CN101792095A - Pilot-operated type endless rope winch for coal mines - Google Patents

Pilot-operated type endless rope winch for coal mines Download PDF

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Publication number
CN101792095A
CN101792095A CN201010145815A CN201010145815A CN101792095A CN 101792095 A CN101792095 A CN 101792095A CN 201010145815 A CN201010145815 A CN 201010145815A CN 201010145815 A CN201010145815 A CN 201010145815A CN 101792095 A CN101792095 A CN 101792095A
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China
Prior art keywords
winch
speed
planetary gear
pilot
brake
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Granted
Application number
CN201010145815A
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Chinese (zh)
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CN101792095B (en
Inventor
常颖
朱路群
林郁
王棣善
靳松
周永利
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LONGKOU COAL AND ELECTRICITY CO Ltd
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LONGKOU COAL AND ELECTRICITY CO Ltd
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Priority to CN 201010145815 priority Critical patent/CN101792095B/en
Publication of CN101792095A publication Critical patent/CN101792095A/en
Application granted granted Critical
Publication of CN101792095B publication Critical patent/CN101792095B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The invention relates to a pilot-operated type endless rope winch for coal mines, which belongs to the technical field of endless rope winch structures. The winch comprises a motor used for providing motive power for the winch; the motor is connected with an epicyclic gearing device in a transmission manner; the epicyclic gearing device is provided with a speed brake use for forming zero speed, low speed and high speed, and is connected with a reducer in a transmission manner; the reducer is connected with a friction wheel device in a transmission manner; and the friction wheel device adopts a single friction roller, is used for realizing that the winch leads ropes out in two way and has reliable and constant tensile force and driving force in the forward and reverse directions, and is provided with a safety valve which adopts a normally closed type elastic safety valve and a hydraulic brake. The invention has the advantages of reasonable structural design, high speed, high safety and strong stability.

