CN101775597A - High temperature resistant metal passivator - Google Patents
High temperature resistant metal passivator Download PDFInfo
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- CN101775597A CN101775597A CN200910265418A CN200910265418A CN101775597A CN 101775597 A CN101775597 A CN 101775597A CN 200910265418 A CN200910265418 A CN 200910265418A CN 200910265418 A CN200910265418 A CN 200910265418A CN 101775597 A CN101775597 A CN 101775597A
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- high temperature
- temperature resistant
- resistant metal
- metal passivator
- phosphoric acid
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Abstract
The invention relates to a high temperature resistant metal passivator, wherein the main raw materials thereof comprise the following components in percentage by mass: 93-95 percent of water, 1-2 percent of phosphate, 0.5-1 percent of accelerant, 0.05-0.1 percent of surfactant and 3-4 percent of high temperature resistant passivation component. The phosphate is one of disodium hydrogen phosphate, monobasic sodium phosphate and sodium phosphate; the accelerant is one of cerium carbonate dehydrate, cerium nitrate and cerous nitrate; the surfactant is one or the mixed compound of OP-10, TX-100 and NP-5, and the mass ratio of the mixed compound is 2:1:1; the high temperature resistant passivation component is one of zirconyl chloride and zirconyl nitrate; and the passivator is regulated through a phosphoric acid, and the pH value thereof is 3.0-5.0. A layer of uniform and compact passivation film is rapidly formed on the surface of a steel material processed through the high temperature resistant metal passivator, the film has strong corrosion-resistant performance, and a passivated steel part has good corrosion-resistant performance whether blow-dried or dried at the temperature of 200-250 DEG C.
Description
Technical field
The present invention relates to a kind of passivator, particularly a kind of high temperature resistant metal passivator.
Background technology
The steel material surface spraying is a kind of common technology, sprays preceding sticking power for raising coating and metallic matrix, prevents surface corrosion, just must take phosphatization, deactivating process for the treatment of.
At present, the passivator that is used for the iron and steel Passivation Treatment generally has three classes, that is: chromic salt, molybdate and organic passivates.
Though make low, the corrosion resistance and good of passivator cost with chromic salt, its toxicity height, and easily carcinogenic, great pollution is caused to environment in the discharging back, is difficult to administer, so the use of chromic salt is subjected to strict restriction.
The organic passivates price is expensive, and can give out various irritating smells, and long-term contact has carcinogenesis, and passivator is easy to generate bacterium, water body is gone bad and the generation problem of environmental pollution.
Molybdate is a kind of effective film forming accelerating and sustained release dosage, and is with high costs because of it, and corrosion resistance nature makes most of enterprises not accept not as good as chromic salt after the passivation.
Simultaneously, because steel-iron components is after phosphatization, passivation, powder spraying needs to carry out under 200 ℃ or above temperature condition, adopts the production line of automatic spraying, need make the passivation workpiece dry under 200 ℃ or above temperature condition before spraying, cause the steel-iron components surface can partial corrosion.
Therefore, seek a kind of do not contain chromic salt, organic passivation composition and can resistant to elevated temperatures passivator treatment process before for metal spraying significant.
Summary of the invention
The objective of the invention is to overcome the defective of prior art, provide a kind of and can at high temperature avoid being corroded after making the iron and steel passivation, be mainly used in the passivation technology after iron and steel parts is shaped, and can be high temperature resistant, do not bring the high temperature resistant metal passivator of environmental pollution.
The objective of the invention is to be achieved through the following technical solutions:
A kind of high temperature resistant metal passivator, the mass percent of its each component of main raw material is:
Water 93~95%,
Phosphoric acid salt 1~2%,
Promotor 0.5~1%,
Tensio-active agent 0.05~0.1%,
High temperature resistant passivation composition 3~4%.
Described phosphoric acid salt is a kind of in Sodium phosphate dibasic, SODIUM PHOSPHATE, MONOBASIC, the sodium phosphate.
Described promotor is a kind of in the inferior cerium of two hydration carbonic acid, cerous nitrate, the cerous nitrate.
Described tensio-active agent is a kind of among OP-10, TX-100 and the NP-5.
Described tensio-active agent is the mixing compound of OP-10, TX-100 and NP-5, and the mass ratio of described mixing compound is 2: 1: 1.
Described high temperature resistant passivation composition is a kind of in zirconyl chloride, the Zircosol ZN.
Described passivator is regulated with phosphoric acid, and its pH value is 3.0~5.0.
