CN101784592A - Polyester film for brightness enhancement sheet - Google Patents

Polyester film for brightness enhancement sheet Download PDF

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Publication number
CN101784592A
CN101784592A CN200880102528A CN200880102528A CN101784592A CN 101784592 A CN101784592 A CN 101784592A CN 200880102528 A CN200880102528 A CN 200880102528A CN 200880102528 A CN200880102528 A CN 200880102528A CN 101784592 A CN101784592 A CN 101784592A
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CN
China
Prior art keywords
polyester film
coating layer
brightness enhancement
acrylic resin
phenyl ether
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Granted
Application number
CN200880102528A
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CN101784592B (en
Inventor
冈田真一郎
小山松淳
矢野真司
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Toyobo Film Solutions Ltd
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Teijin DuPont Films Japan Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/0427Coating with only one layer of a composition containing a polymer binder
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/043Improving the adhesiveness of the coatings per se, e.g. forming primers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J7/00Chemical treatment or coating of shaped articles made of macromolecular substances
    • C08J7/04Coating
    • C08J7/046Forming abrasion-resistant coatings; Forming surface-hardening coatings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2367/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2433/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Laminated Bodies (AREA)
  • Coating Of Shaped Articles Made Of Macromolecular Substances (AREA)
  • Optical Elements Other Than Lenses (AREA)
  • Paints Or Removers (AREA)

Abstract

To provide a polyester film to be used as a base film of a brightness enhancement sheet (prism lens sheet) which has heat-resistant adhesiveness sufficient for enabling it to be preferably used for an in-car material or a high-luminance large screen display, and has a high transparency and shows a high adherence to a prism lens layer, a polyester film for a brightness enhancement sheet characterized by comprising a polyester film and a coating layer provided thereon, wherein the coating layer comprises an acrylic resin, a crosslinking agent and a polyoxyalkylenephenyl ether is used.

Description

Polyester film for brightness enhancement sheet
Technical field
The present invention relates to be used for the polyester film of the blast sheet (being also referred to as " prismatic lens (prismlens sheet) " usually) of liquid-crystal display.
Background technology
The in recent years optical films that are used for of polyester film more, for example, be used for the blast sheet that liquid crystal indicator uses, touch panel, the basement membrane of backlight etc. or the antireflection basement membrane of film, the electromagnetic shielding film of plasma display, the basement membrane of OLED display, indicating meter explosion-proof with in the purposes such as basement membrane.
For the basement membrane that is used for this purposes, require the excellent transparency, and then require for the cementability and the adaptation that are arranged on layers of prisms on the basement membrane, hard coat, bonding coat, anti-reflection layer, sputtering layer etc.
But, polyester film, particularly biaxially oriented polyester film, cementability general and other material is poor, and is for example poor with the cementability that with the acrylic resin is the layers of prisms of main component or hard coat etc.
Wherein, as the method for the cementability that improves polyester film and layers of prisms, proposed much on the surface of polyester film, to be provided with the technical scheme (Japanese kokai publication hei 11-271503 communique, TOHKEMY 2000-141574 communique, TOHKEMY 2005-89622 communique, TOHKEMY 2006-137046 communique) that tackifier coating (ア Application カ one コ one ト Layer) improves cementability.
Summary of the invention
But in the existing technology, the thermotolerance of tackifier coating is not enough, if it is significantly impaired to be exposed to the next adaptation of hot environment, promptly heat-resistant fine adhesive function is not enough.Therefore, can not be as the equipment of vehicle mounteds such as auto-navigation system for example, or the parts of the big view display material of the high brightness that easily raises of temperature.
The objective of the invention is to, provide and have the enough heat-resistant fine adhesive functions that go for vehicle mounted equipment or the big view display of high brightness, and have the high transparency, show polyester film with the basement membrane that is used as blast sheet (prismatic lens) of the high adaptation of layers of prisms.
That is, polyester film for brightness enhancement sheet of the present invention is characterized in that, contains polyester film and the coating layer that is arranged on this polyester film, and coating layer contains acrylic resin, linking agent and polyoxy alkylidene phenyl ether.
Embodiment
Below the present invention will be described in detail.
Polyester film
The polyester that constitutes polyester film among the present invention is by aromatic diacid or its ester formation property derivative and glycol or its ester formation property derivative synthetic wire saturated polyester.As the concrete example of above-mentioned polyester, can enumerate polyethylene terephthalate, PEN, polybutylene terephthalate, poly-(terephthalic acid 1,4-hexamethylene two methylene esters).
The polyester that uses in the polyester film can be the multipolymer of these polyester, also can for the mixture of other resin.Under any one situation, all preferably based on the ratio little (for example 20 moles of compositions that % is following) of above-mentioned polyester (for example above compositions of 80 moles of %), multipolymer composition or mixing element.As polyester, polyethylene terephthalate is owing to the balance of mechanics rerum natura, optics rerum natura etc. is well and especially preferred.
Polyester film can contain tinting material, static inhibitor, antioxidant, lubricant, catalyzer, but adds particulate in the consideration of transparent aspect does not preferably contain.