Description

A kind of pilot-operated type endless rope winch for coal mines
Technical field
The present invention relates to a kind of pilot-operated type endless rope winch for coal mines, belong to the endless rope winch technical field of structures.
Background technology
At present, existing colliery mainly is divided into two kinds with the structure of endless rope winch, a kind of is to connect the dual-ratio reduction case by motor, directly carry out speed governing and speed change by drop-gear box, this kind mode is higher to the drop-gear box performance requriements, and fragile, promptly take up room and increase cost, complex operation needs to stop and carries out speed governing simultaneously, reduces the sharp labour intensity that increases of work efficiency; Another kind of for carrying out speed governing and speed change by motor connection planetary gear system, friction roll and motor are arranged vertically, this kind mode, it is bigger to take up room, and needs big section winch chamber, when carrying loaded vehicle and upward slope simultaneously, directly adopt the planetary wheel carrying, damage bigger planetary wheel.
Summary of the invention
The objective of the invention is to solve the weak point that above-mentioned prior art exists, a kind of reasonable in design, dependable performance, simple to operate, compact conformation, pilot-operated type endless rope winch for coal mines with low cost are provided.
The present invention is achieved through the following technical solutions:
A kind of pilot-operated type endless rope winch for coal mines, its special character is to comprise the motor 7 that is used for providing power to winch, motor 7 is connected with planetary gear apparatus 2, planetary gear apparatus 2 is provided with and is used to form zero-speed, at a slow speed with fast speed lock 3 at a slow speed soon, planetary gear apparatus 2 is connected with reductor 4, reductor 4 is connected with and adopts single friction roll, be used to realize the two-way rope stretching of winch and realize forward and reverse all the have reliable constant tensile force and the friction wheel 5 of propulsive effort, friction wheel 5 and brake wheel 8 coaxial direct-connected layouts are equipped with on the brake wheel 8 and adopt normally closed spring band-type brake, the safety brake 6 that hydraulic pressure declutches.The effect of safety brake 6 is normal and improper stopping brake and protections of realization system.
The output shaft of described motor 7 adopts invoice serration; Described winch bottom is equipped with base 1.
Described planetary gear apparatus 2 is for possessing the gearshift speed governing system of two grades of dynamic speed adjustment functions, and speed governing and the speed change of will shifting gears separately reaches the moment of torsion equilibrium.
The gearshift speed governing system comprises hydraulic control lock, Hydraulic Station, operating valve, pipeline, adopts fluid control; Lock 3 also adopts the hydraulic control damper brake at a slow speed soon, and is chain with the operation of motor 7, opens a sluice gate automatic band-type brake during parking automatically when realizing the motor operation.
Winch is according to motor, and--the friction wheel device carries out continuous spatial destribution to planetary gear apparatus--two stage speed change case of reductor--.Planet gearing system directly links to each other with the two stage speed change case input shaft of reductor 4, the two stage speed change case output shaft of friction wheel device 5, brake wheel 8 direct connection reductors 4.System is the linear vertically layout of a kind of representative type slender type, forward arranges along railway, has reduced the lateral dimension of equipment effectively, has reduced the space hold of tunnel or chamber.
A kind of pilot-operated type endless rope winch for coal mines of the present invention, reasonable in design has adopted planetary wheel speed governing and the design that general reductor separates, and makes the equilibrium of equipment operation moment of torsion, has improved the in-use performance of integral device, and the support equipment running is steadily.Arrange brake wheel and friction wheel, reductor along the lane of traffic on tunnel road, can adopt integrated design to reduce the space hold of winch along the two-way rope stretching of railway, actv. have reduced the size of winch chamber, even the special hoist chamber can be set, easy for installation, save the space, fixed sturcture is flexibly adopted in design, easy accessibility, comformability is strong, and purposes is wide, can wide range of services in colliery scene.
Description of drawings
Fig. 1: the structural representation of a kind of pilot-operated type endless rope winch for coal mines of the present invention;
The plan structure scheme drawing of Fig. 2: Fig. 1.
Among the figure: 1, base, 2, planetary gear apparatus, 3, lock at a slow speed soon, 4, reductor, 5, the friction wheel device, 6, safety brake, 7, motor, 8, brake wheel, 9, steel rope
The specific embodiment
Provide the specific embodiment of the present invention below with reference to accompanying drawing, be used for formation of the present invention is described further.
Embodiment 1
A kind of pilot-operated type endless rope winch for coal mines of present embodiment is 1-2 with reference to the accompanying drawings, comprise the motor 7 that is used for providing power to winch, motor 7 is connected with planetary gear apparatus 2, planetary gear apparatus 2 is provided with and is used to form zero-speed, at a slow speed with fast speed lock 3 at a slow speed soon, planetary gear apparatus 2 is connected with reductor 4, reductor 4 is connected with and adopts single friction roll, be used to realize the two-way rope stretching of winch and realize forward and reverse all the have reliable constant tensile force and the friction wheel 5 of propulsive effort, friction wheel 5 and brake wheel 8 coaxial direct-connected layouts are equipped with on the brake wheel 8 and adopt normally closed spring band-type brake, the safety brake 6 that hydraulic pressure declutches.The effect of safety brake 6 is normal and improper stopping brake and protections of realization system.The output shaft of described motor 7 adopts invoice serration; Described winch bottom is equipped with base 1.
Principle of work:
Winch provides power by motor 7, adopt the gear and reductor 4 transmissions of secondary planetary gear device 2, under the adjusting of fast lock 3 at a slow speed, make 5 rotations of endless rope winch friction wheel, make between steel rope 9 and the friction wheel 5 and produce friction force, steel rope 9 is realized forward and reverse pulling, and reaches the purpose that transmits weight.
Winch has adopted the transmission of secondary planet train cooperative mechanical reductor, motor 7 output shafts adopt invoice serration, direct connection constant-mesh planetary gear apparatus 2, by a duplex internally toothed annulus in the planetary gear apparatus 2, gear for two stage planetary gear train is installed in the circle, by two covers soon at a slow speed on lock (block brake) 3 and the planetary gear apparatus 2 friction wheel clutch mode carry out speed change, wherein a cover friction wheel passes through splined with first order planetary wheel carrier, another set of friction wheel links by two flat keys and duplex internally toothed annulus.When the electrical motor starting under no load, two soon at a slow speed lock (block brake) 3 all open, constant-mesh planetary gear apparatus 2 idle running, thus friction wheel 5 does not change.During equipment work, under the corresponding adjusting of fast lock 3 at a slow speed, form at a slow speed and move with quick two speed, thereby be transferred to reductor 4, finally be transferred to brake wheel 8, friction wheel 5, winch adopts when underloading fast, adopt at a slow speed during heavy duty, and, realize online dynamic speed adjustment, thereby improved work efficiency soon, need not stop during conversion at a slow speed.
Winch structurally adopts parabola friction wheel 5, can realize the two-way rope stretching of winch, and adopts single friction roll, realizes forward and reverse all have reliable constant tensile force and propulsive effort, no skidding.Sure brake and friction wheel 5 one adopt normally closed spring band-type brake, and hydraulic pressure declutches, but equipment send electricity by the Hydraulic Station feed flow all hydraulic pressure declutch, the device powers down brake spring carries out band-type brake, whole process is stable gently, realizes the reliable of work, has also well avoided the phenomenon that slides down.
Two grades of dynamic speed adjustment functions that adopt planetary gear apparatus 2 to possess, speed governing and the speed change of will shifting gears separately reaches the moment of torsion equilibrium, improved the in-use performance of integral device greatly, and the support equipment running steadily improves service life of equipment and work efficiency.System can utilize the planet speed governing system to realize dynamic smoothing gearshift speed governing in the winch operational process, does not need special the parking to shift gears, and has guaranteed the continuity of producing.
The gearshift speed governing system comprises hydraulic control lock, Hydraulic Station, operating valve, pipeline, adopts fluid control, makes operating personal keep certain distance with winch, has improved safety, and convenient on-the-spot facility location.Lock 3 also adopts the hydraulic control damper brake at a slow speed soon, and is chain with the operation of motor 7, opens a sluice gate automatic band-type brake during parking automatically when realizing the motor operation.
Winch is according to motor, and--the friction wheel device carries out continuous spatial destribution to planetary gear apparatus--two stage speed change case of reductor--.Planet gearing system directly links to each other with the two stage speed change case input shaft of reductor 4, the two stage speed change case output shaft of friction wheel device 5, brake wheel 8 direct connection reductors 4.System is the linear vertically layout of a kind of representative type slender type, forward arranges along railway, has reduced the lateral dimension of equipment effectively, has reduced the space hold of tunnel or chamber.
A kind of pilot-operated type endless rope winch for coal mines of present embodiment, adopt two grades of speed governing of planet and drop-gear box speed change, novel pilot-operated type endless rope winch for coal mines with the tunnel is arranged in the same way can adopt integrated design to take with the horizontal space that reduces winch along the two-way rope stretching of railway, reduced the size of winch chamber effectively, even the special hoist chamber can be set, and easy for installation, save the space, safe, stability is strong.

