CN101776200B - Variable-pressure overflow valve used for lubricating - Google Patents
Variable-pressure overflow valve used for lubricating Download PDFInfo
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- CN101776200B CN101776200B CN2010101034793A CN201010103479A CN101776200B CN 101776200 B CN101776200 B CN 101776200B CN 2010101034793 A CN2010101034793 A CN 2010101034793A CN 201010103479 A CN201010103479 A CN 201010103479A CN 101776200 B CN101776200 B CN 101776200B
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- 230000001050 lubricating effect Effects 0.000 title description 8
- 238000005461 lubrication Methods 0.000 claims abstract description 24
- 230000001105 regulatory effect Effects 0.000 claims abstract description 16
- 239000004519 grease Substances 0.000 abstract description 16
- 230000007246 mechanism Effects 0.000 abstract description 3
- 230000007423 decrease Effects 0.000 abstract description 2
- 239000003921 oil Substances 0.000 description 81
- 238000010586 diagram Methods 0.000 description 6
- 238000007789 sealing Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000010729 system oil Substances 0.000 description 1
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Abstract
本发明公开了一种润滑用变压溢流阀,包括阀体(8)、阀芯(3)和弹簧(9),阀芯(3)滑动配合在阀体(8)内,阀体(8)一端设有进油口(1),另一端螺接有调压螺堵(10),弹簧(9)一端与调压螺堵(10)抵紧,另一端与阀芯(3)抵紧,阀芯(3)内具有轴向油孔(2),进油口(1)可通过轴向油孔(2)和溢流孔与油箱相通,溢流孔为两个,分别为溢流小孔(6)和溢流大孔(7),且轴向排列在阀体(8)上或阀芯(3)上。当随着温度降低油脂粘度越来越大时,第一个溢流小孔产生的阻力也随之增加,从而达到了因温度下降而自动提高润滑系统压力的目的,第二个溢流大孔与弹簧力配合作用,是润滑系统的最高限压机构。
The invention discloses a pressure-changing relief valve for lubrication, which comprises a valve body (8), a valve core (3) and a spring (9), the valve core (3) is slidingly fitted in the valve body (8), and the valve body ( 8) One end is provided with an oil inlet (1), and the other end is screwed with a pressure regulating screw plug (10). One end of the spring (9) is pressed against the pressure regulating screw plug (10), and the other end is pressed against the valve core (3). Tight, the spool (3) has an axial oil hole (2), the oil inlet (1) can communicate with the oil tank through the axial oil hole (2) and the overflow hole, there are two overflow holes, respectively The small flow hole (6) and the large overflow hole (7) are axially arranged on the valve body (8) or on the valve core (3). When the viscosity of the grease increases as the temperature decreases, the resistance generated by the first small overflow hole also increases, thereby achieving the purpose of automatically increasing the pressure of the lubrication system due to the temperature drop, and the second large overflow hole Cooperating with the spring force, it is the highest pressure limiting mechanism of the lubrication system.
Description
技术领域 technical field
本发明涉及汽车配件领域,具体讲是一种用于汽车的润滑系统的润滑用变压溢流阀。The invention relates to the field of auto parts, in particular to a lubricating pressure change relief valve used in the lubricating system of the automobile.