The thickness of polyester film, necessary intensity in order to obtain using as the blast sheet is preferably 25~350 μ m, more preferably 50~250 μ m.
Coating layer
Polyester film for brightness enhancement sheet of the present invention also has coating layer except above-mentioned polyester film.Can preferably on the two sides, have coating layer having coating layer on the face or on two faces, having coating layer.
The thickness of the coating layer among the present invention is preferably 20~150nm, and more preferably 30~120nm is preferably 40~90nm especially.It is not preferred, on the other hand,, then not preferred if the thickness of coating layer above 150nm, then easily produces adhesion with the easy variation of adaptation of uv curing resin if less than 20nm.
Coating layer contains acrylic resin, linking agent and polyoxy alkylidene phenyl ether.Wherein, the effect of acrylic resin performance tackiness agent, the effect of heat-resisting adaptation is given in the linking agent performance.
When making the blast sheet,, so must have good cementability for acrylic resin because the layers of prisms that is arranged on the polyester film for brightness enhancement sheet is used the acrylic resin of energy-curable type, particularly ultraviolet hardening usually.Therefore, the binder constituents as coating layer uses acrylic resin.
Acrylic resin
The acrylic resin of the coating layer among the present invention is that the second-order transition temperature (following sometimes second-order transition temperature is called " Tg ") of polymkeric substance is preferably 30~80 ℃, 35~70 ℃ acrylic resin more preferably.The acrylic resin of Tg by using this scope can obtain having the film of the good adhesive and the excellent transparency.
As this acrylic resin, for example can use with below the polymkeric substance that obtains of the acrylic monomer polymerization of enumerating or the acrylic resin of multipolymer.
As acrylic monomer; can enumerate alkyl acrylate; alkyl methacrylate is (as alkyl; methyl is arranged; ethyl; n-propyl; sec.-propyl; normal-butyl; isobutyl-; the tertiary butyl; the 2-ethylhexyl; cyclohexyl etc.); vinylformic acid 2-hydroxy methacrylate; 2-hydroxyethyl methacrylate; vinylformic acid 2-hydroxy propyl ester; the monomer of hydroxyls such as methacrylic acid 2-hydroxy propyl ester; glycidyl acrylate; glycidyl methacrylate; allyl glycidyl ether etc. contain the monomer of epoxy group(ing); vinylformic acid; methacrylic acid; methylene-succinic acid; toxilic acid; fumaric acid; Ba Dousuan and salt (sodium salt thereof; sylvite; ammonium salt; tertiary ammonium salt etc.) etc. the monomer that contains carboxyl or its salt; styrene sulfonic acid and salt (sodium salt thereof; sylvite; ammonium salt; tertiary ammonium salt etc.); acrylamide; Methacrylamide; the N-alkyl acrylamide; N-alkyl methyl acrylamide; N; N-dialkyl group acrylamide; N; N-dialkyl methyl acrylate is (as alkyl; be methyl; ethyl; n-propyl; sec.-propyl; normal-butyl; isobutyl-; the tertiary butyl; the 2-ethylhexyl; cyclohexyl etc.); N-alkoxy propone acid amides; the N-alkoxymethyl acrylamide; N; N-dialkoxy acrylamide; N; N-dialkoxy Methacrylamide is (as alkoxyl group; be methoxyl group; oxyethyl group; butoxy; isobutoxy etc.); acryloyl morpholine; N hydroxymethyl acrylamide; the N-methylol methacrylamide; N phenyl acrylamide; the monomer of amide-containings such as N-phenyl methyl acrylamide; maleic anhydride; the monomer of acid anhydrides such as itaconic anhydride, the isocyanic acid vinyl ester; the isocyanic acid allyl ester; vinylbenzene; alpha-methyl styrene; vinyl methyl ether; EVE; vinyl trialkyl oxysilane; alkyl toxilic acid monoesters; the alkyl fumaric monoalkylester; alkyl methylene-succinic acid monoesters; vinyl cyanide; methacrylonitrile; vinylidene chloride; ethene; propylene; vinylchlorid; vinyl-acetic ester; monomers such as divinyl.
In order to obtain high adaptation between the machined layer such as layers of prisms that in coating layer and later processing, are provided with, simultaneously obtain sufficient cementability between coating layer and base material, acrylic resin is preferably the polymkeric substance of the monomer component that contains nitrogen atom or the acrylic resin of multipolymer.The content of the monomer component that contains nitrogen-atoms in the acrylic resin is in order to reach above-mentioned purpose, is benchmark with the total amount of the monomer component of the polymkeric substance that constitutes acrylic resin, is preferably 1~30 mole of %.
