CN101783417A - Low-pressure injection molding encapsulation method of polymer battery and low-pressure injection molding polymer battery - Google Patents
Low-pressure injection molding encapsulation method of polymer battery and low-pressure injection molding polymer battery Download PDFInfo
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- CN101783417A CN101783417A CN201010119069A CN201010119069A CN101783417A CN 101783417 A CN101783417 A CN 101783417A CN 201010119069 A CN201010119069 A CN 201010119069A CN 201010119069 A CN201010119069 A CN 201010119069A CN 101783417 A CN101783417 A CN 101783417A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The invention relates to a low-pressure injection molding encapsulation method of a polymer battery and a low-pressure injection molding polymer battery. The battery of the invention comprises a battery protecting board, a battery cell and an adhesive wherein the battery protecting board is welded with the positive pole and the negative pole of the battery cell; the adhesive frame is composed of a front side, a back side, a left side and a right side; the height of the adhesive frame is equivalent to the thickness of the battery cell; the battery protecting board is clamped on one side, which is provided with an electrode hole, of the adhesive frame; a plurality of convex ribs are arranged on the inner sides of the other three sides of the adhesive frame; the convex ribs abut against the corresponding side of the battery cell, so a gap is formed between the battery cell and the adhesive frame; and hot melt adhesive molded by low-pressure injection molding is filled in the residual space in the adhesive frame. The invention has the advantages of simple structure, low manufacturing cost, good mechanical property, low height of the battery, precise dimension and high realizability.
Description
Technical field
The low-pressure injection molding polymer battery that the present invention relates to a kind of polymer battery low-pressure injection molding method for packing and produce with this method.
Background technology
Development along with the lithium-ion electric pool technology, and lithium ion battery is extensively universal, feasible security performance to lithium ion battery more and more comes into one's own, yet the electric core of normal lithium ion aluminum hull still has the explosion potential of minimum probability, because of the shortcoming of itself structure can not be solved, make the higher lighium polymer electricity core of security performance more and more receive publicity.But the encapsulation of lighium polymer electricity core will accomplish that the effective energy volume is big and encapsulate and low price is the difficult problem of each producer's tackling key problem always.
It is six faces with the softer electrostrictive polymer core of six (upper bottom surface, bottom surface, forward and backward a, left side and right flanks) all will will be lived with the encapsulated by structures of plastic cement or similar plastic rubber surface intensity that existing lithium polymer battery packaging technology requires, to strengthen the intensity of electrostrictive polymer core, reach practical requirement.Present a kind of mode is to adopt to go up to carry out ultrasonic technology after lower casing wraps up electric core.Usually upper bottom surface and bottom surface are common plastic rubber surfaces, though it is simple, its thickness is between 0.4 to 0.6mm.The thickness of two-layer sum is just 0.8 to 1.2mm.It is just very difficult that the thickness of plastic rubber surface drops to its injection moulding of 0.4mm from 0.6mm, and in the case, the cell thickness of making battery upper bottom surface and bottom surface with plastic rubber surface will increase 0.8mm at least.Adopt thickness 0.1 to arrive the steel disc of 0.2mm so the technology of upgrading is upper bottom surface and bottom surface, two-layer thickness sum is just between 0.2 to 0.4mm, relatively rationally.But its shortcoming is to have increased baroque two steel discs.And in the time of upper casing and lower casing injection mo(u)lding, before each moulding, in mould, add steel disc.It has not only increased material cost greatly, and has increased the moulding process cost.
Existing a kind of special battery, as Chinese patent application number 200810198733.5 disclosed battery components, its electric core encapsulation is by the electric core guard assembly of reeling at electric core outer surface, battery head assembly, rail unit and battery protective unit are formed the battery profile, fix to the method for inside battery encapsulating again.This battery is because electric core guard assembly wants precision to be fitted on the electric core, and in the process of fitting, be not subjected to the assembling that movable battery head assembly that limits and battery rail unit are also wanted simultaneously and electric core protective unit definitely fits tightly just can reach the conventional tolerance+0.1mm of battery, first: this battery requires also that every single product dimensional accuracy is very high to remedy the preceding rigging error of injection moulding, second: guarantee that battery is controlled in the minimum rigging error.The 3rd: the electric core protective unit winding process of band glue will guarantee that its moulding profile and size also are difficult for.The material cost of battery and processing cost can increase like this.
No matter be that lower casing wraps up and carries out ultrasonic technology behind the electric core and by the electric core guard assembly method of reeling at electric core outer surface in the above-mentioned employing, can not be further reduced at the height that is exactly battery, the profile that is exactly the lithium polymer battery that comes out of made is all unstable, also nonstandard.And all there is the high problem of complex process cost in two kinds of packaging technologies.
