CN101774522A - Spraying method for bottled drink spraying bottle cooler - Google Patents
Spraying method for bottled drink spraying bottle cooler Download PDFInfo
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- CN101774522A CN101774522A CN 201010113791 CN201010113791A CN101774522A CN 101774522 A CN101774522 A CN 101774522A CN 201010113791 CN201010113791 CN 201010113791 CN 201010113791 A CN201010113791 A CN 201010113791A CN 101774522 A CN101774522 A CN 101774522A
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Abstract
The invention relates to the technical field of bottle cooling of hot-filled bottled drinks and discloses a spraying method for a bottled drink spraying bottle cooler, which comprises the following steps of: inputting a hot filling bottle through a plurality of rows of conveying chains in front of the cooler, leading in a main transmission chain through a guardrail and a connection transitional plate, and performing spray cooling on the bottle through five spraying temperature regions, wherein a cooling mode of a first stage comprises the step of spraying for 3 minutes by using water at 65-72 DEG C in a water box of the first stage; a cooling mode of a second stage comprises the step of spraying for 4 minutes by using water at 55 DEG C in a water box of the second stage; a cooling mode of a third stage comprises the step of spraying for 4 minutes by using water at 45 DEG C in a water box of the third stage; a cooling mode of a fourth stage comprises the step of spraying for 4 minutes by using water at 35 DEG C in a water box of the fourth stage; and a cooling mode of a fifth stage comprises the step of spraying for 3 minutes by using water at 25 DEG C in a water box of the fifth stage. The requirements of a hot filling bottle cooling process can be ensured, and the advantages of saving water and energy are achieved.
Description
Technical field
The present invention relates to the cold bottle of hot-filling bottle dixie cup technical field.
Background technology
The cold bottle of hot-filling bottle dixie cup machine generally adopts the tunnel type chilling spray, and the mode of operation of conveyor line is carried out in the spray segmentation.Spray cooling bottle machine comprises into bottle many rows conveyer chain and main gear chain, and this will drive the bottled drink motion.Also include a plurality of water tanks, be loaded with the water of different temperature in the water tank, bottled drink sprays through the water tank in a plurality of stages, and water sprays bottled drink, thereby reduces the temperature of bottled drink.The method of this spray is that segmentation divides the warm area spray, and the temperature of better controlled bottled drink is controlled at below 38 degree through the product center temperature after the spray cooling processing, and the too low body of temperature can dewfall influence cover mark, the too high content mouthfeel that influences of temperature.
The process of original cold bottle spray is imperfect, and each section spray time and spray temperature do not have clear and definite time and temperature, do not have the mode of clear and definite moisturizing, do not have clear and definite temperature control mode, chilling temperature that can not the better controlled bottled drink.Whole spray process is relatively more chaotic.The general cold bottle spray process steam amount of expending is very big, and heat exchange efficiency is low.The amount of expending of frozen water is big, and heat exchange efficiency is low.The softening water amount of expending is many, and water resource waste is bigger; Can not energy savings.
General cold bottle spray process also needs to adopt relatively large cooling tower or large-scale frozen water unit, has increased plant area, equipment investment and production operating cost.
Summary of the invention
The object of the invention aims to provide spraying method for bottled drink spraying bottle cooler, and water saving, energy-conservation spraying method can be provided.
For achieving the above object, the technical solution used in the present invention is: spraying method for bottled drink spraying bottle cooler, earlier with hot-filling bottle by machine before the input of many row's conveyer chains, through guardrail and connect rebound and import the main gear chain, spray cooling through five stages again,
The F/s type of cooling: the water that the water tank of employing F/s is 65 ℃-72 ℃ sprayed 3 minutes;
The subordinate phase type of cooling: the water that the water tank of employing subordinate phase is 55 ℃ sprayed 4 minutes;
The phase III type of cooling: the water that the water tank of employing phase III is 45 ℃ sprayed 4 minutes;
The quadravalence section type of cooling: adopt the water of 35 ℃ in the water tank of quadravalence section, sprayed 4 minutes;
The five-stage type of cooling: adopt the water of 25 ℃ in the water tank of five-stage, sprayed 3 minutes.