As the monomer that contains nitrogen-atoms; for example can enumerate; acrylamide; Methacrylamide; the N-alkyl acrylamide; N-alkyl methyl acrylamide; N; N-dialkyl group acrylamide; N; N-dialkyl methyl acrylate is (as alkyl; be methyl; ethyl; n-propyl; sec.-propyl; normal-butyl; isobutyl-; the tertiary butyl; the 2-ethylhexyl; cyclohexyl etc.); N-alkoxy propone acid amides; the N-alkoxymethyl acrylamide; N; N-dialkoxy acrylamide; N; N-dialkoxy Methacrylamide (as alkoxyl group, is methoxyl group; oxyethyl group; butoxy; isobutoxy etc.); acryloyl morpholine; N hydroxymethyl acrylamide; the N-methylol methacrylamide; N phenyl acrylamide; N-phenyl methyl acrylamide etc. contains the monomer of amide group.Contain these monomers by use and think as the reason of the acrylic resin cementability raising of monomer component, because nitrogen-atoms has unpaired electron, polarity height, intermolecular forces or reactive than higher.
Acrylic resin preferably has solubility or dispersiveness in water.Acrylic resin for example can prepare according to the method for record in the preparation example 1~3 of Japanese kokai publication sho 63-37167 communique.Promptly, in four neck flasks, add sodium laurylsulfonate specified amount and ion exchanged water specified amount as tensio-active agent, in stream of nitrogen gas, be warming up to 60 ℃, add ammonium persulphate 0.5 weight part, nitrous acid hydrogen sodium 0.2 weight part then as polymerization starter, when the liquid temperature is adjusted into 60~70 ℃ with the monomeric mixture that uses in the resinoid polymerization of dropwise addition of acrylic acid in 3 hours.Drip and finish the back when same temperature ranges stated keeps 2 hours, under agitation continue reaction, cool off then, thereby can obtain the water dispersion of acrylic resin.
The specific refractory power of the acrylic resin among the present invention is preferably 1.45~1.55, and more preferably 1.46~1.53, be preferably 1.48~1.51 especially.If the specific refractory power of acrylic resin surpasses 1.55, then can not improve the transmitance of UV light, be difficult to use the acrylic resin of ultraviolet hardening to form prism when making the blast sheet, on the other hand, be difficult technically less than 1.45.
Acrylic resin preferably accounts for 55~93 weight % with respect to the total 100 weight % of the composition that constitutes coating layer, especially preferably accounts for 65~87 weight %.By making the acrylic resin that contains in the coating layer in this scope, obtain excellent adaptation and heat-resistant fine adhesive function between the layers of prisms that can in coating layer and later processing, be provided with.
Linking agent
Coating layer among the present invention contains linking agent.As linking agent, can use more than in epoxy, oxazoline, trimeric cyanamide and the isocyanic ester any one.They can use more than a kind or 2 kinds.
As epoxy crosslinking agent, for example can enumerate polyepoxides, di-epoxy compounds, mono-epoxy compounds, glycidyl amine compound.
As polyepoxides, for example can enumerate Sorbitol Powder, poly epihydric alcohol base ether, Polyglycerine poly epihydric alcohol base ether, tetramethylolmethane poly epihydric alcohol base ether, two glycerine poly epihydric alcohol base ethers, triglycidyl group three (2-hydroxyethyl) isocyanic ester, glycerine poly epihydric alcohol base ether, TriMethylolPropane(TMP) poly epihydric alcohol base ether.
As di-epoxy compounds, for example can enumerate, neopentyl glycol diglycidyl ether, 1,6-hexylene glycol diglycidyl ether, Resorcinol diglycidyl ether, ethylene glycol bisthioglycolate glycidyl ether, polyoxyethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, polytetramethylene glycol diglycidyl ether.
As mono-epoxy compounds, for example can enumerate allyl glycidyl ether, 2-ethylhexyl glycidyl ether, phenylglycidyl ether.
As the glycidyl amine compound, for example can enumerate N, N, N ', N '-four glycidyl group-m-xylene diamine, 1, two (N, the N-diglycidyl amino) hexanaphthenes of 3-.
Zuo Wei oxazoline linking agent preferably uses the polymkeric substance of Han You oxazolinyl.It can prepare the independent polymerization of monomer that contains addition polymerization oxazoline base, or prepares with other monomer copolymerization.
As the monomer that contains addition polymerization oxazoline base, for example can enumerate 2-vinyl-2-oxazoline, 2-vinyl-4-methyl-2-oxazoline, 2-vinyl-5-methyl-2-oxazoline, 2-pseudoallyl-2-oxazoline, 2-pseudoallyl-4-methyl-2-oxazoline, 2-pseudoallyl-5-ethyl-2-oxazoline.They can use a kind or use more than 2 kinds.Wherein, 2-pseudoallyl-2-oxazoline is industrial being easy to get and preferred.
