CN101787613B - Support auxiliary assembly of large-disk knitting machine and manufacturing process - Google Patents
Support auxiliary assembly of large-disk knitting machine and manufacturing process Download PDFInfo
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- CN101787613B CN101787613B CN2010101434457A CN201010143445A CN101787613B CN 101787613 B CN101787613 B CN 101787613B CN 2010101434457 A CN2010101434457 A CN 2010101434457A CN 201010143445 A CN201010143445 A CN 201010143445A CN 101787613 B CN101787613 B CN 101787613B
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- Prior art keywords
- knitting machine
- auxiliary assembly
- containment vessel
- support auxiliary
- protection network
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- 238000009940 knitting Methods 0.000 title claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 229920003023 plastic Polymers 0.000 claims abstract description 29
- 239000004033 plastic Substances 0.000 claims abstract description 29
- 239000000463 material Substances 0.000 claims description 28
- 239000000047 product Substances 0.000 claims description 22
- 239000012948 isocyanate Substances 0.000 claims description 12
- 150000002513 isocyanates Chemical class 0.000 claims description 12
- 229920002635 polyurethane Polymers 0.000 claims description 12
- 239000004814 polyurethane Substances 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 11
- 229920003225 polyurethane elastomer Polymers 0.000 claims description 11
- 238000002347 injection Methods 0.000 claims description 10
- 239000007924 injection Substances 0.000 claims description 10
- 238000000465 moulding Methods 0.000 claims description 10
- 239000002994 raw material Substances 0.000 claims description 7
- 230000015572 biosynthetic process Effects 0.000 claims description 6
- 150000002148 esters Chemical class 0.000 claims description 6
- 238000003786 synthesis reaction Methods 0.000 claims description 6
- 239000012467 final product Substances 0.000 claims description 5
- 238000001746 injection moulding Methods 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 5
- 239000003795 chemical substances by application Substances 0.000 claims description 4
- 238000001802 infusion Methods 0.000 claims description 4
- 230000007246 mechanism Effects 0.000 claims description 4
- 238000005498 polishing Methods 0.000 claims description 4
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 12
- 229910000831 Steel Inorganic materials 0.000 abstract description 9
- 239000010959 steel Substances 0.000 abstract description 9
- 229910052742 iron Inorganic materials 0.000 abstract description 6
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 230000001681 protective effect Effects 0.000 abstract 8
- 239000000126 substance Substances 0.000 description 5
- 239000003973 paint Substances 0.000 description 4
- 238000003466 welding Methods 0.000 description 3
- 230000003796 beauty Effects 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
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- 239000011347 resin Substances 0.000 description 1
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- 230000003068 static effect Effects 0.000 description 1
- 230000000153 supplemental effect Effects 0.000 description 1
- 230000009967 tasteless effect Effects 0.000 description 1
Images
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- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses a support auxiliary assembly of a large-disk knitting machine and a manufacturing process. The assembly comprises a main supporting leg, auxiliary supporting legs and protective screens arranged between adjacent supporting legs; protective shells are arranged outside various supporting legs; the protective screen between two supporting legs is integrated by plastic for one step; various protective shells are injected by plastic for one step; and the protective screens and the protective shells on two sides of the protective screens are connected into a whole to form a support protective annular assembly of the knitting machine. Various components are made of plastic instead of steel and iron, injected and molded for one step and can be produced in batch; and the invention improves the production efficiency and has the advantages of environmental protection, cost conservation and the like.
Description
Technical field
The present invention discloses a kind of support auxiliary assembly of large-disk knitting machine and manufacturing technique, belongs to circular disc knitting machine support component manufacturing technology field.