Summary of the invention
It is simple that technical problem to be solved by this invention provides a kind of low-pressure injection molding technology, and the height of the low-pressure injection molding polymer battery that comes out of injection moulding is lower, and overall dimension polymer battery low-pressure injection molding method for packing accurately.
Another technical problem to be solved by this invention provides a kind of simple in structure, low cost of manufacture, and good mechanical property, cell height is lower, size is accurate, the low-pressure injection molding polymer battery that realizability is high.
Technical scheme of the present invention is: a kind of polymer battery low-pressure injection molding method for packing is provided, comprises the steps,
(1), the both positive and negative polarity with battery protecting plate and electric core welds;
(2), the electric core that will have battery protecting plate is inserted by in the glue frame forward and backward, that four sides in a left side and the right side constitute, the height of described glue frame is suitable with electric core thickness, described battery protecting plate is stuck on the side with electrode hole of described glue frame, realizes width and the length direction location of electric core in the glue frame; Be provided with several fins on the medial surface of remaining three sides of described glue frame, described fin is near the respective side of described electric core, makes to form the gap between electric core and the glue frame and constitute semi-finished product;
(3), semi-finished product are inserted in the low-pressure injection molding mould, with the remaining space in the described glue frame fully with the plastic cement filling by the low-pressure injection molding machine.
On the upper and lower bottom surface of the upper bottom surface of described electric core, be pasted with power on core screening glass and following electric core screening glass respectively.
The present invention also provides a kind of low-pressure injection molding polymer battery, comprise battery protecting plate and electric core, the positive and negative electrode welding of described battery protecting plate and described electric core, by forward and backward, four glue frames that the side constitutes in a left side and the right side, the height of described glue frame is suitable with electric core thickness, and described battery protecting plate is stuck on the side with electrode hole of described glue frame; Be provided with several fins on the medial surface of remaining three sides of described glue frame, described fin makes between electric core and the glue frame and forms the gap near the respective side of described electric core; Be full of the PUR of useful low-pressure injection molding mode injection moulding in the remaining space in described glue frame.
As improvement of the present invention, on the upper and lower bottom surface of the upper bottom surface of described electric core, be pasted with power on core screening glass and following electric core screening glass respectively.
As to further improvement of the present invention, on adjacent two sides, the side with the self-contained battery baffle of described glue frame, be provided with several cast gates.
As to further improvement of the present invention, respectively be provided with three cast gates on described each side, the width of each cast gate (e) is 0.5-1.5mm, highly (f) is 0.3-1.2mm.
As to further improvement of the present invention, the thickness of the side of described glue frame is 0.2-0.8mm.
As to further improvement of the present invention, the width of described fin (d) is 0.3-1mm; Thickness (c) is 0.3-0.8; Highly (b) is the 0.4-0.7 coefficient of glue frame height; The spacing of described adjacent two fins (a) is 2-6mm.
As to further improvement of the present invention, described power on the core screening glass and down the thickness of electric core screening glass be 0.1-0.3mm.
The present invention compared with prior art has following remarkable result:
The present invention has been owing to adopted elder generation that electric core is fixed in the standard-sized glue frame, and then in the glue frame injection molding way, so just overcome lighium polymer electricity core overall dimension instability, and the not enough defective of housing mechanical strength.And under the prerequisite that guarantees the cell package fail safe, realized the electric core effective volume maximization of packaged battery, effectively promoted the battery capacity volume ratio.And effectively guaranteed the overall dimension consistency of battery, and the height of battery is equated substantially with the height of electric core, reached the thinning of battery.
It is simple that the present invention has packaging technology, and honest and clean advantage falls in cost.And for producing tool, the cell package mechanized equipment is less demanding, is not very many for production lot quantity, but the high battery of quality requirements is also very suitable.
Description of drawings
Fig. 1 is the three-dimensional decomposition texture schematic diagram of a kind of embodiment of low-pressure injection molding polymer battery of the present invention.
Fig. 2 is the perspective view behind the part unit construction among Fig. 1.
Fig. 3 is the perspective view behind the glue frame after electric core shown in Figure 2 is packed into.
Fig. 4 is the top plan view structural representation of Fig. 3.
Fig. 5 is the perspective view after Fig. 3 installs.
Fig. 6 is the perspective view after Fig. 5 injection moulding.
Fig. 7 is the broken section structural representation of Fig. 6.
Fig. 8 is the perspective view of the glue frame among Fig. 1.