Described spraying method for bottled drink spraying bottle cooler, spraying method for bottled drink spraying bottle cooler were earlier mended each water tank moisturizing fullly before work, and the water of first section water tank were heated to 65 ℃-72 ℃ by board-like device heat exchange with the water of water tank; The water of subordinate phase water tank is heated to 55 ℃ by board-like device heat exchange with the water of water tank; With the water of five-stage water tank by board-like device heat exchange with the water for cooling to 25 of water tank ℃.
Described spraying method for bottled drink spraying bottle cooler, the water tank temperature of the described F/s of spraying method for bottled drink spraying bottle cooler can raise gradually, can be by the overflow water moisturizing cooling discontinuously of subordinate phase water tank, it is stable to keep water tank temperature.
Described spraying method for bottled drink spraying bottle cooler, the water vapour that the high-temperature zone of the described F/s type of cooling of spraying method for bottled drink spraying bottle cooler produces, concentrate recovery by the air suctiton ventilator that is arranged on the top, aqueous vapor is recycled to the gas ejector pipe that is arranged on the subordinate phase water tank bottom, is injected into to become shower water in the water tank.
Described spraying method for bottled drink spraying bottle cooler, the frozen water of the described five-stage type of cooling of spraying method for bottled drink spraying bottle cooler adopts plate-type heat-exchange, and when the winter environment temperature was hanged down, the water of five-stage water tank can directly spray by bypass.
Described spraying method for bottled drink spraying bottle cooler, the water tank temperature of the described subordinate phase of spraying method for bottled drink spraying bottle cooler can raise, can be by the overflow water circulation moisturizing cooling of stage water tank, holding temperature is stable.
Described spraying method for bottled drink spraying bottle cooler, the water tank temperature of described phase III of spraying method for bottled drink spraying bottle cooler can raise, can be by the water tank overflow circulation moisturizing cooling of quadravalence section, it is stable to keep water tank temperature.
Described spraying method for bottled drink spraying bottle cooler, the described quadravalence section of spraying method for bottled drink spraying bottle cooler water tank temperature can raise, can be by bottle washing machine, wash the normal-temperature water circulation moisturizing cooling behind the machine of lid, holding temperature is stable.
Described spraying method for bottled drink spraying bottle cooler, the described five-stage water tank temperature of spraying method for bottled drink spraying bottle cooler can raise, and adopts frozen water by plate type heat exchanger the water heat exchange in the water tank to be lowered the temperature, and it is stable to keep water tank temperature.
Described spraying method for bottled drink spraying bottle cooler, the temperature of the water in the water tank of the described F/s of spraying method for bottled drink spraying bottle cooler are 72 ℃.
Beneficial effect of the present invention;
Adopt method of the present invention can economize on water and effect of saving energy, meet very much the requirement of the low-carbon economy of present promotion.Need when working in the early stage the steam heat-exchanging, do not consume steam in the work, so just reach and economize on water and energy-conservation effect.First, second, third and fourth section moisturizing all by wash bottle, wash the recycle-water circulation moisturizing behind the lid, the softening water consumption is reduced to minimum, reaches the effect of water saving.Do not adopt cooling tower in a whole set of process for cooling, save equipment cost.Frozen water adopts plate-type heat-exchange, and when the winter environment temperature was low, the water of the 5th section water tank can directly spray by bypass, reduces to the frozen water consumption minimum.
Description of drawings
Fig. 1 spray cooling bottle machine scheme drawing
Fig. 2 cooling tunnel spray warm area curve distribution figure
The specific embodiment
Below in conjunction with Fig. 1 and embodiment invention is further described.
1-arranges conveyer chain 2-F/s water tank more
3-main gear chain 4-subordinate phase overflow pipe
5-subordinate phase water tank 6-phase III overflow pipe
7-phase III water tank 8-quadravalence section overflow pipe
9-quadravalence section water tank
As shown in Figure 1: bottled drink is placed on into bottle arrange on the conveyer chains 1 more, is placed on the main gear chain 3 again, moves under being driven by main gear chain 3.Spray cooling bottle machine comprises F/s water tank 2, subordinate phase overflow pipe 4, subordinate phase water tank 5, phase III overflow pipe 6, phase III water tank 7, quadravalence section overflow pipe 8, quadravalence section water tank 9, the 5th overflow pipe, five-stage water tank composition.