As other the monomer that in the copolymerization of the multipolymer of Han oxazolinyl, uses, if can get final product with the monomer of the monomer copolymerization that contains addition polymerization oxazoline base, for example can enumerate, alkyl acrylate, alkyl methacrylate is (as alkyl, be methyl, ethyl, n-propyl, sec.-propyl, normal-butyl, isobutyl-, the tertiary butyl, the 2-ethylhexyl, cyclohexyl) etc. (methyl) esters of acrylic acid, vinylformic acid, methacrylic acid, methylene-succinic acid, toxilic acid, fumaric acid, Ba Dousuan, styrene sulfonic acid and salt (sodium salt thereof, sylvite, ammonium salt, tertiary ammonium salt etc.) unsaturated carboxylic acid such as, vinyl cyanide, unsaturated nitriles such as methacrylonitrile, acrylamide, Methacrylamide, the N-alkyl acrylamide, N-alkyl methyl acrylamide, N, N-dialkyl group acrylamide, N, N-dialkyl methyl acrylate is (as alkyl, be methyl, ethyl, n-propyl, sec.-propyl, normal-butyl, isobutyl-, the tertiary butyl, the 2-ethylhexyl, cyclohexyl etc.) unsaturated amides such as, vinyl-acetic ester, propionate, at vinylformic acid, the vinyl acetate such as ester that the ester portion addition polyoxyalkylene of methacrylic acid forms, methylvinylether, vinyl ether such as ethyl vinyl ether, ethene, alpha-olefins such as propylene, vinylchlorid, vinylidene chloride, the α of halogen atoms such as ethylene fluoride, β-unsaturated monomer, vinylbenzene, α such as alpha-methyl styrene, β-unsaturated aromatic monomer.These monomers can be used alone or in combination with two or more kinds.
As melamine crosslinkers, be preferably and make trimeric cyanamide and formaldehyde condensation obtain the melamine methylol derivative, and make this melamine methylol derivative and lower alcohol reaction form ether and the compound that obtains and their mixture.As lower alcohol, for example can use methyl alcohol, ethanol, Virahol.
As the melamine methylol derivative, for example can enumerate monomethylol trimeric cyanamide, dihydroxymethyl trimeric cyanamide, trimethylol melamine, tetra methylol trimeric cyanamide, pentamethylol melamine, hexamethylolmelamine.
As isocyanate crosslinking, for example can enumerate, tolylene diisocyanate, ditan-4,4 '-vulcabond, m xylene diisocyanate, hexa-methylene-1, the 6-vulcabond, 1, hexamethylene-diisocyanate, the affixture of tolylene diisocyanate and hexanetriol, the affixture of tolylene diisocyanate and TriMethylolPropane(TMP), polyalcohol modified ditan-4,4 '-vulcabond, carbodiimide modified ditan-4,4 '-vulcabond, isophorone diisocyanate, 1, the 5-naphthalene diisocyanate, 3,3 '-dimethyl diphenyl-4,4 '-vulcabond, 3,3 '-dimethyl diphenylmethane-4,4 '-vulcabond, m-benzene diisocyanate.
The linking agent that contains in the coating layer contain the composition 100 weight %s of ratio with respect to coating layer, be preferably 5~30 weight %, more preferably 10~25 weight %.By the content that makes linking agent is 5~30 weight %, and when can obtain good heat-resistant fine adhesive function, can obtain filming of suitable hardness, filming can be not really up to the mark, and film can not produce the problem of albefaction in stretching step, can obtain the excellent film of the transparency.
The polyoxy alkylidene phenyl ether
Coating layer among the present invention contains the polyoxy alkylidene phenyl ether.
As the polyoxy alkylidene phenyl ether, for example can enumerate polyoxyethylene nonylplenyl ether, polyoxyethylene octyl phenyl ether, polyoxyethylene vinylbenzene phenyl ether, polyoxyethylene toluylene phenyl ether, polyoxyethylene triphenylethylene phenyl ether, polyoxyethylene benzyl phenyl ether, polyoxyethylene dibenzyl phenyl ether, polyoxyethylene tribenzyl phenyl ether, polyoxy propylidene nonylplenyl ether, polyoxy propylidene octyl phenyl ether, polyoxy propylidene toluylene phenyl ether, polyoxy propylidene tribenzyl phenyl ether.They can use a kind or use more than 2 kinds.
In these polyoxy alkylidene phenyl ethers, be preferably polyoxy alkylidene phenyl ether, more preferably on phenyl, have the polyoxy alkylidene phenyl ether of a plurality of aryl with a plurality of aryl.As this polyoxy alkylidene phenyl ether, for example can enumerate polyoxyethylene vinylbenzene phenyl ether, polyoxyethylene toluylene phenyl ether, polyoxyethylene triphenylethylene phenyl ether, polyoxyethylene benzyl phenyl ether, polyoxyethylene dibenzyl phenyl ether, polyoxyethylene tribenzyl phenyl ether.These polyoxy alkylidene phenyl ethers with a plurality of aryl are because good with the consistency of the composition that constitutes coating layer, can reduce the turbidity of coating layer and preferred.
The polyoxy alkylidene phenyl ether is preferably the polyoxy alkylidene phenyl ether that has a plurality of styryls and/or benzyl on phenyl especially.As this polyoxy alkylidene phenyl ether, for example can enumerate polyoxyethylene toluylene phenyl ether, polyoxyethylene triphenylethylene phenyl ether, polyoxyethylene dibenzyl phenyl ether, polyoxyethylene tribenzyl phenyl ether.
The polyoxy alkylidene phenyl ether that contains in the coating layer contain the composition 100 weight %s of ratio with respect to coating layer, be preferably 2~15 weight %, more preferably 3~10 weight %.By being 2~15 weight %, can obtain having the film of the good heat-resistant fine adhesive function and the resistance to blocking of excellence.
