CN101786585B - Crane supporting device for field installation of boiler - Google Patents
Crane supporting device for field installation of boiler Download PDFInfo
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- CN101786585B CN101786585B CN 201010131709 CN201010131709A CN101786585B CN 101786585 B CN101786585 B CN 101786585B CN 201010131709 CN201010131709 CN 201010131709 CN 201010131709 A CN201010131709 A CN 201010131709A CN 101786585 B CN101786585 B CN 101786585B
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Abstract
本发明公开一种锅炉现场安装的吊车支撑装置,本发明利用锅炉支架上的两根上横梁,使得一套支撑装置可以安装不同型号的锅炉;吊车滑杆内的滑车结构以及安装时前后支撑架前高后低结构,使搬运更加轻松,单人即可完成;三角架侧挡板设计使得安装简单,垂直延长杆与横向延长杆及可调节底脚的设计使三角架能够承受更大的力。同时本发明所用的主材为市场上常见的冷拉钢管,加工简单,本装置的使用提高了锅炉安装的效率,降低了锅炉安装的难度,减少了安装所需的人工,避免了使用人工或非专用吊具搬运换热器带来的意外风险。
The invention discloses a crane support device installed on site for a boiler. The invention uses two upper beams on the boiler support so that a set of support devices can be installed with different types of boilers; The high-rear low structure makes the transportation easier and can be completed by one person; the design of the side baffle of the tripod makes installation simple, and the design of the vertical extension rod, horizontal extension rod and adjustable feet enables the tripod to withstand greater force. At the same time, the main material used in the present invention is a common cold-drawn steel pipe on the market, and the processing is simple. The use of this device improves the efficiency of boiler installation, reduces the difficulty of boiler installation, reduces the labor required for installation, and avoids the use of labor or Unexpected risks brought by handling heat exchangers with non-specialized spreaders.
Description
技术领域 technical field
本发明主要涉及一种支撑构件,特别涉及一种锅炉安装中所使用的支持装置。The present invention mainly relates to a support member, in particular to a support device used in boiler installation.
背景技术 Background technique
传统锅炉的安装主要使用人工,或现场制作一些非专用吊具来搬运沉重的换热器或锅炉,费时费力;换热器为锅炉的关键元器件,一旦跌落或与锅炉支架磕碰都可能会影响锅炉的寿命,甚至有可能使搬运人员受伤。如果安装较大型的锅炉,还可以使用一些大型的机械设备,如塔式起重机、汽车式起重机,但是如果安装小型的锅炉、换热器时,大型设备将会有安装盲区,且设备自身的拆除也是十分的麻烦。虽然现有技术中也有一些特制的轻型吊架,可用来完成悬挑钢梁等安装施工。但是目前现有技术中专门针对中小型锅炉的安装辅助设备还是比较少的,因此如何利用简易的专用设备辅助中小型锅炉的安装成为现有技术中值得研究与解决的问题。The installation of traditional boilers is mainly done manually, or some non-special spreaders are made on site to carry the heavy heat exchanger or boiler, which is time-consuming and laborious; the heat exchanger is a key component of the boiler, and once it falls or collides with the boiler support, it may affect the The life of the boiler may even cause injuries to the moving personnel. If you install a larger boiler, you can also use some large mechanical equipment, such as tower cranes, truck cranes, but if you install small boilers and heat exchangers, there will be installation blind spots for large equipment, and the removal of the equipment itself It is also very troublesome. Though some special light-duty hangers are also arranged in the prior art, can be used for finishing installation constructions such as cantilevered steel beams. However, in the prior art, there are still relatively few installation auxiliary equipment for small and medium-sized boilers, so how to use simple special equipment to assist the installation of small and medium-sized boilers has become a problem worth studying and solving in the prior art.
发明内容 Contents of the invention
本发明要解决的技术问题在于提供一种结构巧妙、安装方便的锅炉现场安装的吊车支撑装置,仅以特制的锅炉支架部件和少量的外部装置就能高效、经济、安全的安装锅炉等。The technical problem to be solved by the present invention is to provide a crane support device with ingenious structure and convenient installation for on-site installation of the boiler. The boiler can be installed efficiently, economically and safely with only a special boiler bracket part and a small number of external devices.