Spraying method for bottled drink spraying bottle cooler, earlier with hot-filling bottle by machine before the input of many row's conveyer chains, through guardrail and connect rebound and import the main gear chain, spray cooling through five stages again,
The F/s type of cooling: the water that the water tank of employing F/s is 65 ℃-72 ℃ sprayed 3 minutes;
The subordinate phase type of cooling: the water that the water tank of employing subordinate phase is 55 ℃ sprayed 4 minutes;
The phase III type of cooling: the water that the water tank of employing phase III is 45 ℃ sprayed 4 minutes;
The quadravalence section type of cooling: adopt the water of 35 ℃ in the water tank of quadravalence section, sprayed 4 minutes;
The five-stage type of cooling: adopt the water of 25 ℃ in the water tank of five-stage, sprayed 3 minutes.
Described spraying method for bottled drink spraying bottle cooler, spraying method for bottled drink spraying bottle cooler before work, earlier each water tank by the filling pipe topped up with water, and the water of first section water tank is heated to 65 ℃-72 ℃ by board-like device heat exchange with the water of water tank; The water of subordinate phase water tank is heated to 55 ℃ by board-like device heat exchange with the water of water tank; With the water of five-stage water tank by board-like device heat exchange with the water for cooling to 25 of water tank ℃.
Described spraying method for bottled drink spraying bottle cooler, the water tank temperature of the described F/s of spraying method for bottled drink spraying bottle cooler can raise gradually, can be by the overflow water moisturizing cooling discontinuously of subordinate phase water tank, it is stable to keep water tank temperature.
Described spraying method for bottled drink spraying bottle cooler, the water vapour that the high-temperature zone of the described F/s type of cooling of spraying method for bottled drink spraying bottle cooler produces, concentrate recovery by the air suctiton ventilator that is arranged on the top, aqueous vapor is recycled to the gas ejector pipe that is arranged on the subordinate phase water tank bottom, is injected into to become shower water in the water tank.
Described spraying method for bottled drink spraying bottle cooler, the frozen water of the described five-stage type of cooling of spraying method for bottled drink spraying bottle cooler adopts plate-type heat-exchange, and when the winter environment temperature was hanged down, the water of five-stage water tank can directly spray by bypass.
Described spraying method for bottled drink spraying bottle cooler, the water tank temperature of the described subordinate phase of spraying method for bottled drink spraying bottle cooler can raise, can be by the overflow water circulation moisturizing cooling of stage water tank, holding temperature is stable.
Described spraying method for bottled drink spraying bottle cooler, the water tank temperature of described phase III of spraying method for bottled drink spraying bottle cooler can raise, can be by the water tank overflow circulation moisturizing cooling of quadravalence section, it is stable to keep water tank temperature.
Described spraying method for bottled drink spraying bottle cooler, the described quadravalence section of spraying method for bottled drink spraying bottle cooler water tank temperature can raise, can be by bottle washing machine, wash the normal-temperature water circulation moisturizing cooling behind the machine of lid, holding temperature is stable.
Described spraying method for bottled drink spraying bottle cooler, the described five-stage water tank temperature of spraying method for bottled drink spraying bottle cooler can raise, and adopts frozen water by plate type heat exchanger the water heat exchange in the water tank to be lowered the temperature, and it is stable to keep water tank temperature.
Embodiment 1
Process for cooling condition and preparation
1, before the work, each section water tank water compensating valve is opened moisturizing, and valve closing when water tank arrives high liquid level stops moisturizing;
2, the water of first section water tank is heated to 72 ℃ by board-like device heat exchange with the water of water tank, also can determines concrete shower water temperature according to different beverage products types;
3, the water of second section water tank is heated to 55 ℃ by board-like device heat exchange with the water of water tank;
4, with the water of the 5th section water tank by board-like device heat exchange with the water for cooling to 25 of water tank ℃;
5, check before the equipment operation, but check that all normal back equipment reach working condition.