The polyoxy alkylidene phenyl ether has the wetting effect of promotion water-based masking liquid to polyester film, but can further add wetting agent (moistening the れ drug) in addition.
The formation of coating layer preferably makes the use masking liquid carry out, and the surface tension of the water-based masking liquid of this moment is preferably below the 50dyne/cm, more preferably below the 40dyne/cm.As preferred surfactants in order to obtain this surface tension, be preferably aniorfic surfactant, cationic surfactant, tensio-active agents such as nonionic surface active agent, for example can enumerate polyethylene oxide-poly(propylene oxide) segmented copolymer, the polyoxyethylene lauryl ether, the polyoxyethylene cetyl ether, the polyoxyethylene stearyl ether, the polyoxyethylene oleyl ether, the polyoxyethylene alkyl oxide, polyoxyethylene-fatty acid ester, sorbitan fatty acid esters, glycerol fatty acid ester, the fatty acid metal soap, alkylsulfonate, alkyl-sulphate, alkylbenzene sulfonate, alkylsulfonate, alkyl diphenyl base ether stilbene-4,4'-bis-(1-azo-3, 4-dihydroxy-benzene)-2,2'-disulfonate, alkyl sulfo succinate, quaternary ammonium chloride, alkylamine hydrochloric acid etc.
Particulate
Coating layer among the present invention is considered from suppressing the adhesion aspect, is preferably contained the particulate that median size is 100~400nm.Particularly obtain NA character in order at high temperature to use, the median size of the particulate that contains in the preferred coating layer surpasses 3 times of thickness of coating layer.And, even its median size of particulate is big, in being coupled to the composition of coating layer, be applied under the state on the film, supported by the acrylic resin of tackiness agent composition, can not come off in the practicality within the scope of the invention yet.
When containing particulate in the coating layer, the preferred use has the organic fine particles that is difficult for the character that comes off from coating layer.As this organic fine particles, for example can enumerate the particulate of acrylic resin, styrene resin, silicone resin, fluoro-resin, benzo guanamine resin, resol, nylon resin.They can use more than a kind or 2 kinds.The particulate of wherein preferred acrylic resin.
Contain under the situation of particulate, total 100 weight parts with respect to the composition of the coating layer beyond the particulate are preferably 0.1~10 weight part.If then can not get sufficient oilness, anti-wound property, consider not preferred, on the other hand, not preferred if surpass the then transparent variation of 10 weight parts from improving anti-wound property aspect less than 0.1 weight part.
Manufacture method
The masking liquid that uses in being coated with of coating layer among the present invention is filmed in order to form on film, preferably with the form use of water-based masking liquids such as the aqueous solution, aqueous dispersions or emulsion.Can further cooperate for example static inhibitor, tensio-active agent as required in the masking liquid.
The solid component concentration of masking liquid is generally below the 20 weight %, is preferably 1~10 weight %.If then might be insufficient and not preferred to the coating of polyester film less than 1 weight %, on the other hand, then the outward appearance of the stability of masking liquid or coating layer might variation and not preferred if surpass 20 weight %.
Can implement in the stage arbitrarily polyester film coating masking liquid, but preferably implement in the manufacturing processed of polyester film, the polyester film before especially preferably oriented crystallization being finished is coated with.Wherein, the polyester film of oriented crystallization before finishing be for comprising unstretching film, makes the directed monadic stretching membrane that forms on unstretching film any one direction in vertical or horizontal, in the notion of biaxially-stretched film that low range stretch orientation on vertical and horizontal two directions forms (finally stretch again on vertical or horizontal before finishing oriented crystallization biaxially-stretched film) etc.Wherein, be preferably at unstretching film or in being coated with masking liquid on the directed monadic stretching membrane that forms on the direction.At this moment, preferred directly further vertical the stretching and/or horizontal stretching and heat setting of implementing.In addition, on unstretching film, be coated with masking liquid, directly on vertical and horizontal, stretch simultaneously, and then implement heat setting, make biaxially-stretched film thus and also be preferred manufacture method.
When being coated on masking liquid on the film,, preferably physical treatments such as Corona Surface Treatment, flame treating, Cement Composite Treated by Plasma are implemented on the film surface as the pre-treatment that is used to improve coating.
As coating process, can be suitable for known any coating process.For example can be suitable for rolling method, gravure roll coating method, roller brush method, spraying method, air knife spread coating, method of impregnation, curtain coating method.They can be suitable for separately or make up and use.
Embodiment
The present invention will be described in more detail below to enumerate embodiment.
Various rerum naturas are estimated by following method.
(1) turbidity
According to JIS K7136, use the turbidity measurement device NDH-2000 of Japanese electric look industrial society system, the turbidity value of film is measured.
(2) transparency
The transparency is estimated the turbidity value that obtains in above-mentioned (1) according to following benchmark.