为解决上述技术问题,本发明提供了如下技术方案:一种锅炉现场安装的吊车支撑装置,包括滑车与手拉葫芦,其中所述吊车支撑装置还至少包括前后两对支撑架与吊车滑杆,其中前后两对支撑架间隔一定距离安装在锅炉支架上,所述支撑架用横杆连接,所述吊车滑杆与前后支撑架上的横杆连接,所述滑车安装在吊车滑杆上,并可沿吊车滑杆的轴向滑动。In order to solve the above technical problems, the present invention provides the following technical solutions: a crane support device installed on the boiler site, including a pulley and a chain block, wherein the crane support device also includes at least two pairs of front and rear support frames and a crane slide bar, Wherein the front and rear two pairs of support frames are installed on the boiler support at a certain distance, the support frames are connected with cross bars, the crane slide bars are connected with the cross bars on the front and rear support frames, the pulleys are installed on the crane slide bars, and Can slide along the axial direction of the crane slider.
作为本发明所述的吊车支撑装置的一种优选方案,其中所述支撑架上的横杆为锅炉支架的横梁,所述横梁与锅炉支架为可拆卸连接。As a preferred solution of the crane supporting device of the present invention, the cross bar on the support frame is a cross beam of a boiler support, and the cross beam is detachably connected to the boiler support.
作为本发明所述的吊车支撑装置的一种优选方案,其中所述横梁上预制用以安装吊车滑杆的装配孔,所述装配孔的孔位与换热器所需安装位置的中心线重合,换热器在吊车滑杆上可沿该中心线滑动至安装位置。As a preferred solution of the crane support device of the present invention, the assembly holes for installing the crane slide bars are prefabricated on the beams, and the hole positions of the assembly holes coincide with the center line of the required installation position of the heat exchanger , the heat exchanger can slide to the installation position along the center line on the crane slide bar.
作为本发明所述的吊车支撑装置的一种优选方案,其中所述锅炉支架上安装有定位挡板,所述定位挡板设置在换热器正确安装位置的后侧。As a preferred solution of the crane supporting device of the present invention, a positioning baffle is installed on the boiler bracket, and the positioning baffle is arranged on the rear side of the correct installation position of the heat exchanger.
作为本发明所述的吊车支撑装置的一种优选方案,其中所述前后支撑架一高一低,安装换热器时,高支撑架在前,低支撑架在后,拆卸换热器时,低支撑架在前,高支撑架在后。As a preferred solution of the crane support device of the present invention, one of the front and rear support frames is high and the other is low. When installing the heat exchanger, the high support frame is in front and the low support frame is behind. When disassembling the heat exchanger, The low support frame is in front and the high support frame is in the back.
作为本发明所述的吊车支撑装置的一种优选方案,其中所述锅炉支架靠近安装换热器一侧安装有三脚架组件,所述三脚架组件一端与锅炉支架相抵,另一端支撑于地基上。As a preferred solution of the crane support device of the present invention, a tripod assembly is installed on the side of the boiler support close to the installation of the heat exchanger, one end of the tripod assembly is against the boiler support, and the other end is supported on the foundation.
作为本发明所述的吊车支撑装置的一种优选方案,其中所述三脚架组件的垂直延伸杆可以在垂直方向伸缩,其横向延伸杆可以在横向上伸缩,所述垂直延伸杆设置有可微调底脚。As a preferred solution of the crane supporting device of the present invention, the vertical extension rod of the tripod assembly can be stretched in the vertical direction, and the horizontal extension rod can be stretched in the horizontal direction, and the vertical extension rod is provided with a finely adjustable bottom foot.
作为本发明所述的吊车支撑装置的一种优选方案,其中所述垂直延伸杆可以沿其关节点旋转至水平方向,并收缩至横向延伸杆内,所述横向延伸杆可收缩至三脚架主体内。As a preferred solution of the crane support device of the present invention, the vertical extension rod can be rotated to the horizontal direction along its joint point, and retracted into the horizontal extension rod, and the horizontal extension rod can be retracted into the tripod main body .
作为本发明所述的吊车支撑装置的一种优选方案,其中所述三脚架组件与锅炉支架相抵端设置有卡爪固紧装置。As a preferred solution of the crane supporting device of the present invention, a clamping claw fastening device is provided at the end of the tripod assembly and the boiler support.
作为本发明所述的吊车支撑装置的一种优选方案,其中所述三脚架与锅炉支架相抵端设置有圆形侧挡板,所述圆形侧挡板上开有偏心通孔,通过螺丝将其安装在三角架上,圆形侧挡板的一部分伸出三脚架主体外与锅炉支架一侧相抵。As a preferred solution of the crane supporting device of the present invention, a circular side baffle is provided at the end of the tripod and the boiler bracket, and an eccentric through hole is opened on the circular side baffle, which is screwed to Installed on the tripod, a part of the circular side baffle sticks out of the main body of the tripod and abuts against one side of the boiler bracket.
