrer and stir; Vacuum degree control when stirrer stirs is 0.095MPa, and whipping temp is 125 ℃, and churning time is 210min; Stirring velocity is 400n/min; Getting compound, after cooling, is that 11 parts of methyl three isobutyl ketone oximino silanes, silane coupling agent are 1 with linking agent again; 2; 2.8 parts of isocyanic ester of 5-(trimethoxy silicon propyl group), catalyst B be 0.8 part of dibutyl two stannous octoate and softening agent be methyl blocking and 25 ℃ the time viscosity be that 6 parts of the YSR 3286s of 0.5~20Pa.s join whipping appts and join in the aforesaid high speed dispersion formula stirrer with described compound and then stir, and then the time of stirring be 90min, and then the speed that stirs is 350n/min; Then go out high speed dispersion formula stirrer packing, obtain sealant for acrylic ester modified solar photovoltaic module.
Embodiment 4:
A) produce base-material; By weight than or the umber that weighs with α; 90 parts of alpha, omega-dihydroxy polydimethyl siloxanes, Hydroxyethyl acrylate, ethyl acrylate were by 5: 6 proportionings; Amount to 11 parts be that LGHC-A type tellurium cadmium mixed catalyst is that the defined catalyst A of the present invention joins in the vacuum kneader for 0.8 part and mediates preferably by Jiangsu Province, China Changshu Institute of Technology chemistry and the development of material engineering institute and the trade mark for sale; The vacuum degree control of vacuum kneader is that 0.095MPa, kneading temperature are controlled to be 130 ℃, and the kneading time is controlled to be 140min, obtains 101.8 parts of base-materials;
B) produce sealer, earlier will be by steps A) 101.8 parts of base-materials obtaining, be that 26 parts of the treated carbonatess of XL-3 type, 35 parts of silicon powders and the surface-area that grain diameter is 8~18 μ m are 150~200cm through the resin s.t. and by the trade mark of power novel material ltd of Chinese Henan Province Henan section production and sales 3The untreated WHITE CARBON BLACK of/g is that 4.5 parts of the defined gas-phase silicas of the present invention join in whipping appts such as the high speed dispersion formula stirrer and stir; Vacuum degree control when stirrer stirs is 0.08MPa; Whipping temp is 115 ℃, and churning time is 190min, and stirring velocity is 500n/min; Get compound; After cooling, again with linking agent be 13 parts of vinyl three isobutyl ketone oximino silanes, silane coupling agent be γ-[2,3-epoxy third oxygen] 2.5 parts of propyl trimethoxy silicanes, catalyst B be 1.1 parts of stannous octoates and softening agent be methyl blocking and 25 ℃ the time viscosity be that 5 parts of the YSR 3286s of 0.5~20Pa.s join whipping appts and join in the aforesaid high speed dispersion formula stirrer with described compound and then stir; And then the time of stirring is 100min; And then the speed that stirs is 550n/min, then goes out high speed dispersion formula stirrer packing, obtains sealant for acrylic ester modified solar photovoltaic module.