背景技术 Background technique
为减少车辆的运动部件之间的磨损、维持各机构间良好的运转状态,人们必须对车辆中的运动部件定期加油润滑,而溢流阀是车辆润滑系统中必不可少的零部件。现有技术的润滑用溢流阀包括阀芯、弹簧和具有阀腔的阀体,阀腔内滑动配合有阀芯,阀体的一端设有进油口,另一端螺接有调压螺堵,阀芯通过弹簧与调压螺堵连接,溢流阀的阀芯或阀体上具有一个或多个位于同一径向剖面上的溢流孔,阀芯内具有油孔,所述的进油口可通过该溢流孔和油孔与油箱相通。但是这种结构的润滑用溢流阀却存在以下的缺点:由于此溢流阀是用于车辆的润滑系统的,阀内流动的是润滑油脂,油脂在环境温度较高的季节被使用时,能确保油脂的粘度较低从而油脂的流动性好,这样液压控制阀可以正常工作;但是当环境温度较低时,油脂的粘度变大,从而油脂的流动性很差,要保证低温环境下油脂的流动性很好,就必须提高系统的油压,而现有结构上溢流阀并不能使油压升高,从而导致润滑系统不能正常工作,最终影响车辆摩擦副的正常润滑而出现加速磨损的现象。In order to reduce the wear and tear between the moving parts of the vehicle and maintain the good operation of the various mechanisms, people must regularly lubricate the moving parts in the vehicle, and the overflow valve is an essential part of the vehicle lubrication system. The relief valve for lubrication in the prior art includes a valve core, a spring, and a valve body with a valve cavity. The valve core is slidingly fitted in the valve cavity. One end of the valve body is provided with an oil inlet, and the other end is screwed with a pressure regulating screw plug. , the spool is connected to the pressure regulating plug through a spring, the spool or valve body of the relief valve has one or more overflow holes located on the same radial section, the spool has an oil hole, and the oil inlet The port can communicate with the oil tank through the overflow hole and the oil hole. However, the overflow valve for lubrication of this structure has the following disadvantages: since the overflow valve is used for the lubrication system of the vehicle, the lubricating grease flows in the valve, and when the grease is used in the season when the ambient temperature is high, It can ensure that the viscosity of the grease is low and the fluidity of the grease is good, so that the hydraulic control valve can work normally; but when the ambient temperature is low, the viscosity of the grease becomes larger, so the fluidity of the grease is very poor, so it is necessary to ensure that the grease in a low temperature environment If the fluidity is very good, it is necessary to increase the oil pressure of the system, and the relief valve in the existing structure cannot increase the oil pressure, which will cause the lubrication system to not work normally, and eventually affect the normal lubrication of the friction pair of the vehicle and cause accelerated wear The phenomenon.
发明内容 Contents of the invention
本发明所要解决的技术问题是,提供一种适用于一年四季、能保证车辆润滑系统正常运行的润滑用溢流阀。The technical problem to be solved by the present invention is to provide a lubricating overflow valve which is suitable for all seasons and can ensure the normal operation of the vehicle lubricating system.
为解决上述技术问题,本发明提供的润滑用变压溢流阀,包括阀体、阀芯和弹簧,所述的阀芯滑动配合在阀体内,所述的阀体一端设有进油口,另一端螺接有调压螺堵,所述弹簧的一端与调压螺堵抵紧,另一端与阀芯抵紧,阀芯内具有轴向油孔,所述的进油口可通过轴向油孔和溢流孔与油箱相通,所述的溢流孔为两个,分别为溢流小孔和溢流大孔,且轴向排列在阀体上或阀芯上。In order to solve the above technical problems, the lubricating variable pressure relief valve provided by the present invention includes a valve body, a valve core and a spring. The valve core is slidably fitted in the valve body, and one end of the valve body is provided with an oil inlet. The other end is screwed with a pressure regulating screw plug, one end of the spring is pressed against the pressure regulating screw plug, and the other end is pressed against the valve core. There is an axial oil hole in the valve core, and the oil inlet can pass through the axial The oil hole and the overflow hole communicate with the oil tank, and there are two overflow holes, which are respectively a small overflow hole and a large overflow hole, and are axially arranged on the valve body or on the valve core.
采用以上结构后,本发明与现有技术相比,具有以下的优点:由于将溢流孔设置成两个轴向排列的溢流孔,这样本润滑用溢流阀在环境温度较高的季节被使用时,油脂的粘度较低而流动性好,仅由单个溢流孔与弹簧建立的阻力即可实现溢流的功能;在环境温度较低的季节被使用时,油脂的粘度较高而流动性差,此时就需要提高油压来克服油脂在低温下的流动阻力,本发明提供的溢流阀恰好解决了该问题。当随着温度的降低油脂粘度越来越大时,第一个溢流小孔产生的阻力也随之增加,从而达到了因温度下降而自动提高润滑系统压力的目的,第二个溢流大孔是与弹簧力配合作用,是润滑系统的最高限压机构,这样,使润滑系统的压力可以随着温度的下降而逐步升高。After adopting the above structure, compared with the prior art, the present invention has the following advantages: since the overflow hole is set as two axially arranged overflow holes, the relief valve for lubrication can be used in seasons with high ambient temperature. When used, the viscosity of the grease is low and the fluidity is good, and the overflow function can be realized only by the resistance established by a single overflow hole and the spring; when the ambient temperature is low, the viscosity of the grease is high and the If the fluidity is poor, it is necessary to increase the oil pressure to overcome the flow resistance of the grease at low temperature. The relief valve provided by the invention just solves this problem. When the viscosity of the grease increases as the temperature decreases, the resistance generated by the first small overflow hole also increases, thereby achieving the purpose of automatically increasing the pressure of the lubrication system due to the temperature drop, and the second large overflow hole The hole cooperates with the spring force and is the highest pressure-limiting mechanism of the lubrication system, so that the pressure of the lubrication system can gradually increase as the temperature drops.