Hot-filling bottle by bottle placer perfusion, spiral cover after, again through falling behind the bottle sterilization machine, become many rows, through guardrail and connect rebound and enter driven section of cold bottle machine main gear chain, by travelling forward under the drive of main gear chain by single.
Cooling process;
1, first section spray adopted 72 ℃ of water sprays 3 minutes, when starting working, adopted steam by plate type heat exchanger the normal-temperature water in the water tank to be heated to 72 ℃; Water tank temperature can raise gradually at work, can be by section moisturizing cooling between the overflow water of second section water tank, and it is stable to keep water tank temperature.The water vapour that high-temperature zone produces is concentrated recovery by the air suctiton ventilator that is arranged on the top.
2, second section spray adopted 55 ℃ of water sprays 4 minutes, when starting working, adopted steam by plate type heat exchanger the normal-temperature water in the water tank to be heated to 55 ℃; Water tank temperature can raise gradually at work, can be by the overflow water circulation moisturizing cooling of the 3rd section water tank, and it is stable to keep water tank temperature.
3, the 3rd section spray adopted 45 ℃ of water sprays 4 minutes; Water tank temperature can raise at work, can be by the overflow water circulation moisturizing cooling of the 4th section water tank, and it is stable to keep water tank temperature.
4, the 4th section spray adopted 35 ℃ of water sprays 4 minutes; Water tank temperature can raise gradually at work, can be by bottle washing machine, wash normal-temperature water (being 25 ℃) the circulation moisturizing cooling (flow is 5.6T/h) behind the machine of lid, and it is stable to keep water tank temperature.
5, the 5th section spray adopted 25 ℃ of water sprays 3 minutes; Water tank temperature can raise gradually at work, adopts frozen water by plate type heat exchanger the water heat exchange in the water tank to be lowered the temperature, and keeps water tank temperature and is stabilized in 25 ℃; When hanging down water, passes through by water tank the softening water automatic water supplement.The temperature of bottled drink is reduced to 32 ℃.The drop in temperature of bottled drink is≤35 ℃, meets the requirement of the cold bottle of hot filling technology.
Embodiment 2
Process for cooling condition and preparation
The water of F/s water tank is heated to 65 ℃, and other cooling conditions are all identical with the cooling condition of the foregoing description 1.
Its cooling process;
1, first section spray adopted 65 ℃ of water sprays 3 minutes, when starting working, adopted steam by plate type heat exchanger the normal-temperature water in the water tank to be heated to 65 ℃; Water tank temperature can raise gradually at work, can be by section moisturizing cooling between the overflow water of second section water tank, and it is stable to keep water tank temperature.The water vapour that high-temperature zone produces is concentrated recovery by the air suctiton ventilator that is arranged on the top.
2, second section spray adopted 55 ℃ of water sprays 4 minutes, when starting working, adopted steam by plate type heat exchanger the normal-temperature water in the water tank to be heated to 55 ℃; Water tank temperature can raise gradually at work, can be by the overflow water circulation moisturizing cooling of the 3rd section water tank, and it is stable to keep water tank temperature.
3, the 3rd section spray adopted 45 ℃ of water sprays 4 minutes; Water tank temperature can raise at work, can be by the overflow water circulation moisturizing cooling of the 4th section water tank, and it is stable to keep water tank temperature.
4, the 4th section spray adopted 35 ℃ of water sprays 4 minutes; Water tank temperature can raise gradually at work, can be by bottle washing machine, wash the 25 ℃ of circulation moisturizings coolings of normal-temperature water (flow is 4.6T/h) behind the machine of lid, and it is stable to keep water tank temperature.
5, the 5th section spray adopted 25 ℃ of water sprays 3 minutes; Water tank temperature can raise gradually at work, adopts frozen water by plate type heat exchanger the water heat exchange in the water tank to be lowered the temperature, and keeps water tank temperature and is stabilized in 25 ℃; When hanging down water, passes through by water tank the softening water automatic water supplement.The temperature of bottled drink is reduced to 30 ℃.The drop in temperature of bottled drink is≤35 ℃, meets the requirement of the cold bottle of hot filling technology.