Embodiment 5:
A) produce base-material; By weight than or the umber that weighs with α; 90 parts of alpha, omega-dihydroxy polydimethyl siloxanes, Hydroxyethyl acrylate, ethyl acrylate, TEB 3K, Jia Jibingxisuanyizhi were by 3: 4: 5: 3 proportionings; Amount to 15 parts be that LGHC-A type tellurium cadmium mixed catalyst is that the defined catalyst A of the present invention joins in the vacuum kneader for 0.7 part and mediates preferably by Jiangsu Province, China Changshu Institute of Technology chemistry and the development of material engineering institute and the trade mark for sale; The vacuum degree control of vacuum kneader is that 0.085MPa, kneading temperature are controlled to be 125 ℃, and the kneading time is controlled to be 130min, obtains 105.7 parts of base-materials;
B) produce sealer, earlier will be by steps A) 105.7 parts of base-materials obtaining, be that 28 parts of the treated carbonatess of XL-3 type, 25 parts of silicon powders and the surface-area that grain diameter is 8~18 μ m are 150~200cm through the resin s.t. and by the trade mark of power novel material ltd of Chinese Henan Province Henan section production and sales 3The untreated WHITE CARBON BLACK of/g is that 5 parts of the defined gas-phase silicas of the present invention join in whipping appts such as the high speed dispersion formula stirrer and stir; Vacuum degree control when stirrer stirs is 0.095MPa, and whipping temp is 130 ℃, and churning time is 195min; Stirring velocity is 550n/min; Getting compound, after cooling, is that 14 parts of methyl three isobutyl ketone oximino silanes, silane coupling agent are 1 with linking agent again; 2; 3 parts of isocyanic ester of 5-(trimethoxy silicon propyl group), catalyst B be 0.9 part of dibutyl tin acetate and softening agent be methyl blocking and 25 ℃ the time viscosity be that 6 parts of the YSR 3286s of 0.5~20Pa.s join whipping appts and join in the aforesaid high speed dispersion formula stirrer with described compound and then stir, and then the time of stirring be 75min, and then the speed that stirs is 500n/min; Then go out high speed dispersion formula stirrer packing, obtain sealant for acrylic ester modified solar photovoltaic module.
Comparative example 1:
With thermal silica 120 ℃ of drying and dewaterings 2 hours; With structure do
Figure GSA00000039696600071
The α of n=1200,100 parts of ω--dialkyl polydimethylsiloxanes, 30 parts of treated carbonatess, 40 parts of silicon powders add in the vacuum kneader, are 0.09MPa in 150 ℃ of temperature, vacuum tightness, dehydration blend 120 minutes, cooling obtains base-material.At room temperature, again with 1 part of gas-phase silica, 5 parts of methyl three isobutyl ketone oximino silanes, 5 parts of vinyl three isobutyl ketone oximino silanes; 0.5 part of γ-[2,3-epoxy third oxygen] 0.5 part of propyl trimethoxy silicane, γ-An Bingjisanyiyangjiguiwan, 1,2; 0.5 part of 5-(trimethoxy silicon propyl group) isocyanic ester, 1.2 parts of dibutyl tin dilaurates, caking ability is 10 parts of the YSR 3286s of the molecular end methyl of 1Pa.s in the time of 25 ℃; Add and be equipped with in the high speed dispersion stirrer or planetary mixer of base-material; In vacuum tightness 0.09Mpa, rotating speed 450rpm stirring reaction 120 minutes, the single-component silicone fluid sealant that obtains being used for solar module shows.
Comparative example 2:
With thermal silica 120 ℃ of drying and dewaterings 2 hours; With structure do
The α of n=100,100 parts of ω--dialkyl polydimethylsiloxanes, 40 parts of treated carbonatess, 30 parts of silicon powders add in the vacuum kneader, are 0.07MPa in 150 ℃ of temperature, vacuum tightness, dehydration blend 120 minutes, cooling obtains base-material.At room temperature, again with 3 parts of gas-phase silicas, 12 parts of methyl three isobutyl ketone oximino silanes, 5 parts of vinyl three isobutyl ketone oximino silanes; 3 parts of 0.5 part of γ-An Bingjisanjiayangjiguiwans, γ-An Bingjisanyiyangjiguiwan, 1,2,5 parts of 5-(trimethoxy silicon propyl group) isocyanic ester; 1 part of dibutyl tin dilaurate; Caking ability is 5 parts of the YSR 3286s of the molecular end methyl of 0.5Pa.s in the time of 25 ℃, adds and is equipped with in the high speed dispersion stirrer or planetary mixer of base-material, in vacuum tightness 0.09Mpa; Rotating speed 450rpm stirring reaction 120 minutes obtains being used for the single-component silicone fluid sealant of solar module.
Press CNS GB/T13477 test by the technical indicator of the resulting sealant for acrylic ester modified solar photovoltaic module of the foregoing description 1-5 like: sag, extrudability, surface drying time, shore hardness, bond failure area and thermal ageing; Tensile strength is pressed CNS GB/T528 sample preparation and test; Gentle ultraviolet ray of height and immersion treatment process are pressed CNS GB/T13477 test; The water vapor permeation rate is pressed the JC/T486 test; Anti-xanthochromia test is judged by the GB/T9395 test back and the sample appearance contrast that keeps sample.Above-mentioned all technical indicators are by shown in the following table.The result has shown the technique effect that obviously is superior to comparative example 1 and 2.