Embodiment
See also Fig. 1, disclosed is a kind of low-pressure injection molding polymer battery, comprise battery protecting plate 50 and electric core 10, the protective circuit that is made of many independent entry devices is arranged on described battery protecting plate 50, the both positive and negative polarity of the protective circuit on the described battery protecting plate 50 and the positive pole 11 of described electric core 10, the welding of negative pole 12 utmost points, in case of necessity, PTC501 who is used to provide temperature protection of serial connection among positive pole 11 that also can electric core 10 or the negative pole 12, by preceding, after, the glue frame 30 that a left side and right four sides constitute, the height h1 of described glue frame 30 is more than or equal to the thickness h 2 of electric core, for the thickness that guarantees the final products battery is the thinnest, preferably the height h1 of glue frame 30 is designed to equal the thickness h 2 of electric core; Described battery protecting plate 50 is stuck on the side with electrode hole 31 of described glue frame 30 (being generally leading flank); Be provided with several fins 32 on the medial surface of remaining three sides of described glue frame (being trailing flank, left surface and right flank), described fin 32 makes between electric core 10 and the glue frame 30 and forms the gap near the respective side of described electric core 10; Be full of the plastic cement 20 of useful low-pressure injection molding mode injection moulding in the remaining space in described glue frame 30.On the upper and lower bottom surface of the upper bottom surface of described electric core 10, be pasted with power on core screening glass 41 and following electric core screening glass 40 respectively.The described thickness that powers on core screening glass 41 and following electric core screening glass 40 can also can for the sheet material of 0.1-0.3mm sheet metal or similar strength; during concrete the use; in core screening glass 41 and following electric core screening glass 40 the one side that powers on respect to electric core; set in advance the viscose glue substrate layer; on the viscose glue substrate layer, establish a diaphragm; during use, only need take diaphragm off, just power on core screening glass 41 and following electric core screening glass 40 can be sticked on respectively on the respective bottom surfaces of electric core 10.The thickness of the side of described glue frame 30 is preferably 0.2-0.8mm, and this size promptly can guarantee the mechanical performance of glue frame 30, can guarantee that also final battery is unlikely excessive in the size of length and width direction.
Convenience when guaranteeing low-pressure injection molding, the present invention described glue frame 30 with the and arranged on left and right sides face on respectively be provided with several cast gates 33.In the present embodiment, respectively be provided with three cast gates 33 on each side, the width of each cast gate 33 (e) is 0.5-1.5mm, and highly (f) is 0.3-1.2mm (referring to Fig. 8).
Among the present invention, the width of described fin 32 (d) is 0.3-1mm; Thickness (c) is 0.3-0.8; Highly (b) is the 0.4-0.7 coefficient of glue frame height; The spacing of described adjacent two fins 32 (a) is 2-6mm.The special feature of the glue frame 30 among the present invention is exactly its inboard fin 32 that evenly distributed, and this fin 32 can allow electric core 10 with glue frame 30 uniform gap be arranged, so that low-pressure injection molding glue can be filled its inside uniformly.It two can solve glue frame 30 and plastic cement 20 (PUR) and be connected in conjunction with the non-fusion in back, and makes that in variations in temperature or use glue frame 30 can not produce the phenomenon of disengaging.
The present invention also provides polymer battery low-pressure injection molding method for packing in a kind of preparation, comprises the steps,
(1), battery protecting plate 50 positive and negative electrode with electric core 10 is welded respectively, see also Fig. 2, shown in Figure 2 is to have connected one to be used to provide temperature protection that PTC 501 is arranged between the positive pole of battery protecting plate 50 and electric core 10; Obviously, battery protecting plate 50 inboards are provided with protective circuit, and as overvoltage or low-voltage protection circuit etc., this is a prior art, need not to repeat.
(2), the electric core 10 that will have battery protecting plate 50 is inserted by preceding, after, the glue frame 30 that a left side and right four sides constitute is interior (referring to Fig. 3, Fig. 4 and Fig. 5), the height of described glue frame 30 and electric core 10 thickness basically identicals (more than or equal to), described battery protecting plate 50 is stuck on the side with electrode hole 31 of described glue frame 10, its specific practice is, the location-plate 300 that is provided with inboard separated by a distance in the side with electrode hole 31 of glue frame 10, constitute a groove between location-plate 300 and the described side medial surface, the width of this groove and length preferably equal the thickness and the length of battery protecting plate 50, can realize Width and the length direction location of electric core 10 in glue frame 3 like this; Battery protecting plate 50 short transverses location during by injection moulding on the mould two thimbles 502 assist fixing; Be provided with several fins 32 on the medial surface of remaining three sides (left surface, right flank and trailing flank) of described glue frame 30, described fin 32 is near the respective side of described electric core 10, makes to form gap 100 between electric core 10 and the glue frame 30 and constitute semi-finished product;
(3), semi-finished product are inserted in the low-pressure injection molding mould, by the low-pressure injection molding machine remaining space in the described glue frame is filled (referring to Fig. 6) fully with plastic cement.