The present invention can reach following beneficial effect after adopting technique scheme:
1, performance is good.Through the steel that the present invention handles, the surface forms the passive film of one deck even compact fast, and this film corrosion resistance nature is strong, no matter the steel-iron components after transpassivation is to dry up, still dries under 200~250 ℃ of temperature condition, and excellent corrosion resisting performance is all arranged.
2, energy-conservation.Owing to added a spot of nonionogenic tenside among the present invention, greatly reduced the surface tension of solution, make the passivating solution that remains in steel surface in the extremely short time, to come off, can effectively reduce water for cleaning.
3, environmental protection.The present invention is nontoxic, with low cost, preparation is simple, and the steel-iron components after the passivation satisfies European ROHS command request.
4, economic benefit is wide.The present invention has overcome the defective of prior art, has solved problems such as energy consumption height in the prior art, passivation effect be undesirable, has the wide society economic benefit.
Embodiment
Below in conjunction with specific examples the present invention is described in further detail:
Embodiment 1
At normal temperatures and pressures, water with 93~95% mass percents, the phosphoric acid salt of 1~2% mass percent, 0.5 the promotor of~1% mass percent, 0.05 the tensio-active agent of~0.1% mass percent, the high temperature resistant passivation composition of 3~4% mass percents mixes, and stirs 5~10 minutes, is prepared into high temperature resistant metal passivator.
Described phosphoric acid salt can adopt a kind of in Sodium phosphate dibasic, SODIUM PHOSPHATE, MONOBASIC, the sodium phosphate; Described promotor can be adopted a kind of in the inferior cerium of two hydration carbonic acid, cerous nitrate, the cerous nitrate; Tensio-active agent can adopt a kind of or its mixing compound among OP-10, TX-100 and the NP-5;
When described tensio-active agent OP-10, TX-100 and NP-5 mix, mix at 2: 1: 1 according to mass ratio.
Described high temperature resistant passivation composition can adopt a kind of in zirconyl chloride, the Zircosol ZN; Described passivator is regulated with phosphoric acid, and its pH value is 3.0~5.0.
After high temperature resistant metal passivator prepared, can adopt the method for dip-coating or spraying that iron and steel is carried out passivation.
Embodiment 2
At normal temperatures and pressures, with the water of 93% mass percent, the phosphoric acid salt of 2% mass percent, the promotor of 0.5% mass percent, the tensio-active agent of 0.1% mass percent, the high temperature resistant passivation composition of 4% mass percent mixes, stirred 5 minutes, and be prepared into high temperature resistant metal passivator.
Described phosphoric acid salt can adopt Sodium phosphate dibasic; Described promotor can be adopted the inferior cerium of two hydration carbonic acid; Tensio-active agent can adopt OP-10;
Described high temperature resistant passivation composition can adopt zirconyl chloride; Described passivator is regulated with phosphoric acid, and its pH value is 5.0.
After high temperature resistant metal passivator prepared, can adopt the method for dip-coating or spraying that iron and steel is carried out passivation.
Embodiment 3
At normal temperatures and pressures, with the water of 95% mass percent, the phosphoric acid salt of 1% mass percent, the promotor of 0.5% mass percent, the tensio-active agent of 0.1% mass percent, the high temperature resistant passivation composition of 3% mass percent mixes, stirred 10 minutes, and be prepared into high temperature resistant metal passivator.
Described phosphoric acid salt can adopt SODIUM PHOSPHATE, MONOBASIC; Described promotor can be adopted cerous nitrate; Tensio-active agent can adopt TX-100;
Described high temperature resistant passivation composition can adopt Zircosol ZN; Described passivator is regulated with phosphoric acid, and its pH value is 4.5.
After high temperature resistant metal passivator prepared, can adopt the method for dip-coating or spraying that iron and steel is carried out passivation.
Embodiment 4
At normal temperatures and pressures, water with 94% mass percent, the phosphoric acid salt of 1.5% mass percent, the promotor of 0.8% mass percent, the tensio-active agent of 0.08% mass percent, the high temperature resistant passivation composition of 3.3% mass percent mixes, and stirs 9 minutes, is prepared into high temperature resistant metal passivator.
Described phosphoric acid salt can adopt sodium phosphate; Described promotor can be adopted in the cerous nitrate; Tensio-active agent can adopt NP-5;
Described high temperature resistant passivation composition can adopt zirconyl chloride; Described passivator is regulated with phosphoric acid, and its pH value is 3.6.
After high temperature resistant metal passivator prepared, can adopt the method for dip-coating or spraying that iron and steel is carried out passivation.