Embodiment 3
Process for cooling condition and preparation
The water of F/s water tank is heated to 70 ℃, and other cooling conditions are all identical with the cooling condition of the foregoing description 1.
Its cooling process;
1, first section spray adopted 70 ℃ of water sprays 3 minutes, when starting working, adopted steam by plate type heat exchanger the normal-temperature water in the water tank to be heated to 70 ℃; Water tank temperature can raise gradually at work, can be by section moisturizing cooling between the overflow water of second section water tank, and it is stable to keep water tank temperature.The water vapour that high-temperature zone produces is concentrated recovery by the air suctiton ventilator that is arranged on the top.
2, second section spray adopted 55 ℃ of water sprays 4 minutes, when starting working, adopted steam by plate type heat exchanger the normal-temperature water in the water tank to be heated to 55 ℃; Water tank temperature can raise gradually at work, can be by the overflow water circulation moisturizing cooling of the 3rd section water tank, and it is stable to keep water tank temperature.
3, the 3rd section spray adopted 45 ℃ of water sprays 4 minutes; Water tank temperature can raise at work, can be by the overflow water circulation moisturizing cooling of the 4th section water tank, and it is stable to keep water tank temperature.
4, the 4th section spray adopted 35 ℃ of water sprays 4 minutes; Water tank temperature can raise gradually at work, can be by bottle washing machine, wash the 25 ℃ of circulation moisturizings coolings of normal-temperature water (flow 5.0T/h) behind the machine of lid, and it is stable to keep water tank temperature.
5, the 5th section spray adopted 25 ℃ of water sprays 3 minutes; Water tank temperature can raise gradually at work, adopts frozen water by plate type heat exchanger the water heat exchange in the water tank to be lowered the temperature, and keeps water tank temperature and is stabilized in 25 ℃; When hanging down water, passes through by water tank the softening water automatic water supplement.The temperature of bottled drink is reduced to 33 ℃.The drop in temperature of bottled drink is≤35 ℃, meets the requirement of the cold bottle of hot filling technology.
According to the result of above-mentioned several embodiment data statisticss, control of spray temperature and product temperature change procedure can be made " cooling tunnel spray warm area curve distribution figure " as described in Figure 2.
Claims (10)
1. spraying method for bottled drink spraying bottle cooler, hot-filling bottle by machine before the input of many row's conveyer chains, through guardrail and connect rebound and import the main gear chain, spray cooling through five stages again, it is characterized in that:
The F/s type of cooling: the water that the water tank of employing F/s is 65 ℃-72 ℃ sprayed 3 minutes;
The subordinate phase type of cooling: the water that the water tank of employing subordinate phase is 55 ℃ sprayed 4 minutes;
The phase III type of cooling: the water that the water tank of employing phase III is 45 ℃ sprayed 4 minutes;
The quadravalence section type of cooling: adopt the water of 35 ℃ in the water tank of quadravalence section, sprayed 4 minutes;
The five-stage type of cooling: adopt the water of 25 ℃ in the water tank of five-stage, sprayed 3 minutes.
2. according to the described spraying method for bottled drink spraying bottle cooler of claim 1, it is characterized in that spraying method for bottled drink spraying bottle cooler is before work, earlier each water tank moisturizing is mended fullly, and the water of first section water tank is heated to 65 ℃-72 ℃ ℃ by board-like device heat exchange with the water of water tank; The water of subordinate phase water tank is heated to 55 ℃ by board-like device heat exchange with the water of water tank; With the water of five-stage water tank by board-like device heat exchange with the water for cooling to 25 of water tank ℃.
3. according to the described spraying method for bottled drink spraying bottle cooler of claim 1, the water tank temperature that it is characterized in that the described F/s of spraying method for bottled drink spraying bottle cooler can raise gradually, can be by the overflow water moisturizing cooling discontinuously of subordinate phase water tank, it is stable to keep water tank temperature.
4. according to the described spraying method for bottled drink spraying bottle cooler of claim 1, the water vapour that it is characterized in that the high-temperature zone generation of the described F/s type of cooling of spraying method for bottled drink spraying bottle cooler, concentrate recovery by the air suctiton ventilator that is arranged on the top, aqueous vapor is recycled to the gas ejector pipe that is arranged on the subordinate phase water tank bottom, is injected into to become shower water in the water tank.