所述的溢流孔位于阀芯上,所述的阀体内滑动配合有阀芯套,阀芯套内滑动配合有阀芯;该溢流阀还包括卸荷阀组件,所述的卸荷阀组件滑动配合在阀体内,并位于进油口与阀芯之间;阀芯外套有弹簧座,所述的弹簧座的一端面与弹簧相抵,另一端面与阀芯套相抵。采用这种结构后,使本溢流阀更加适用于内置式结构,即把溢流阀置于阀板内,减少阀板外的阀组件。The overflow hole is located on the spool, the valve body is slidably fitted with a spool sleeve, and the spool sleeve is slidably fitted with a spool; the overflow valve also includes an unloading valve assembly, and the unloading valve The component is slidingly fitted in the valve body and is located between the oil inlet and the valve core; the valve core is covered with a spring seat, and one end of the spring seat is against the spring, and the other end is against the valve core sleeve. After adopting this structure, the overflow valve is more suitable for the built-in structure, that is, the overflow valve is placed in the valve plate, and the valve components outside the valve plate are reduced.
所述的溢流孔位于阀体上,所述的阀芯在径向上设有与轴向油孔相通的横孔,所述的横孔在阀芯外圆面处设有沟槽。采用这种结构后,使本溢流阀更加适用于外置式,即把本溢流阀直接螺纹连接在阀板上即可,使用十分方便。The overflow hole is located on the valve body, and the valve core is provided with a horizontal hole communicating with the axial oil hole in the radial direction, and the horizontal hole is provided with a groove on the outer surface of the valve core. After adopting this structure, the overflow valve is more suitable for external installation, that is, the overflow valve can be directly threaded on the valve plate, which is very convenient to use.
附图说明 Description of drawings
图1是现有技术润滑用溢流阀的结构示意图;Fig. 1 is a structural schematic diagram of a relief valve for lubrication in the prior art;
图2是本发明润滑用变压溢流阀内置式的结构示意图;Fig. 2 is a structural schematic diagram of a built-in variable pressure relief valve for lubrication of the present invention;
图3是本发明润滑用变压溢流阀外置式的结构示意图。Fig. 3 is a structural schematic diagram of an external pressure variable relief valve for lubrication according to the present invention.
其中,in,
现有技术:1’、进油口;2’、油孔;3’、阀芯;6’、溢流小孔;8’、阀体;9’、弹簧;10’、调压螺堵;11’、卸荷阀组件;12’、阀芯套;13’、弹簧座;14’、回油孔;15’、出油孔;Existing technology: 1', oil inlet; 2', oil hole; 3', valve core; 6', overflow hole; 8', valve body; 9', spring; 10', pressure regulating screw plug; 11', unloading valve assembly; 12', spool sleeve; 13', spring seat; 14', oil return hole; 15', oil outlet hole;
本发明:1、进油口;2、轴向油孔;3、阀芯;4、沟槽;5、横孔;6、溢流小孔;7、溢流大孔;8、阀体;9、弹簧、10、调压螺堵;11、卸荷阀组件;12、阀芯套;13、弹簧座;14、回油孔;15、出油孔。The present invention: 1. Oil inlet; 2. Axial oil hole; 3. Valve core; 4. Groove; 5. Horizontal hole; 6. Small overflow hole; 7. Large overflow hole; 8. Valve body; 9. Spring, 10. Pressure regulating screw plug; 11. Unloading valve assembly; 12. Spool sleeve; 13. Spring seat; 14. Oil return hole; 15. Oil outlet hole.