At last, on the upper and lower bottom surface of the upper bottom surface of described electric core 10, be pasted with power on core screening glass 41 and following electric core screening glass 40 respectively.Obviously, also can after above-mentioned (1) step, carry out in the step that is pasted with power on core screening glass 41 and following electric core screening glass 40 on the upper and lower bottom surface of the upper bottom surface of described electric core 10 respectively.
Fig. 7 is the broken section structural representation of Fig. 6.It is the corresponding groove 34 of shape of the fin 32 that produces behind the low pressure injection formaing to make electric core 10 and glue frame 30 strong bonded by groove 34 and combining of fin 32 for the fin 32 that glue frame 30 is described can make.
Fig. 8 is the perspective view of the glue frame 30 among Fig. 1, and Fig. 8 has illustrated the concrete structure of the glue frame 30 among the present invention.
Claims (10)
1. polymer battery low-pressure injection molding method for packing is characterized in that: comprises the steps,
(1), the positive and negative electrode with battery protecting plate and electric core welds respectively;
(2), the electric core that will have battery protecting plate is inserted by in the glue frame forward and backward, that four sides in a left side and the right side constitute, the height of described glue frame is suitable with electric core thickness, described battery protecting plate is stuck on the side with electrode hole of described glue frame, realizes width and the length direction location of electric core in the glue frame; Be provided with several fins on the medial surface of remaining three sides of described glue frame, described fin is near the respective side of described electric core, makes to form the gap between electric core and the glue frame and constitute semi-finished product;
(3), semi-finished product are inserted in the low-pressure injection molding mould, with the remaining space in the described glue frame fully with the plastic cement filling by the low-pressure injection molding machine.
2. a kind of polymer battery low-pressure injection molding method for packing according to claim 1; it is characterized in that: after described (1) step, also have following step, promptly on the upper and lower bottom surface of the upper bottom surface of described electric core, be pasted with power on core screening glass and following electric core screening glass respectively.
3. a kind of polymer battery low-pressure injection molding method for packing according to claim 1; it is characterized in that: after described (3) step, also have following step, promptly on the upper and lower bottom surface of the upper bottom surface of described electric core, be pasted with power on core screening glass and following electric core screening glass respectively.
4. low-pressure injection molding polymer battery, comprise battery protecting plate and electric core, the positive and negative electrode welding of described battery protecting plate and described electric core, it is characterized in that, also comprise: by forward and backward, four glue frames that the side constitutes in a left side and the right side, the height of described glue frame is suitable with electric core thickness, and described battery protecting plate is stuck on the side with electrode hole of described glue frame; Be provided with several fins on the medial surface of remaining three sides of described glue frame, described fin makes between electric core and the glue frame and forms the gap near the respective side of described electric core; Be full of the PUR of useful low-pressure injection molding mode injection moulding in the remaining space in described glue frame.
5. low-pressure injection molding polymer battery according to claim 4 is characterized in that: be pasted with power on core screening glass and following electric core screening glass on the upper and lower bottom surface of the upper bottom surface of described electric core respectively.
6. according to claim 4 or 5 described low-pressure injection molding polymer batteries, it is characterized in that: on adjacent two sides, the side with the self-contained battery baffle of described glue frame, be provided with several cast gates.
7. low-pressure injection molding polymer battery according to claim 6 is characterized in that: respectively be provided with three cast gates on described each side, the width of each cast gate (e) is 0.5-1.5mm, and highly (f) is 0.3-1.2mm.
8. low-pressure injection molding polymer battery according to claim 7 is characterized in that: the thickness of the side of described glue frame is 0.2-0.8mm.
9. low-pressure injection molding polymer battery according to claim 8 is characterized in that: the width of described fin (d) is 0.3-1mm; Thickness (c) is 0.3-0.8; Highly (b) is the 0.4-0.7 coefficient of glue frame height; The spacing of described adjacent two fins (a) is 2-6mm.
10. low-pressure injection molding polymer battery according to claim 9 is characterized in that: the described thickness that powers on core screening glass and following electric core screening glass is 0.1-0.3mm.