Embodiment 5
At normal temperatures and pressures, water with 94.5% mass percent, the phosphoric acid salt of 1.2% mass percent, the promotor of 0.6% mass percent, the tensio-active agent of 0.06% mass percent, the high temperature resistant passivation composition of 3.2% mass percent mixes, and stirs 8 minutes, is prepared into high temperature resistant metal passivator.
Described phosphoric acid salt can adopt SODIUM PHOSPHATE, MONOBASIC; Described promotor can be adopted cerous nitrate; Tensio-active agent can adopt TX-100;
Described high temperature resistant passivation composition can adopt in the Zircosol ZN; Described passivator is regulated with phosphoric acid, and its pH value is 3.0.
After high temperature resistant metal passivator prepared, can adopt the method for dip-coating or spraying that iron and steel is carried out passivation.
Embodiment 6
At normal temperatures and pressures, with the water of 95% mass percent, the phosphoric acid salt of 1% mass percent, the promotor of 0.8% mass percent, the tensio-active agent of 0.09% mass percent, the high temperature resistant passivation composition of 3.1% mass percent mixes, stirred 7 minutes, and be prepared into high temperature resistant metal passivator.
Described phosphoric acid salt can adopt sodium phosphate; Described promotor can be adopted the inferior cerium of two hydration carbonic acid; Tensio-active agent can adopt NP-5;
Described high temperature resistant passivation composition can adopt zirconyl chloride; Described passivator is regulated with phosphoric acid, and its pH value is 4.6.
After high temperature resistant metal passivator prepared, can adopt the method for dip-coating or spraying that iron and steel is carried out passivation.
Embodiment 7
At normal temperatures and pressures, water with 93.8% mass percent, the phosphoric acid salt of 1.4% mass percent, the promotor of 0.9% mass percent, the tensio-active agent of 0.07% mass percent, the high temperature resistant passivation composition of 3.8% mass percent mixes, and stirs 6 minutes, is prepared into high temperature resistant metal passivator.
Described phosphoric acid salt can adopt Sodium phosphate dibasic; Described promotor can be adopted cerous nitrate; Tensio-active agent can adopt OP-10, TX-100 and NP-5 mixing compound;
Described tensio-active agent OP-10, TX-100 and NP-5 mix according to mass ratio at 2: 1: 1.
Described high temperature resistant passivation composition can adopt Zircosol ZN; Described passivator is regulated with phosphoric acid, and its pH value is 4.8.
After high temperature resistant metal passivator prepared, can adopt the method for dip-coating or spraying that iron and steel is carried out passivation.
Embodiment 8
At normal temperatures and pressures, water with 93.8% mass percent, the phosphoric acid salt of 1.6% mass percent, the promotor of 0.9% mass percent, the tensio-active agent of 0.09% mass percent, the high temperature resistant passivation composition of 3.3% mass percent mixes, and stirs 5 minutes, is prepared into high temperature resistant metal passivator.
Described phosphoric acid salt can adopt SODIUM PHOSPHATE, MONOBASIC; Described promotor can be adopted cerous nitrate; Tensio-active agent can adopt OP-10;
Described high temperature resistant passivation composition can adopt Zircosol ZN; Described passivator is regulated with phosphoric acid, and its pH value is 4.2.
After high temperature resistant metal passivator prepared, can adopt the method for dip-coating or spraying that iron and steel is carried out passivation.
Embodiment 9
At normal temperatures and pressures, water with 95% mass percent, the phosphoric acid salt of 1.1% mass percent, the promotor of 0.6% mass percent, the tensio-active agent of 0.05% mass percent, the high temperature resistant passivation composition of 3.1% mass percent mixes, and stirs 8 minutes, is prepared into high temperature resistant metal passivator.
Described phosphoric acid salt can adopt Sodium phosphate dibasic; Described promotor can be adopted cerous nitrate; Tensio-active agent can adopt NP-5;
Described high temperature resistant passivation composition can adopt zirconyl chloride; Described passivator is regulated with phosphoric acid, and its pH value is 3.8.
After high temperature resistant metal passivator prepared, can adopt the method for dip-coating or spraying that iron and steel is carried out passivation.
Tensio-active agent OP-10, TX-100 and NP-5 among the present invention, three kinds of tensio-active agents are technical grade, and meaning Longhua worker company limited produces by Zhengzhou.
Other technologies among the present invention can adopt prior art.
Most preferred embodiment of the present invention is illustrated, and the further expansion that those of ordinary skill in the art makes according to the present invention all falls into protection scope of the present invention.
Claims (7)
1. high temperature resistant metal passivator, it is characterized in that: the mass percent of described each component of high temperature resistant metal passivator main raw material is:
Water 93~95%,
Phosphoric acid salt 1~2%,
Promotor 0.5~1%,
Tensio-active agent 0.05~0.1%,
High temperature resistant passivation composition 3~4%.