采用本发明所述的吊车支撑装置,由于其结构巧妙,本发明设计借用了锅炉支架上的两根上横梁,使得一套支撑装置可以安装不同型号的锅炉;吊车滑杆内的滑车结构以及安装时前后支撑架前高后低结构,使搬运更加轻松,单人即可完成;三角架侧挡板设计使得安装简单,垂直延长杆与横向延长杆及可调节底脚的设计使三角架能够承受更大的力。同时本发明所用的主材为市场上常见的冷拉钢管,加工简单,本装置的使用提高了锅炉安装的效率,降低了锅炉安装的难度,减少了安装所需的人工,避免了使用人工或非专用吊具搬运换热器带来的意外风险。Adopting the crane supporting device described in the present invention, due to its ingenious structure, the design of the present invention borrows two upper beams on the boiler bracket, so that a set of supporting device can be installed with different types of boilers; The front and rear support frames have a high front and low rear structure, which makes the transportation easier and can be completed by one person; the design of the side baffle of the tripod makes installation simple, and the design of the vertical extension rod, horizontal extension rod and adjustable feet enables the tripod to bear more big force. At the same time, the main material used in the present invention is a common cold-drawn steel pipe on the market, and the processing is simple. The use of this device improves the efficiency of boiler installation, reduces the difficulty of boiler installation, reduces the labor required for installation, and avoids the use of labor or Unexpected risks brought by handling heat exchangers with non-specialized spreaders.
附图说明 Description of drawings
图1为本发明所述吊车支撑装置的工作状态示意图。Fig. 1 is a schematic diagram of the working state of the crane supporting device of the present invention.
图2为所述吊车支撑装置的可拆卸横梁用作横杆的示意图。Fig. 2 is a schematic diagram of the detachable crossbeam of the crane support device used as a crossbar.
图3为所述吊车支撑装置可拆卸横梁正常使用状态示意图。Fig. 3 is a schematic diagram of the normal use state of the detachable beam of the crane support device.
图4为所述吊车支撑装置滑车示意图。Fig. 4 is a schematic diagram of the trolley of the crane supporting device.
图5为所述可拆卸横梁用作横杆的局部放大示意图。Fig. 5 is a partially enlarged schematic view of the detachable cross beam used as a cross bar.
图6为所述吊车支撑装置安装其他型号锅炉的示意图。Fig. 6 is a schematic diagram of installing other types of boilers on the crane support device.
图7为所述吊车支撑装置的三脚架组件的结构示意图。Fig. 7 is a structural schematic diagram of the tripod assembly of the crane support device.
图8为所述吊车支撑装置的三脚架组件安装前示意图。Fig. 8 is a schematic diagram before installation of the tripod assembly of the crane support device.
图9为所述吊车支撑装置的三脚架组件安装后示意图。Fig. 9 is a schematic diagram of the tripod assembly of the crane supporting device after installation.
具体实施方式Detailed ways
下面结合附图对本发明做进一步详细的说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.