Background technology
The support component of large-disk knitting machine comprises three legs (a main pin and two secondary pin); three legs are arranged at the circumference of loom disk; be provided with protection network between adjacent leg; the common safety of forming a ring-type is protected figure; the all sides of above-mentioned main pin and secondary pin have containment vessel; the drive motors of knitting machine has motor casing outward, and above-mentioned motor casing is fixed therein on the leg, for entire equipment provides power.Present protection network, the containment vessel of major and minor pin and motor casing and last dish top cover generally are to be welded with steel casting, have following deficiency in actual the use:
1, owing to be the iron and steel welding, when casting finished product, will polish pad (the special processing) earlier or add flat (the special processing) back increases human cost and time according to customer requirement colouring (different clients has the requirement of different paint colors);
2, existing large-disk knitting machine has collision phenomenon in transportation, has destroyed the chromatograph on protection network and containment vessel surface like this, also needs manufacturer to repair to the doorstep in case above-mentioned phenomenon occurs;
3, the support auxiliary member of large-disk knitting machine is owing to be to be welded, and the post-processed of weld seam is necessary operation, but still occurs scratching phenomenon unavoidably when transportation, and manufacturer also needs again type to handle, promptly time-consuming effort again;
4, the support accessory of existing large-disk knitting machine generally is that ferrous materials processes, and iron and steel has the big characteristics of weight, and the transportation carrying is inconvenient, and the processing cost height;
5, the top layer of the supporting accessory paint of also will painting, paint belongs to chemical materials, and production and the easy contaminated environment of use do not reach environment protecting.
Summary of the invention
At the deficiencies in the prior art, the invention provides a kind of rational in infrastructure, safe and reliable and lightweight support auxiliary assembly of large-disk knitting machine, the manufacturing technique of above-mentioned accessory part is provided simultaneously.
For achieving the above object, the present invention is achieved by the following technical solutions:
A kind of support auxiliary assembly of large-disk knitting machine; comprise main leg and secondary leg and be arranged at the protection network of adjacent leg; the outside of each leg is provided with containment vessel; protection network between two legs is disposable injection molded by plastics; each containment vessel is disposable injection molded by plastics, and the containment vessel of protection network and its both sides connects as one the supporting protection loop component of forming knitting machine.
Further, described protection network both sides are provided with the connector that combines with containment vessel, and the avris of containment vessel is provided with the connecting hole that cooperates with connector.
Further, the containment vessel injection moulding disposal molding of a described protection network and a side, other side of protection network is provided with connector and is connected with the containment vessel of another group.
Further, described protection network is made up of framework and the fender rod that is connected in the framework, and frame roof opening convergent.
Further, be connected with motor on described main leg or the secondary leg, motor is covered with motor casing, and this motor casing is by the plastics disposal molding.
Further, described support auxiliary assembly of large-disk knitting machine top is three upward dish legs, and above-mentioned three legs are provided with a top cover, and this top cover is by the plastics disposal molding, is assembled into one with above-mentioned each assembly then, reaches purpose easy to assembly.
Further, described plastics are polyurethane elastomer combined material, are made up of following composition
A：POLYURE?THANE?SYSTEM 56％；B：ISOCYANATE 43.5％；
C: color 0.5%, wherein above-mentioned POLYURE THANE SYSTEM is meant the polyurethane synthesis material, ISOCYANATE is isocyanates (ester), three kinds of components of A, B and C are all directly bought on market in the above-mentioned polyurethane elastomer combined material, buy producer to be: 1. beauty's chemical industry (Huizhou) Co., Ltd or 2. Hangzhou Yi Lian chemical industry Co., Ltds.
A kind of manufacturing technique of support auxiliary assembly of large-disk knitting machine comprises the steps:
1), Mold Making, make upper and lower mould according to components modeling with 1: 1 ratio; And at the mold cavity coating release agent, it is to be produced to adjust clip;
2), the modulation polyurethane elastomer combined material, add 0.5% color by 56%POLYURE THANE SYSTEM, 43.5%ISOCYANATE, join in the filling mechanism;
3), injection mo(u)lding, adjust bottler placer and infusion time according to product weight, inject raw material to mould and get final product, die sinking in 15 minutes taking-up product;
4), post-processed: product surface will be a finished product after finishing through repairing or polishing.
Going up of support member of the present invention coiled, and its top cover is by the plastics disposal molding, is assembled into one with above-mentioned each assembly then, reaches purpose easy to assembly.