具体实施方式 Detailed ways
下面结合附图和具体实施方式对本发明作进一步详细地说明。The present invention will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
由图1所示的现有技术润滑用溢流阀的结构示意图可知,包括阀体8’和阀芯3’,所述的阀芯3’滑动配合在阀芯套12’内,阀芯套12’滑动配合在阀体8’内。所述的阀体8’一端设有进油口1’,另一端螺接有调压螺堵10’。所述的阀芯3’内具有轴向油孔2’,阀芯3’的一端通过弹簧9’与调压螺堵10’连接,另一端的油孔2’通过卸荷阀组件11’与进油口1’相通。阀芯3’外套有弹簧座13’,所述的弹簧座13’的一端面与弹簧9’相抵,另一端面与阀芯套12’相抵。所述的阀芯3’上具有溢流小孔6’, 进油口1’通过油孔2’和溢流小孔6’与回油孔14’相通。It can be seen from the structural schematic diagram of the prior art relief valve for lubrication shown in Figure 1 that it includes a valve body 8' and a spool 3', the spool 3' is slidingly fitted in the spool sleeve 12', and the spool sleeve 12' is a slip fit within valve body 8'. One end of the valve body 8' is provided with an oil inlet 1', and the other end is screwed with a pressure regulating screw plug 10'. The spool 3' has an axial oil hole 2', one end of the spool 3' is connected to the pressure regulating plug 10' through a spring 9', and the oil hole 2' at the other end is connected to the unloading valve assembly 11'. Oil inlet 1' communicates. The spool 3' is covered with a spring seat 13', one end face of the spring seat 13' is against the spring 9', and the other end face is against the spool sleeve 12'. The described spool 3' has an overflow aperture 6', and the oil inlet 1' communicates with the oil return hole 14' through the oil hole 2' and the overflow aperture 6'.
由图2所示的本发明润滑用变压溢流阀的结构示意图可知,它包括阀体8、阀芯3和弹簧9,所述的阀芯3滑动配合在阀芯套12内,阀芯套12滑动配合在阀体8内。所述的阀体8一端设有进油口1,另一端螺接有调压螺堵10。所述的弹簧9的一端抵紧在调压螺堵10上,另一端抵紧在阀芯3上。该溢流阀还包括卸荷阀组件11,所述的卸荷阀组件11滑动配合在阀体8内,并位于进油口1与阀芯3之间。阀芯3外套有弹簧座13,所述的弹簧座13的一端面与弹簧9相抵,另一端面与阀芯套12相抵。阀芯3内具有轴向油孔2,阀芯3上还具有两个与油孔2相通的径向溢流孔,分别为沿轴线平行排列的溢流小孔6和溢流大孔7。所述的进油口1可通过溢流孔、轴向油孔2和回油孔14与油箱相通。As can be seen from the structure diagram of the variable pressure relief valve for lubrication of the present invention shown in Figure 2, it includes a
采用这种内流式的溢流阀结构,当油泵工作,系统油压上升,压力油从进油口1进入阀体内的阀腔,将卸荷阀组件中的碗形密封圈顶起,压缩卸荷阀组件中的弹簧,此时,碗形密封圈抵住阀芯3,将阀芯3内的油孔2封闭。此时压力油从卸荷阀组件的导向座外周的通油槽经碗形密封圈的碗形唇边进入出油孔15,从而向系统供油。当系统达到溢流阀的设定压力时,压力油推动阀芯套12向右移,压缩弹簧9,这样阀芯3内的油孔2通过溢流小孔6与出油孔15接通,此时余油就经溢流小孔6、油孔2,从回油孔14流回油箱,使系统保持压力。如果环境温度下降而使油脂的粘度越来越大时,油脂的流动阻力也随之升高,流经溢流小孔6和弹簧力所产生的阻力也增加,润滑系统的压力也随之升高,直至系统的压力继续推动阀芯套12向右移动,打开溢流大孔7的限压通道,这样阀芯3内的油孔2通过溢流大孔7与出油孔15接通,此时余油就经溢流大孔7、油孔2,从回油孔14流回油箱,从而再使系统压力保持一个较高的压力区限。With this internal flow relief valve structure, when the oil pump works, the oil pressure of the system rises, and the pressure oil enters the valve cavity in the valve body from the