根据图所示,吊车支撑装置由吊装前后两对支撑架2、吊车滑杆3、滑车10、手拉葫芦4和三角架组件6组成。As shown in the figure, the crane support device is composed of two pairs of
安装锅炉支架1时,先将锅炉支架后上横梁7安装好,确保锅炉支架的稳定性,此时锅炉支架中上横梁8和锅炉支架前上横梁9暂时先不安装,而是将它们和前后两对支撑架2及吊车滑杆3组装在一起,装配在锅炉支架1上。吊车滑杆3内部装有滑车10,滑车10与手拉葫芦4相连接,用于起吊换热器5。通过滑车10的移动,可以将换热器5搬运到锅炉支架1上指定的安装位置。When installing the boiler bracket 1, install the
换热器5安装到位后,将吊车支撑装置取下,将锅炉支架中上横梁8和锅炉支架前上横梁9安装在锅炉支架1上,中上横梁8和锅炉支架前上横梁9是可拆卸的。如图5所示,锅炉支架中上横梁8和锅炉支架前上横梁9上预制装配孔,孔位与换热器5所需安装位置的中心线重合,确保换热器沿吊车滑杆3移动时不碰到锅炉支架1上的其他支杆,以避免安全隐患和损坏换热器。锅炉支架1上安装有定位挡板18,当换热器5接触到定位挡板18时放下,即是其正确的安装位置。After the heat exchanger 5 is installed in place, remove the crane supporting device, install the middle and
吊装前后两对支撑架(2)被设计成一高一低的结构,安装换热器5时采用前支撑架高、后支撑架低的结构,此时当换热器5被吊到需求的高度时,只需稍微用力推动换热器5,克服滑车10的静摩擦力,使滑车10带着换热器5沿吊车滑杆3向后移动,借助换热器5的自重,轻松将其搬运到位。拆卸时,低支撑架在前,高支撑架在后,这样换热器5同样借助其自重,能很轻松的沿吊车滑杆3的轴向滑动至锅炉支架外进行拆卸。The two pairs of support frames (2) before and after hoisting are designed as a structure with one high and one low. When installing the heat exchanger 5, the front support frame is high and the rear support frame is low. At this time, when the heat exchanger 5 is hoisted to the required height At this time, it is only necessary to push the heat exchanger 5 slightly to overcome the static friction of the
吊装其他型号的锅炉时,如图6所示,借用该型号锅炉的前上横梁11,及该型号的中上横梁,这些横梁上同样预制装配孔,支撑架2和滑杆3不变,即可实施吊装。实现了同一套吊具安装不同产品的需求。When hoisting other types of boilers, as shown in Figure 6, borrow the front
锅炉支架1下部安装三角架组件6,所述三脚架组件6包括三脚架15、垂直延伸杆13和横向延伸杆14及固紧装置,在吊装换热器时起固定锅炉支架的作用。所述三脚架组件具有垂直延伸杆13和横向延伸杆14。通过更换或调节垂直延伸杆13和更换或调节横向延伸杆14可以增大三角架组件的支撑力,调节底脚12起到微调作用,使锅炉支架1整体在受力时能够保持平衡。使用结束后,可以将横向延伸杆缩回到三角架15内,便于携带。同时垂直延伸杆13可设计成沿关节点可旋转,并收缩到横向延伸杆14内。Boiler bracket 1 bottom installs tripod assembly 6, and described tripod assembly 6 comprises
所述固紧装置包括圆形侧挡板16和卡爪17,圆形侧挡板16上加工一个偏心通孔,通过螺丝将其安装在三角架上。如图8所示将圆形侧挡板16旋转让开,把三角架组件6安装在锅炉支架1上,然后圆形侧挡板16靠自重返回原位,如图9所示,与三角架15和卡爪17一起起到限位的作用。The fastening device includes a
应说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围,其均应涵盖在本发明的权利要求范围当中。It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention without limitation, although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be carried out Modifications or equivalent replacements without departing from the spirit and scope of the technical solution of the present invention shall be covered by the claims of the present invention.
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| CN102022718B (en) * | 2010-09-21 | 2012-10-17 | 中国石油化工股份有限公司 | Exchanging method of exhaust-heat boiler low temperature economizer |
| CN103121647B (en) * | 2011-11-18 | 2015-05-13 | 广西玉柴机器股份有限公司 | Device and method for crane walking gear train hoisting |
| CN114408727A (en) * | 2018-09-30 | 2022-04-29 | 中交路桥华南工程有限公司 | Anchor rod hanger |
| CN110655014B (en) * | 2019-09-30 | 2021-04-13 | 大唐东营发电有限公司 | Boiler maintenance platform for power plant |
| CN118373317B (en) * | 2024-05-28 | 2024-09-10 | 甘肃一安建设科技集团有限公司 | Boiler installation component and contain mounting bracket of subassembly |
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| CN201817240U (en) * | 2010-03-25 | 2011-05-04 | 苏州威博特能源环保科技有限公司 | Crane supporting device for field installation of boiler |
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| KR100901753B1 (en) * | 2008-12-24 | 2009-06-10 | 주식회사 에스엔피코리아 | Crane continuous block unit structure for crane rail support for container and cargo yard equipment and method for adjusting horizontal level of vertically displaced rail continuous PC continuous block |
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| CN201154877Y (en) * | 2007-12-22 | 2008-11-26 | 潘安芳 | Simple dismounting type cantilever sliding small crane |
| CN201261692Y (en) * | 2008-09-09 | 2009-06-24 | 天津二十冶建设有限公司 | Hoisting tool for building large-sized blast furnace bottom and furnace hearth |
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