◎: turbidity value<0.8% (transparency is very good)
Zero: 0.8%≤turbidity value<1.0% (transparency is good)
*: 1.0%≤turbidity value (transparency is bad)
(3) thickness of coating layer
Film is cut little, used the Resins, epoxy embedding, 50nm thickness is cut in the film cross section with slicing machine.To its with 2% osmic acid 60 ℃, dyeed with 2 hours.Cross section to painted film is observed under 200,000 times with transmission electron microscope (LEM-2000), measures the thickness of coating layer.
(4) median size of particulate
Film is cut little, used the Resins, epoxy embedding, 50nm thickness is cut in the film cross section with slicing machine.To its with 2% osmic acid 60 ℃, dyeed with 2 hours.Cross section to painted film is observed under 500,000 times with transmission electron microscope (LEM-2000), measures the particle diameter of 100 particulates arbitrarily, with the mean value of particle diameter as median size.
(5) manufacturing of blast sheet
In the mould that forms prismatical pattern, flow into the ultraviolet hardening acrylic resin that contains following composition, dispose polyester film of the present invention thereon, make that the coating aspect of polyester film of the present invention is the acrylic resin side, and make both driving fits, use UV-lamp (exposure intensity 80W/cm, 6.4KW) irradiation 30 seconds from distance polyester face side 30cm, make resin solidification, form the layers of prisms of drift angle 90 degree, spacing 50 μ m, high 30 μ m, obtain the blast sheet.
As the ultraviolet hardening acrylic resin, use the resin that contains following composition.
Oxyethane modified bisphenol A dimethacrylate
(Hitachi changes into the industrial system FA-321M of society) 46 weight %
Neopentyl glycol modification trimethylolpropane diacrylate
(the Japanese chemical drug chemical industry system R-604 of society) 25 weight %
Phenoxyethyl acrylate
(system PVC ス コ one ト 192 of Osaka organic chemistry industry society) 27 weight %
2-hydroxy-2-methyl-1-phenyl-propane-1-ketone
(the system Darocur1173 of メ Le Network society) 2 weight %
(6) with the adaptation of layers of prisms
The machined surface of the blast sheet that obtains in above-mentioned (5) is implemented the cross cut (1mm of chessboard grid 2100 of grids), apply two round loads with the metallic roll of 5Kg/5cm width thereon and paste the wide cellulose film adhesive tape of 24mm (the system セ ロ テ one プ CT405AP-18 of ニ チ バ Application society), release surface after peeling off rapidly with the peel angle of 90 degree is observed, estimate according to following benchmark.
Zero: peel off area and be the situation (adaptation is good) below 5%
*: peel off area and surpass 5% situation (adaptation is bad)
(7) heat-resistant fine adhesive function
The blast sheet that obtains in above-mentioned (5) is implemented 12 hours thermal treatment in 100 ℃ baking oven, after taking out, at room temperature put cold 10 minutes from baking oven, carry out and above-mentioned (6) identical stripping test, the observation release surface is estimated according to following benchmark.
Zero: peel off area and be the situation (heat-resistant fine adhesive function is good) below 5%
△: peel off area and be 5%~20% situation (heat-resistant fine adhesive function is bad a little)
*: peel off area and surpass 20% situation (heat-resistant fine adhesive function is bad fully)
Embodiment 1
Fusion polyethylene terephthalate ([η]=0.60dl/g, Tg=78 ℃) is extruded by mould, form unstretching film by ordinary method with the drum cooler cooling, be stretched in the vertical then after 3.3 times, on its two sides, be coated with the water-based masking liquid of the concentration 5% of the paint A that forms shown in the table 1 equably with roller coating machine.And the fusion polyethylene terephthalate uses the fusion polyethylene terephthalate that does not contain as the particulate of lubricant.
The film that is provided with coating layer is then carried out drying under 120 ℃, under 135 ℃, be stretched to 3.6 times in the horizontal, behind 235 ℃ of following heat settings, when cooling off film from 180 ℃~90 ℃ interimly, in tenter machine, carry out 3.5% lax thermal treatment in the horizontal, obtain the polyester film for brightness enhancement sheet of thickness 125 μ m, coating layer thickness 75nm.Evaluation result is as shown in table 2.
Further, on the polyester film that obtains, use the ultraviolet hardening acrylic resin, form layers of prisms, obtain the blast sheet.Evaluation result is as shown in table 2.
Embodiment 2
Fusion polyethylene terephthalate ([η]=0.61dl/g, Tg=78 ℃) is extruded by mould, form unstretching film by ordinary method with the drum cooler cooling, on its two sides, be coated with the water-based masking liquid of the concentration 7% of the paint A that forms shown in the table 1 then equably with roller coating machine.This coated film is then carried out drying under 95 ℃, be stretched to 3.4 times in the vertical simultaneously down at 113 ℃, be stretched to 3.6 times in the horizontal, behind 230 ℃ of following heat settings, under 185 ℃, on vertical and horizontal, carry out 2.2% lax thermal treatment respectively, obtain the polyester film for brightness enhancement sheet of thickness 125 μ m, coating layer thickness 75nm.Evaluation result is as shown in table 2.
On the polyester film that obtains, use the ultraviolet hardening acrylic resin to form layers of prisms, obtain the blast sheet.Evaluation result is as shown in table 2.