由图3所示的本发明润滑用变压溢流阀的结构示意图可知,它包括阀体8、阀芯3和弹簧9,所述的阀芯3滑动配合在阀芯套12内,阀芯套12滑动配合在阀体8内。所述的阀体8一端设有进油口1,另一端螺接有调压螺堵10。所述的弹簧9的一端抵紧在调压螺堵10上,另一端抵紧在阀芯3上。阀芯3内具有轴向油孔2,阀体8上具有两个径向溢流孔,分别为平行排列的溢流小孔6和溢流大孔7。所述的阀芯3在径向上制有与油孔3相通的横孔5。所述的横孔5在阀芯3外圆面处制有沟槽4,所述的沟槽4在轴向上的尺寸大于溢流小孔6和溢流大孔7的间隔尺寸。所述的进油口1可通过轴向油孔2、溢流孔和外接回油管与油箱相通。It can be seen from the structural schematic diagram of the lubricating variable pressure relief valve of the present invention shown in Fig. 3 that it includes a
采用这种外流式的溢流阀结构,当油泵工作,系统油压上升,压力油从进油口1进入阀体内的阀腔,当系统达到溢流阀的设定压力时,压力油推动阀芯3向右移,压缩弹簧9,这样阀芯3内的油孔2通过溢流小孔6回油箱,此时余油就经油孔2、横孔5、沟槽4,从溢流小孔6流回油箱,使系统保持压力。如果环境温度下降而使油脂的粘度越来越大时,油脂的流动阻力也随之升高。流经溢流小孔6和弹簧力所产生的阻力也增加,润滑系统的压力也随之升高,直至系统的压力将继续推动阀芯3向右移动,打开溢流大孔7的限压通道,这样阀芯3内的油孔2通过溢流大孔7或同时通过溢流小孔6和溢流大孔7回油箱,此时余油就经油孔2、横孔5、沟槽4,从溢流大孔7或同时从溢流小孔6和溢流大孔7流回油箱,从而再使系统保持一个较高的压力区限。With this outward flow relief valve structure, when the oil pump works, the system oil pressure rises, and the pressure oil enters the valve cavity in the valve body from the
本发明并不局限于以上所述的具体实施例,其中,沟槽4在轴向上的尺寸也可以不用大于溢流小孔6和溢流大孔7的间隔尺寸,此时,当溢流大孔7工作时不同时与溢流小孔6工作。这些变化均落入本发明保护范围之内。The present invention is not limited to the specific embodiments described above, wherein, the size of the groove 4 in the axial direction also need not be greater than the spacing size of the
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| CN104675781B (en) * | 2013-11-30 | 2016-08-24 | 中国科学院沈阳自动化研究所 | A kind of compact external control direct-acting overflow valve |
| CN104197179B (en) * | 2014-09-02 | 2017-10-10 | 李祺 | A kind of railway switch multiple spot self-acting lubricator |
| CN109709359B (en) * | 2019-02-25 | 2024-11-05 | 深圳供电局有限公司 | Adapter, test connector for GIS equipment and GIS equipment |
| CN112780622B (en) * | 2019-11-11 | 2025-10-03 | 上海极智机电设备有限公司 | A silent guide type relief valve |
| CN111075625A (en) * | 2019-12-31 | 2020-04-28 | 南岳电控(衡阳)工业技术股份有限公司 | A relief valve for two-stage opening pressure control flow |
| CN111365602A (en) * | 2020-04-23 | 2020-07-03 | 南京贝奇尔机械有限公司 | Rubber valve disc capable of fast unloading |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4016897A (en) * | 1975-02-10 | 1977-04-12 | Zeo Asioli | Pressure and flow-regulating valve for automatic or semiautomatic-cycle lubricating system |
-
2010
- 2010-01-26 CN CN2010101034793A patent/CN101776200B/en active Active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4016897A (en) * | 1975-02-10 | 1977-04-12 | Zeo Asioli | Pressure and flow-regulating valve for automatic or semiautomatic-cycle lubricating system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101776200A (en) | 2010-07-14 |
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