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Cited By (17)
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CN103259045A (en) * | 2013-04-28 | 2013-08-21 | 深圳市力莱电源有限公司 | Polymer battery and packaging method thereof |
CN103825051A (en) * | 2013-10-17 | 2014-05-28 | 珠海光宇电池有限公司 | Polymer lithium ion battery and manufacturing method thereof |
CN105390750A (en) * | 2015-11-23 | 2016-03-09 | 安徽恒利机电科技有限公司 | Packaging process for lithium battery of miner lamp |
CN107171070A (en) * | 2017-05-23 | 2017-09-15 | 无锡科锐漫电子科技有限公司 | Antenna packages method and antenna |
CN110773397A (en) * | 2019-09-18 | 2020-02-11 | 欣旺达电动汽车电池有限公司 | Method and system for gluing on battery cell |
CN111312989A (en) * | 2018-12-12 | 2020-06-19 | 三星Sdi株式会社 | Electrode for rechargeable lithium battery and rechargeable lithium battery comprising the same |
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US11508992B2 (en) | 2019-05-03 | 2022-11-22 | Samsung Sdi Co. Ltd. | Rechargeable lithium battery |
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US11522183B2 (en) | 2019-05-03 | 2022-12-06 | Samsung Sdi Co., Ltd. | Rechargeable lithium battery |
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CN103259045B (en) * | 2013-04-28 | 2016-04-13 | 深圳市力莱电源科技有限公司 | A kind of polymer battery and method for packing thereof |
CN103825051A (en) * | 2013-10-17 | 2014-05-28 | 珠海光宇电池有限公司 | Polymer lithium ion battery and manufacturing method thereof |
CN105390750A (en) * | 2015-11-23 | 2016-03-09 | 安徽恒利机电科技有限公司 | Packaging process for lithium battery of miner lamp |
CN105390750B (en) * | 2015-11-23 | 2017-12-01 | 安徽恒利机电科技股份有限公司 | A kind of mine lamp lithium battery encapsulation technique |
CN107171070A (en) * | 2017-05-23 | 2017-09-15 | 无锡科锐漫电子科技有限公司 | Antenna packages method and antenna |
US11728522B2 (en) | 2018-07-03 | 2023-08-15 | Samsung Sdi Co., Ltd. | Electrode for rechargeable lithium battery, and rechargeable lithium battery including the same |
US11705585B2 (en) | 2018-07-03 | 2023-07-18 | Samsung Sdi Co., Ltd. | Rechargeable lithium battery |
CN111312989B (en) * | 2018-12-12 | 2023-03-24 | 三星Sdi株式会社 | Electrode for rechargeable lithium battery and rechargeable lithium battery comprising the same |
CN111312989A (en) * | 2018-12-12 | 2020-06-19 | 三星Sdi株式会社 | Electrode for rechargeable lithium battery and rechargeable lithium battery comprising the same |
US11710820B2 (en) | 2019-05-03 | 2023-07-25 | Samsung Sdi Co., Ltd. | Rechargeable lithium battery |
US11508992B2 (en) | 2019-05-03 | 2022-11-22 | Samsung Sdi Co. Ltd. | Rechargeable lithium battery |
US11515523B2 (en) | 2019-05-03 | 2022-11-29 | Samsung Sdi Co., Ltd. | Rechargeable lithium battery |
US11522185B2 (en) | 2019-05-03 | 2022-12-06 | Samsung Sdi Co., Ltd. | Rechargeable lithium battery |
US11522183B2 (en) | 2019-05-03 | 2022-12-06 | Samsung Sdi Co., Ltd. | Rechargeable lithium battery |
US11658287B2 (en) | 2019-05-03 | 2023-05-23 | Samsung Sdi Co., Ltd. | Rechargeable lithium battery |
CN110773397B (en) * | 2019-09-18 | 2023-08-15 | 欣旺达电动汽车电池有限公司 | Method and system for applying glue on battery cell |
CN110773397A (en) * | 2019-09-18 | 2020-02-11 | 欣旺达电动汽车电池有限公司 | Method and system for gluing on battery cell |
CN111834576A (en) * | 2020-08-04 | 2020-10-27 | 珠海冠宇电源有限公司 | Electricity core mixes parallelly connected battery |
CN111969151A (en) * | 2020-08-31 | 2020-11-20 | 东莞新能德科技有限公司 | Battery and electronic device |
CN112271411A (en) * | 2020-10-31 | 2021-01-26 | 东莞新能德科技有限公司 | Battery, battery pack, and electronic device |
CN112271411B (en) * | 2020-10-31 | 2023-08-08 | 东莞新能德科技有限公司 | Battery, battery pack and electronic device |
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