Embodiment 3
Use paint A to form and film, the thickness of film is 188 μ m, in addition carries out similarly to Example 2, obtains polyester film for brightness enhancement sheet, and then uses this polyester film for brightness enhancement sheet to make the blast sheet.Evaluation result is as shown in table 2.
Embodiment 4~11
Paint B, the C of record, D, J, K, L, N or O form filming of specific thickness in the use table 1, in addition carry out similarly to Example 1, make the blast sheet.Evaluation result is as shown in table 2.
Comparative example 1~5
Paint E, the F of record, G, H or I form filming of specific thickness in the use table 1, in addition carry out similarly to Example 1, obtain polyester film for brightness enhancement sheet.And then use this polyester film for brightness enhancement sheet to make the blast sheet.Evaluation result is as shown in table 2.
Comparative example 6
Not forming coating layer, not being provided with on the face of coating layer layers of prisms directly is set, in addition carry out similarly to Example 1, obtain polyester film for brightness enhancement sheet, and then use this polyester film for brightness enhancement sheet to make the blast sheet.Evaluation result is as shown in table 2.
And in the blast sheet that obtains, the adaptation of basement membrane and layers of prisms is poor, can not be satisfactory when using as the blast sheet.
Table 1
Figure GPA00001021948400121
Be used to be provided with the composition of the masking liquid of coating layer as composition, use following composition.
Acrylic resin 1:
Constitute by 30 moles of % of 60 moles of %/ethyl propenoates of methyl methacrylate/5 moles of % of 5 moles of %/N-n-methylolacrylamide of vinylformic acid 2-hydroxyl ethyl ester.And acrylic acid or the like (ア Network リ Le) is prepared as follows according to the method for record in the preparation example 1~3 of Japanese kokai publication sho 63-37167 communique.Promptly, in four neck flasks, add 302 parts of ion exchanged waters, in stream of nitrogen gas, be warming up to 60 ℃, add ammonium persulphate 0.5 weight part, sodium bisulfite 0.2 weight part then as polymerization starter, so when the liquid temperature is adjusted into 60~70 ℃ with the mixture that dripped as monomeric methyl methacrylate 59.9 weight parts, ethyl propenoate 30.0 weight parts, vinylformic acid 2-hydroxyl ethyl ester 5.8 weight parts, N hydroxymethyl acrylamide 4.3 weight parts in 3 hours.Drip to finish the back and when same temperature ranges stated keeps 2 hours, under agitation continue reaction, cool off then, obtain solids component and be the water dispersion of 25% acrylic resin 1.
Acrylic resin 2:
Constitute by 30 moles of % of 60 moles of %/ethyl propenoates of methyl methacrylate/5 moles of % of 5 moles of %/acrylamides of vinylformic acid 2-hydroxyl ethyl ester.And acrylic acid or the like is prepared as follows according to the method for record in the preparation example 1~3 of Japanese kokai publication sho 63-37167 communique.Promptly, in four neck flasks, add 302 parts of ion exchanged waters, in stream of nitrogen gas, be warming up to 60 ℃, add ammonium persulphate 0.5 weight part, sodium bisulfite 0.2 weight part then as polymerization starter, so when the liquid temperature is adjusted into 60~70 ℃ with the mixture that dripped as monomeric methyl methacrylate 60.8 weight parts, ethyl propenoate 30.4 weight parts, vinylformic acid 2-hydroxyl ethyl ester 5.9 weight parts, acrylamide 2.9 weight parts in 3 hours.Drip to finish the back and when same temperature ranges stated keeps 2 hours, under agitation continue reaction, cool off then, obtain solids component and be the water dispersion of 25% acrylic resin 2.
Acrylic resin 3:
Constitute by 30 moles of % of 60 moles of %/ethyl propenoates of methyl methacrylate/5 moles of % of 5 moles of %/vinyl cyanide of vinylformic acid 2-hydroxyl ethyl ester.And acrylic acid or the like is prepared as follows according to the method for record in the preparation example 1~3 of Japanese kokai publication sho 63-37167 communique.Promptly, in four neck flasks, add 302 parts of ion exchanged waters, in stream of nitrogen gas, be warming up to 60 ℃, add ammonium persulphate 0.5 weight part, sodium bisulfite 0.2 weight part then as polymerization starter, so when the liquid temperature is adjusted into 60~70 ℃ with the mixture that dripped as monomeric methyl methacrylate 61.4 weight parts, ethyl propenoate 30.7 weight parts, vinylformic acid 2-hydroxyl ethyl ester 5.9 weight parts, vinyl cyanide 2.0 weight parts in 3 hours.Drip to finish the back and when same temperature ranges stated keeps 2 hours, under agitation continue reaction, cool off then, obtain solids component and be the water dispersion of 25% acrylic resin 3.