Figure GSA00000039696600081

Claims (9)

1. sealant for acrylic ester modified solar photovoltaic module is characterized in that it is that raw material by following weight part ratio constitutes:
Figure FSB00000849229200011
Described catalyst A is the mixture of tellurium and cadmium; And described catalyst B is dibutyl tin dilaurate, dibutyl tin acetate, dibutyl two stannous octoates or stannous octoate.
2. sealant for acrylic ester modified solar photovoltaic module according to claim 1 is characterized in that described propenoate is any one or more than one the combination in methyl acrylate, ethyl propenoate, Bing Xisuandingzhi, Hydroxyethyl acrylate, ethyl acrylate, TEB 3K, Jia Jibingxisuanyizhi, NSC 20956 and the SY-Monomer G.
3. sealant for acrylic ester modified solar photovoltaic module according to claim 1 is characterized in that described treated carbonates is the acid-treated treated carbonates of process resin.
4. sealant for acrylic ester modified solar photovoltaic module according to claim 1, the particle diameter that it is characterized in that described silicon powder are 8-18 μ m; Described gas-phase silica is that surface-area is 150-200cm 3The gas-phase silica that is untreated of/g; Described linking agent is methyl three isobutyl ketone oximino silanes or vinyl three isobutyl ketone oximino silanes.
5. sealant for acrylic ester modified solar photovoltaic module according to claim 1; It is characterized in that described silane coupling agent is γ-[2; 3-epoxy third oxygen] propyl trimethoxy silicane, γ-An Bingjisanyiyangjiguiwan, 1,2,5-(trimethoxy silicon propyl group) isocyanic ester.
6. sealant for acrylic ester modified solar photovoltaic module according to claim 1 is characterized in that described softening agent is methyl blocking and viscosity 25 ℃ the time are the YSR 3286 of 0.5~20Pa.s.
7. the preparation method of a sealant for acrylic ester modified solar photovoltaic module as claimed in claim 1 is characterized in that this method may further comprise the steps:
A) produce base-material, with α, 90 parts of alpha, omega-dihydroxy polydimethyl siloxanes, 10~15 parts of propenoate and catalyst A join in the vacuum kneader for 0.5~0.8 part mediates, and the vacuum tightness of control vacuum kneader, kneading temperature and kneading time, obtains base-material;
B) produce sealer, earlier with 100~106 parts of base-materials, 20~30 parts of treated carbonatess; 25~60 parts of silicon powders and gas-phase silica join in the whipping appts for 4~6 parts and stir; The stirring velocity of vacuum tightness, whipping temp, churning time and whipping appts when the control whipping appts stirs, again with 11~15 parts of linking agents, 2~3 parts of silane coupling agents; Catalyst B joins in the whipping appts and then stirring with 5~8 parts in softening agent for 0.8~1.2 part; Control and then time of stirring with so that stirring velocity, then go out the whipping appts packing, obtain sealant for acrylic ester modified solar photovoltaic module.
8. the preparation method of sealant for acrylic ester modified solar photovoltaic module according to claim 7; It is characterized in that steps A) described in vacuum tightness be 0.08~0.095MPa; Described kneading temperature is 120-130 ℃; The described kneading time is 120-150min, and described kneader is a vacuum kneader.
9. the preparation method of sealant for acrylic ester modified solar photovoltaic module according to claim 7; It is characterized in that step B) described in vacuum tightness be 0.08~0.095MPa; Described whipping temp is 100-130 ℃; Described churning time is 180-210min, and described stirring velocity is 300-550n/min; Described and then the time that stir is 60-100min, and then the speed that stirs is 300-550n/min, and described whipping appts is high speed dispersion stirrer or planetary mixer.
CN201010130220A 2010-03-19 2010-03-19 Sealant for acrylic ester modified solar photovoltaic module and preparation method thereof Active CN101792653B (en)

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