The present invention has following beneficial effect:
1, the protection network of large-disk knitting machine and containment vessel making finished product is a single injection-molded, can produce the production efficiency of raising in batches, with iron and steel welding and later stage operation, reduces operation, has reduced processing cost;
2, because the present invention is the injection moulding body, can make its profile changeable, versatile and flexible according to customer requirement;
3, plastics material of the present invention practicality is light, and can satisfy the production demand again can be time saving and energy saving in transportation and when carrying, because plastic material is withstand voltage, flexible indeformable, in transportation with move Shi Buhui and produce phenomenons such as collision cleft scuffing;
4, protection network of the present invention and containment vessel, its surface color and polish be and plastic material melt into one, is not easy to fade, and can not pollute atmosphere, reaches the effect of environmental protection;
5, the present invention substitutes iron and steel with plastics, and steel cost is higher, and at the bottom of the plastic material cost, can greatly reduce the cost of material.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is a protection network schematic diagram of the present invention;
Fig. 3 is protection network of the present invention and containment vessel one schematic diagram.
The specific embodiment
The invention will be further described below in conjunction with accompanying drawing:
Embodiment 1: structure as shown in Figure 1; a kind of support auxiliary assembly of large-disk knitting machine; comprise main leg and secondary leg and be arranged at the protection network 1 of adjacent leg; the outside of each leg is provided with containment vessel 2; protection network between two legs is disposable injection molded by plastics; each containment vessel is disposable injection molded by plastics, and the containment vessel 2 of protection network 1 and its both sides connects as one the supporting protection loop component of forming knitting machine.The utility model support member top is three upward dish legs 4, and above-mentioned three legs are provided with a top cover 5, and top cover 5 is by the plastics disposal molding, is assembled into one with above-mentioned each assembly then, reaches purpose easy to assembly.
As Fig. 2, protection network 1 both sides respectively are provided with the connector that combines with containment vessel 2, and above-mentioned connector is an inserting column 101,102, and the avris of containment vessel 2 is provided with the jack that is connected with the connector cooperation.Protection network 1 is made up of framework and the fender rod that is connected in the framework, and frame roof opening convergent.Be connected with motor on described main leg or the secondary leg, motor is covered with motor casing 3, and this motor casing is to use the plastics disposal molding.
The used plastics of the protection network of assembly of the present invention and leg containment vessel and motor casing and top cover are polyurethane elastomer combined material, form A:POLYURE THANE SYSTEM 56% by following composition; B:ISOCYANATE43.5%; C: color 0.5%, wherein above-mentioned POLYURE THANE SYSTEM is meant the polyurethane synthesis material, ISOCYANATE is isocyanates (ester), A, B and C component are all directly bought on market in the above-mentioned polyurethane combined material, buy producer to be: beauty's chemical industry (Huizhou) Co., Ltd or Hangzhou Yi Lian chemical industry Co., Ltd.
A kind of manufacturing technique of support auxiliary assembly of large-disk knitting machine comprises the steps:
1), Mold Making, make upper and lower mould according to components modeling with 1: 1 ratio; And at the mold cavity coating release agent, it is to be produced to adjust clip;
2), the modulation polyurethane elastomer combined material, add 0.5% color by 56%POLYURE THANE SYSTEM, 43.5%ISOCYANATE, join in the filling mechanism;
3), injection mo(u)lding, adjust bottler placer and infusion time according to product weight, inject raw material to mould and get final product, die sinking in 15 minutes taking-up product;
4), post-processed: product surface will be a finished product after finishing through repairing or polishing.
Support auxiliary assembly intensity height of the present invention bears greatly, long service life (having added age resister) has light smooth, attractive in appearance, indeformable, good integrity, no seam, no solder joint (comparing) with the raw material welding, nonpoisonous and tasteless, acid and alkali-resistance (with former paint), without putrefaction is difficult for by bacterial reproduction, easy cleaning, detoxicating.And the plastics that the present invention uses are not combustion-supporting, no static, and no-spark, explosion-proof, cold-resistantly do not split, the recovery value height, cost is lower than iron and steel, can replace all present steel products fully.