5. according to the described spraying method for bottled drink spraying bottle cooler of claim 1, the frozen water that it is characterized in that the described five-stage type of cooling of spraying method for bottled drink spraying bottle cooler adopts plate-type heat-exchange, when the winter environment temperature is hanged down, the water of five-stage water tank can directly spray by bypass, does not consume frozen water.
6. according to the described spraying method for bottled drink spraying bottle cooler of claim 1, the water tank temperature that it is characterized in that the described subordinate phase of spraying method for bottled drink spraying bottle cooler can raise, can be by the overflow water circulation moisturizing cooling of the 3rd section stepped section water tank, holding temperature is stable.
7. according to the described spraying method for bottled drink spraying bottle cooler of claim 1, the water tank temperature that it is characterized in that the described phase III of spraying method for bottled drink spraying bottle cooler can raise, can be by the 4th section stepped section water tank overflow circulation moisturizing cooling, it is stable to keep water tank temperature.
8. according to the described spraying method for bottled drink spraying bottle cooler of claim 1, it is characterized in that the described quadravalence section of spraying method for bottled drink spraying bottle cooler water tank temperature can raise, can be by bottle washing machine, wash the normal-temperature water circulation moisturizing cooling behind the machine of lid, holding temperature is stable.
9. according to the described spraying method for bottled drink spraying bottle cooler of claim 1, it is characterized in that the described five-stage water tank temperature of spraying method for bottled drink spraying bottle cooler can raise, adopt frozen water by plate type heat exchanger the water heat exchange in the water tank to be lowered the temperature, it is stable to keep water tank temperature.
10. according to claim 1 or 2 described spraying method for bottled drink spraying bottle cooler, it is characterized in that the temperature of the water in the water tank of the described F/s of spraying method for bottled drink spraying bottle cooler is 72 ℃.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106855718A (en) * | 2017-01-12 | 2017-06-16 | 防灾科技学院 | MFA control high water tank control system |
CN109094913A (en) * | 2018-07-27 | 2018-12-28 | 会稽山绍兴酒股份有限公司 | A kind of filling bottle cooling system of hot wine and method |
CN111559730A (en) * | 2020-05-07 | 2020-08-21 | 杭州娃哈哈集团有限公司 | Energy-saving beverage filling cold bottle system |
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US4693902A (en) * | 1984-06-14 | 1987-09-15 | Anheuser-Busch, Incorporated | Pasteurization process |
US5251424A (en) * | 1991-01-11 | 1993-10-12 | American National Can Company | Method of packaging products in plastic containers |
JP2001333753A (en) * | 2000-05-25 | 2001-12-04 | Coca-Cola West Japan Co Ltd | Pasteurizing cooling apparatus |
ES2228204B1 (en) * | 2002-02-20 | 2006-10-16 | Volpak, S.A. | COOLING TUNNEL OF FLEXIBLE CONTAINERS FULL OF HOT LIQUID PRODUCTS. |
US20090007522A1 (en) * | 2006-02-28 | 2009-01-08 | Toyo Seikan Kaisha, Ltd | Method of Producing a Drink Contained in a Container |
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2010
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106855718A (en) * | 2017-01-12 | 2017-06-16 | 防灾科技学院 | MFA control high water tank control system |
CN109094913A (en) * | 2018-07-27 | 2018-12-28 | 会稽山绍兴酒股份有限公司 | A kind of filling bottle cooling system of hot wine and method |
CN109094913B (en) * | 2018-07-27 | 2020-06-16 | 会稽山绍兴酒股份有限公司 | Hot wine filling wine bottle cooling equipment and method |
CN111559730A (en) * | 2020-05-07 | 2020-08-21 | 杭州娃哈哈集团有限公司 | Energy-saving beverage filling cold bottle system |
CN111559730B (en) * | 2020-05-07 | 2022-05-24 | 杭州娃哈哈集团有限公司 | Energy-saving beverage filling cold bottle system |
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