Claims (4)

1. pilot-operated type endless rope winch for coal mines, it is characterized in that comprising the motor (7) that is used for providing power to winch, motor (7) is connected with planetary gear apparatus (2), planetary gear apparatus (2) is provided with and is used to form zero-speed, at a slow speed with fast speed lock (3) at a slow speed soon, planetary gear apparatus (2) is connected with reductor (4), reductor (4) is connected with and adopts single friction roll, be used to realize the two-way rope stretching of winch and realize forward and reverse all the have reliable constant tensile force and the friction wheel device (5) of propulsive effort, friction wheel device (5) and the coaxial direct-connected layout of brake wheel (8) are equipped with on the brake wheel (8) and adopt normally closed spring band-type brake, the safety brake that hydraulic pressure declutches (6).
2. according to the described a kind of pilot-operated type endless rope winch for coal mines of claim 1, it is characterized in that described planetary gear apparatus (2) adopts the gearshift speed governing system that possesses two grades of dynamic speed adjustment functions, speed governing and the speed change of will shifting gears separately.
3. according to the described a kind of pilot-operated type endless rope winch for coal mines of claim 2, the speed governing system that it is characterized in that shifting gears comprises hydraulic control lock, Hydraulic Station, operating valve, pipeline, adopt fluid control, lock (3) adopts the hydraulic control lock at a slow speed soon, and is chain with the operation of motor (7).
4. according to the described a kind of pilot-operated type endless rope winch for coal mines of claim 1, it is characterized in that according to motor--the friction wheel device carries out continuous spatial destribution to planetary gear apparatus--two stage speed change case of reductor--, planetary gear apparatus directly links to each other the two stage speed change case output shaft of friction wheel device (5), brake wheel (8) direct connection reductor (4) with the two stage speed change case input shaft of reductor (4).
CN 201010145815 2010-04-10 2010-04-10 Pilot-operated type endless rope winch for coal mines Expired - Fee Related CN101792095B (en)