Embodiment 2: consult Fig. 1 and Fig. 3; as a kind of improvement, whole supplemental support assembly divides three groups, and each is made up of a protection network 1 and a containment vessel 2; the containment vessel 2 injection moulding disposal moldings of a protection network 1 and a side, other side of protection network is provided with connector and is connected with the containment vessel of another group.Other repeat no more with embodiment 1.
The protection network of assembly of the present invention and leg containment vessel and the used plastics of motor casing are that elastomer environmental protection plastic material can be prepared according to the product requirement raw material again, and the present invention selects a kind of polyurethane elastomer combined material for use, and concrete manufacturing technique is as follows:
Resin die is made: 1, and it is cured that product surface is coated with one deck, makes upper and lower mould (1: 1 mould) according to product-forming.
2, be coated with one deck releasing agent making good mould, it is to be produced to adjust clip.
Production procedure: 1, the AB of modulation material is added color, add in the filling mechanism (raw material adds color as requested).
2, according to product weight, adjust bottler placer, infusion time.
3, get final product with the mould injection raw material of bottler placer to opposition.
Die sinking in 4,15 minutes is taken out product and is got final product.
5, according to the product quality requirement, product is repaired or polishing.
6, product is finished (injection moulding production procedure).
Material: the following batching of polyurethane elastomer combined material is as the criterion:
A：POLYURE?THANE?SYSTEM 56％
B：ISOCYANATE 43.5％
C: color 0.5%.
The above record only for utilizing the embodiment of this origination techniques content, anyly is familiar with modification, the variation that this skill person uses this creation to do, and all belongs to the claim of this creation opinion, and is not limited to those disclosed embodiments.
Claims (7)
1. support auxiliary assembly of large-disk knitting machine, comprise main leg and secondary leg and be arranged at the protection network of adjacent leg, the outside of each leg is provided with containment vessel, protection network between two legs is disposable injection molded by plastics, each containment vessel is disposable injection molded by plastics, and the containment vessel of protection network and its both sides connects as one the supporting protection loop component of forming knitting machine, described plastics are polyurethane elastomer combined material, form A by following composition: polyurethane synthesis material 56%; B: isocyanates/ester 43.5%; C: color 0.5%.
2. support auxiliary assembly of large-disk knitting machine according to claim 1 is characterized in that: described protection network both sides are provided with the connector that combines with containment vessel, and the avris of containment vessel is provided with the connecting hole that cooperates with connector.
3. support auxiliary assembly of large-disk knitting machine according to claim 1 is characterized in that: the containment vessel injection moulding disposal molding of a described protection network and a side, other side of protection network is provided with connector and is connected with the containment vessel of another group.
4. support auxiliary assembly of large-disk knitting machine according to claim 1 is characterized in that: described protection network is made up of framework and the fender rod that is connected in the framework, and frame roof opening convergent.
5. support auxiliary assembly of large-disk knitting machine according to claim 1, it is characterized in that: be connected with motor on described main leg or the secondary leg, motor is covered with motor casing, this motor casing is by the plastics disposal molding, described plastics are polyurethane elastomer combined material, form A by following composition: polyurethane synthesis material 56%; B: isocyanates/ester 43.5%; C: color 0.5%.
6. support auxiliary assembly of large-disk knitting machine according to claim 1, it is characterized in that: described support auxiliary assembly of large-disk knitting machine top is three and goes up the dish leg, above-mentioned three legs are provided with a top cover, this top cover is by the plastics disposal molding, described plastics are polyurethane elastomer combined material, form A by following composition: polyurethane synthesis material 56%; B: isocyanates/ester 43.5%; C: color 0.5%.