2. a kind of high temperature resistant metal passivator according to claim 1 is characterized in that: described phosphoric acid salt is a kind of in Sodium phosphate dibasic, SODIUM PHOSPHATE, MONOBASIC, the sodium phosphate.
3. a kind of high temperature resistant metal passivator according to claim 1 is characterized in that: described promotor is a kind of in the inferior cerium of two hydration carbonic acid, cerous nitrate, the cerous nitrate.
4. a kind of high temperature resistant metal passivator according to claim 1 is characterized in that: described tensio-active agent is a kind of among OP-10, TX-100 and the NP-5.
5. a kind of high temperature resistant metal passivator according to claim 1 is characterized in that: described tensio-active agent is the mixing compound of OP-10, TX-100 and NP-5, and the mass ratio of described mixing compound is 2: 1: 1.
6. a kind of high temperature resistant metal passivator according to claim 1 is characterized in that: described high temperature resistant passivation composition is a kind of in zirconyl chloride, the Zircosol ZN.
7. a kind of high temperature resistant metal passivator according to claim 1 is characterized in that: described passivator is regulated with phosphoric acid, and its pH value is 3.0~5.0.
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103215578A (en) * | 2013-03-27 | 2013-07-24 | 佛山市中国地质大学研究院 | Metal passivant prepared from diosorea cirrhosa residue extracting liquid |
CN103554653A (en) * | 2013-09-11 | 2014-02-05 | 浙江世博新材料有限公司 | Polypropylene composite material containing polyphosphate copper-inhibitor and preparation method of polypropylene composite material |
CN104328411A (en) * | 2014-11-14 | 2015-02-04 | 无锡伊佩克科技有限公司 | High-temperature metal passivation solution and preparation method thereof |
CN105369273A (en) * | 2015-10-15 | 2016-03-02 | 当涂县维思共创工业产品设计有限公司 | Aluminum profile surface cleaning and polishing agent |
CN108048627A (en) * | 2017-12-01 | 2018-05-18 | 马鞍山市鑫龙特钢有限公司 | A kind of method for improving carbon steel anticorrosion corrosion |
WO2019084990A1 (en) * | 2017-11-06 | 2019-05-09 | 常熟市梅李合金材料有限公司 | Nickel-chromium wire |
CN112696701A (en) * | 2020-12-25 | 2021-04-23 | 武汉天空蓝环保科技有限公司 | Desulfurization waste water and SO in flue gas based on high-low temperature flue step evaporation3Removal system |
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2009
- 2009-12-28 CN CN200910265418A patent/CN101775597A/en active Pending
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103215578A (en) * | 2013-03-27 | 2013-07-24 | 佛山市中国地质大学研究院 | Metal passivant prepared from diosorea cirrhosa residue extracting liquid |
CN103215578B (en) * | 2013-03-27 | 2015-07-08 | 佛山市中国地质大学研究院 | Metal passivant prepared from diosorea cirrhosa residue extracting liquid |
CN103554653A (en) * | 2013-09-11 | 2014-02-05 | 浙江世博新材料有限公司 | Polypropylene composite material containing polyphosphate copper-inhibitor and preparation method of polypropylene composite material |
CN103554653B (en) * | 2013-09-11 | 2016-04-27 | 浙江世博新材料有限公司 | A kind of containing poly-phosphate anti copper agent polypropylene composite material and preparation method thereof |
CN104328411A (en) * | 2014-11-14 | 2015-02-04 | 无锡伊佩克科技有限公司 | High-temperature metal passivation solution and preparation method thereof |
CN105369273A (en) * | 2015-10-15 | 2016-03-02 | 当涂县维思共创工业产品设计有限公司 | Aluminum profile surface cleaning and polishing agent |
WO2019084990A1 (en) * | 2017-11-06 | 2019-05-09 | 常熟市梅李合金材料有限公司 | Nickel-chromium wire |
CN108048627A (en) * | 2017-12-01 | 2018-05-18 | 马鞍山市鑫龙特钢有限公司 | A kind of method for improving carbon steel anticorrosion corrosion |
CN112696701A (en) * | 2020-12-25 | 2021-04-23 | 武汉天空蓝环保科技有限公司 | Desulfurization waste water and SO in flue gas based on high-low temperature flue step evaporation3Removal system |
CN112696701B (en) * | 2020-12-25 | 2021-12-28 | 武汉天空蓝环保科技有限公司 | Desulfurization waste water and SO in flue gas based on high-low temperature flue step evaporation3Removal system |
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Open date: 20100714 |