Linking agent 1:
Glycerine poly epihydric alcohol base ether (the system デ of Na ガ セ ケ system テ Star Network ス society Na コ one Le EX-313)
Linking agent 2:
The polymkeric substance of Han oxazolinyl (the Japanese catalyst system エ of society Port Network ロ ス K-2030E)
Linking agent 3:
Methylolation trimeric cyanamide (three and ケ ミ カ Le society system two か ラ Star Network MX-035)
Linking agent 4:
Isocyanic ester (the first industrial pharmacy system エ ラ ス ト ロ of the society Application H-3)
Particulate
Acrylic acid or the like weighting material (the system MX-100W of median size 160nm Japan catalyst society)
Wetting agent 1:
Polyoxyethylene toluylene phenyl ether (Hua Wangshe system エ マ Le ゲ Application A-60)
Wetting agent 2:
Polyoxyethylene tribenzyl phenyl ether (Hua Wangshe system エ マ Le ゲ Application B-66)
Wetting agent 3
Polyoxyalkylene alkyl ether (Sanyo changes into the system Na ロ ア of society Network テ イ one N-70)
Wetting agent 4:
Polyoxy alkylidene oleyl ether (the system パ イ オ ニ of this grease of bamboo society Application D-1504)
Wetting agent 5:
Polyoxyethylene toluylene phenyl ether (Hua Wangshe system エ マ Le ゲ Application A-90)
Table 2
The thickness of film (μ m) The kind of paint The thickness of coating layer (nm) Turbidity (%) The transparency The layers of prisms adaptation Heat-resistant fine adhesive function
Embodiment 1 ??125 Paint A ??75 ??0.7 ??◎ ??○ ??○
Embodiment 2 ??125 Paint A ??75 ??0.7 ??◎ ??○ ??○
Embodiment 3 ??188 Paint A ??75 ??0.8 ??○ ??○ ??○
Embodiment 4 ??125 Paint B ??75 ??0.7 ??◎ ??○ ??○
The thickness of film (μ m) The kind of paint The thickness of coating layer (nm) Turbidity (%) The transparency The layers of prisms adaptation Heat-resistant fine adhesive function
Embodiment 5 ??125 Paint C ??75 ??0.7 ??◎ ??○ ??○
Embodiment 6 ??125 Paint D ??75 ??0.7 ??◎ ??○ ??○
Embodiment 7 ??125 Paint J ??75 ??0.7 ??◎ ??○ ??○
Embodiment 8 ??125 Paint K ??75 ??0.7 ??◎ ??○ ??○
Embodiment 9 ??125 Paint L ??75 ??0.7 ??◎ ??○ ??○
Embodiment 10 ??125 Paint N ??75 ??0.8 ??○ ??○ ??○
Embodiment 11 ??125 Paint O ??75 ??0.8 ??○ ??○ ??○
Comparative example 1 ??125 Paint E ??75 ??1.0 ??× ??○ ??△
Comparative example 2 ??125 Paint F ??75 ??1.0 ??× ??○ ??△
Comparative example 3 ??125 Paint G ??75 ??1.1 ??× ??○ ??△
Comparative example 4 ??125 Paint H ??75 ??1.1 ??× ??○ ??△
Comparative example 5 ??125 Paint I ??75 ??0.7 ??◎ ??× ??×
Comparative example 6 ??125 Do not have ??0.6 ??◎ ??× ??×
According to the present invention, can provide and have the sufficient heat-resistant fine adhesive function that goes for vehicle mounted equipment or the big view display of high brightness, and have the high transparency, show polyester film as the basement membrane of blast sheet (prismatic lens) with the high adaptation of layers of prisms.
Industrial applicability
Polyester film for brightness enhancement sheet of the present invention goes in the various optical applications. Particularly go in the purposes of base material of the blast sheet that liquid crystal display that large picture and high brightness obtain making progress or vehicle mounted etc. use under high-temperature.

Claims (7)

1. polyester film for brightness enhancement sheet is characterized in that, contains polyester film and the coating layer that is arranged on this polyester film, and coating layer contains acrylic resin, linking agent and polyoxy alkylidene phenyl ether.
2. polyester film for brightness enhancement sheet as claimed in claim 1, wherein, the polyoxy alkylidene phenyl ether is the polyoxy alkylidene phenyl ether with a plurality of aryl.
3. polyester film for brightness enhancement sheet as claimed in claim 1, wherein, the polyoxy alkylidene phenyl ether is for having the polyoxy alkylidene phenyl ether of a plurality of styryls and/or benzyl on phenyl.
4. polyester film for brightness enhancement sheet as claimed in claim 1, it is made for the biaxial stretch-formed successively method of utilization behind the masking liquid of coating formation coating layer stretches.
5. polyester film for brightness enhancement sheet as claimed in claim 1, it is made for biaxial stretch-formed method of utilization while behind the masking liquid of coating formation coating layer stretches.
6. blast sheet, it is on the polyester film for brightness enhancement sheet described in any one of the claim 1~5 layers of prisms to be set to obtain.
7. polyester film for brightness enhancement sheet as claimed in claim 1, wherein, the acrylic resin of coating layer is to contain the acrylic resin of the monomer of nitrogen atom as monomer component.
CN2008801025282A 2007-08-09 2008-08-01 Polyester film for brightness enhancement sheet Expired - Fee Related CN101784592B (en)

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