7. according to the manufacturing technique of each described support auxiliary assembly of large-disk knitting machine of claim 1 to 6, it is characterized in that comprising the steps:
1), Mold Making, make upper and lower mould according to components modeling with 1: 1 ratio; And at the mold cavity coating release agent, it is to be produced to adjust clip;
2), the modulation polyurethane elastomer combined material, add 0.5% color by 56% polyurethane synthesis material, 43.5% isocyanates/ester, join in the filling mechanism;
3), injection mo(u)lding, adjust bottler placer and infusion time according to product weight, inject raw material to mould and get final product, die sinking in 15 minutes taking-up product;
4), post-processed: product surface will get product after finishing through repairing or polishing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101434457A CN101787613B (en) | 2010-03-03 | 2010-03-03 | Support auxiliary assembly of large-disk knitting machine and manufacturing process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101434457A CN101787613B (en) | 2010-03-03 | 2010-03-03 | Support auxiliary assembly of large-disk knitting machine and manufacturing process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101787613A CN101787613A (en) | 2010-07-28 |
| CN101787613B true CN101787613B (en) | 2011-12-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010101434457A Expired - Fee Related CN101787613B (en) | 2010-03-03 | 2010-03-03 | Support auxiliary assembly of large-disk knitting machine and manufacturing process |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4765155A (en) * | 1987-07-27 | 1988-08-23 | Monarch Knitting Machinery Corporation | Circular knitting machine with cloth take up safety gate |
| CN2136252Y (en) * | 1992-08-03 | 1993-06-16 | 盘锦市塑料二厂 | Monoblock cylindric plastic sliver can |
| CN1475618A (en) * | 2002-04-22 | 2004-02-18 | SIPRAר����չ�����ɷ�����˾ | Round type knitting machine and protective device suitable for same |
| CN1572943A (en) * | 2003-06-10 | 2005-02-02 | Sipra专利发展合作股份有限公司 | Circular knitting machine with a working platform and construction kit for making same |
| CN201250324Y (en) * | 2008-07-16 | 2009-06-03 | 施海滨 | Circular knitting machine stander |
| CN201614456U (en) * | 2010-03-03 | 2010-10-27 | 晋江市科立针织机械有限公司 | Supporting auxiliary assembly of large-disc knitting machine |
-
2010
- 2010-03-03 CN CN2010101434457A patent/CN101787613B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4765155A (en) * | 1987-07-27 | 1988-08-23 | Monarch Knitting Machinery Corporation | Circular knitting machine with cloth take up safety gate |
| CN2136252Y (en) * | 1992-08-03 | 1993-06-16 | 盘锦市塑料二厂 | Monoblock cylindric plastic sliver can |
| CN1475618A (en) * | 2002-04-22 | 2004-02-18 | SIPRAר����չ�����ɷ�����˾ | Round type knitting machine and protective device suitable for same |
| CN1572943A (en) * | 2003-06-10 | 2005-02-02 | Sipra专利发展合作股份有限公司 | Circular knitting machine with a working platform and construction kit for making same |
| CN201250324Y (en) * | 2008-07-16 | 2009-06-03 | 施海滨 | Circular knitting machine stander |
| CN201614456U (en) * | 2010-03-03 | 2010-10-27 | 晋江市科立针织机械有限公司 | Supporting auxiliary assembly of large-disc knitting machine |
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| Publication number | Publication date |
|---|---|
| CN101787613A (en) | 2010-07-28 |
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Owner name: FUJIAN TAIFAN INDUSTRY CO., LTD. Free format text: FORMER OWNER: JINJIANG KELI TEXTILE MACHINERY CO., LTD. Effective date: 20120419 |
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Effective date of registration: 20120419 Address after: 362700 Fujian province Shishi City High Tech Park Patentee after: Fujian Taifan Industries Co.,Ltd. Address before: Linkou Lingyuan Street Office of Jinjiang city of Fujian Province in 362000 Patentee before: Jinjiang Keli Knitting Machinery Co., Ltd. |
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Application publication date: 20100728 Assignee: Fujian Changting Taifan Machinery Co., Ltd. Assignor: Fujian Taifan Industries Co.,Ltd. Contract record no.: 2012350000191 Denomination of invention: Support auxiliary assembly of large-disk knitting machine and manufacturing process Granted publication date: 20111221 License type: Exclusive License Record date: 20121225 |
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