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Application Number Priority Date Filing Date Title
CN 201010145815 CN101792095B (en) 2010-04-10 2010-04-10 Pilot-operated type endless rope winch for coal mines

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CN101792095A true CN101792095A (en) 2010-08-04
CN101792095B CN101792095B (en) 2013-03-27

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102381647A (en) * 2011-08-12 2012-03-21 安徽省新东方矿业机电有限公司 Electrodeless rope winch with electromagnetic speed-regulating motor
CN102602836A (en) * 2012-03-02 2012-07-25 安徽省宿州市龙华机械制造有限公司 Double-speed transportation winch
CN102674181A (en) * 2012-05-21 2012-09-19 安徽省宿州市龙华机械制造有限公司 Regulating mechanism for endless rope regulating mechanical winch
CN103754784A (en) * 2013-12-11 2014-04-30 中国煤炭科工集团太原研究院有限公司 Movable supported traction winch
CN105921941A (en) * 2016-05-27 2016-09-07 张建 Assembling process of prop-pulling hoist

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2033395U (en) * 1988-01-04 1989-03-01 江西省煤矿机械厂 Explosion-proof type winch with mechanical governor
CN2034965U (en) * 1988-05-11 1989-03-29 唐君源 Speed-changeable winch with friction clutch and planetary transmission
CN2392756Y (en) * 1999-08-24 2000-08-23 兖州矿业(集团)有限责任公司常州科学技术开发研究所 Endless-rope winch
CN2716233Y (en) * 2004-08-24 2005-08-10 彭建新 Safety stepless speed regulation winch for mining
CN101249930A (en) * 2008-03-02 2008-08-27 唐志明 Hydraulically-controlled planetary transmission device driven winch
CN101585492A (en) * 2009-06-19 2009-11-25 李耀卿 Speed-adjusting start multi-speed winch
CN201678385U (en) * 2010-04-10 2010-12-22 龙口煤电有限公司 Hydraulic control endless rope winch for coal mines

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2033395U (en) * 1988-01-04 1989-03-01 江西省煤矿机械厂 Explosion-proof type winch with mechanical governor
CN2034965U (en) * 1988-05-11 1989-03-29 唐君源 Speed-changeable winch with friction clutch and planetary transmission
CN2392756Y (en) * 1999-08-24 2000-08-23 兖州矿业(集团)有限责任公司常州科学技术开发研究所 Endless-rope winch
CN2716233Y (en) * 2004-08-24 2005-08-10 彭建新 Safety stepless speed regulation winch for mining
CN101249930A (en) * 2008-03-02 2008-08-27 唐志明 Hydraulically-controlled planetary transmission device driven winch
CN101585492A (en) * 2009-06-19 2009-11-25 李耀卿 Speed-adjusting start multi-speed winch
CN201678385U (en) * 2010-04-10 2010-12-22 龙口煤电有限公司 Hydraulic control endless rope winch for coal mines

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102381647A (en) * 2011-08-12 2012-03-21 安徽省新东方矿业机电有限公司 Electrodeless rope winch with electromagnetic speed-regulating motor
CN102602836A (en) * 2012-03-02 2012-07-25 安徽省宿州市龙华机械制造有限公司 Double-speed transportation winch
CN102674181A (en) * 2012-05-21 2012-09-19 安徽省宿州市龙华机械制造有限公司 Regulating mechanism for endless rope regulating mechanical winch
CN102674181B (en) * 2012-05-21 2015-11-18 安徽省宿州市龙华机械制造有限公司 A kind of continuous rope speed-regulating mechanical winch regulating mechanism
CN103754784A (en) * 2013-12-11 2014-04-30 中国煤炭科工集团太原研究院有限公司 Movable supported traction winch
CN103754784B (en) * 2013-12-11 2016-05-11 中国煤炭科工集团太原研究院有限公司 Movably prop up stationary pulling winch
CN105921941A (en) * 2016-05-27 2016-09-07 张建 Assembling process of prop-pulling hoist
CN105921941B (en) * 2016-05-27 2017-11-07 张建 A kind of assembly technology of drawing hoist

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