CN101768761B - Lifting gear for electrolytic bath anode and method thereof - Google Patents

Lifting gear for electrolytic bath anode and method thereof Download PDF

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Publication number
CN101768761B
CN101768761B CN2009100100121A CN200910010012A CN101768761B CN 101768761 B CN101768761 B CN 101768761B CN 2009100100121 A CN2009100100121 A CN 2009100100121A CN 200910010012 A CN200910010012 A CN 200910010012A CN 101768761 B CN101768761 B CN 101768761B
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bracket
anode
gear
iii
transmission shaft
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CN101768761A (en
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杨大勇
董明义
程坦
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SHENYANG CHENGSHUNDA INDUSTRY TECHNOLOGY Co Ltd
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SHENYANG CHENGSHUNDA INDUSTRY TECHNOLOGY Co Ltd
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Abstract

The invention relates to a lifting gear for electrolytic bath anode and a method thereof, belonging to the industry of aluminum electrolysis production. The lifting gear comprises an actuating unit, a transmission mechanism and a operating mechanism; wherein the actuating unit comprises an electric motor and a speed reducer which are connected by a coupler, the transmission mechanism comprises a transmission shaft, a chain, a chain wheel or a gear; two transmission shafts are distributed at the two sides of the central line of a cross beam of the electrolysis bath and are connected with an output shaft of the speed reducer through the coupler; the operating mechanism is arranged at the two sides of the cross beam of the electrolytic bath; the operating mechanism is connected with the chain wheel or the gear of the transmission mechanism, a bracket of the operating mechanism connected with the anode of the electrolytic bath. The invention features simple structure, reliable operation, simplified production technology, saved labor power and material resources, can reduce plant height, redesign reasonably positive bar and upper structure of the electrolytic bath, reduce use amount of aluminum for producing the anode and use amount of steel for producing the upper structure of the electrolytic bath, stabilize polar distance and electric current to further stabilize production and facilitate improvement of current efficiency.

Description

A kind of lifting gear for electrolytic bath anode and method
Technical field
The invention belongs to the aluminum electrolysis industry, be used for electrolyzer, relate to a kind of cathode lifting device and method, particularly a kind of cathode lifting device and method that need not the bus motion.
Background technology
On aluminium industry electrolyzer, anode large bus bar is hung on the electrolyzer by the bus drive unit at present, and the guide rod of anode block is pressed to by the spiral jig and makes it on the bus and the bus relative fixed.Along with the scaling loss of anode block, the bus drive unit will carry anode and descend, and when drive unit drops to ram bolster, just can't descend again, and need with other a kind of support equipment " positive bar switching framework ", hereinafter to be referred as anode superstructure this moment.With multifunction crane anode superstructure is sling, run to the electrolyzer top that needs to promote big bus, pressurized air is fed the anchor clamps cylinder anchor clamps jaw is opened; Aim at anode and be placed on the electrolyzer crossbeam, the back, location cuts off source of the gas and bleeds off the pressurized air in the cylinder, utilizes spring force to tighten up the anchor clamps jaw; Anode is hung, unclamp the spiral jig that is pressed on the anode then, make big bus and the anode can relatively sliding; Running bus drive unit is lifted to upper dead point with big bus; Again anode is pressed on the big bus with the spiral jig, makes it and big bus relative fixed, connect the source of the gas of anode superstructure anchor clamps cylinder then; Anode superstructure is opened and removed to the jaw of anode superstructure, and the bus drive unit just can carry anode to be continued to descend.This production technique and this bus drive unit continue use and have century-old history in whole electrolysis industry; All the time do not get rid of the constraint of anode superstructure; And switching process can produce various drawbacks: excessive like anode rod cross-sectional dimension deviation, cylinder leakage tester or potroom bleed pressure deficiency can cause anode superstructure can't be placed on the electrolyzer or be stuck in electrolyzer hanging oneself to get off; Spring failure or fracture can cause anode to be fallen into causing industrial accident in the electrolyzer; Processing parameter can change before and after the switching, need readjust processing parameter, and the electrolyzer technology stability is reduced; Lifting process causes easily between anode and bus and produces electric arc, can damage both contact surfaces, causes contact resistance to increase, and current efficiency is reduced; Need a plurality of workmans to operate simultaneously at every turn when promoting bus, take a multifunction crane simultaneously, very inconvenient.
Summary of the invention
In order to get rid of the constraint of anode superstructure; The inconvenience of avoiding above-mentioned drawback to bring to production, the present invention provide a kind of anode lifting method and apparatus that need not the bus motion, and this method and apparatus has changed the type of drive of anode lifting; Can make big bus fixed, anode arbitrarily goes up and down.
Technical scheme of the present invention is achieved in that a kind of lifting gear for electrolytic bath anode; Comprise actuating unit, transmission rig and working mechanism, actuating unit comprises that phonomoter is connected through shaft coupling with step-down gear; Transmission rig comprises transmission shaft, axle bed, chain, sprocket wheel or gear; Two transmission shafts are distributed in the both sides of electrolyzer crossbeam medullary ray, and are connected with the output shaft of step-down gear through shaft coupling, and working mechanism is installed in the both sides of electrolyzer crossbeam; Working mechanism is connected with the sprocket wheel or the gear of transmission rig, and the bracket of working mechanism is connected with anode electrolytic cell.
Described working mechanism comprises leading screw I, IT worm gear, worm screw and the spiral jig of bracket I, steel hook, slideway I, arrangement of clutch I, band feather-way, and the leading screw I upper end of band feather-way is connected with IT worm gear, worm screw, and the lower end of the leading screw I of band feather-way is connected with thrust block; The housing of IT worm gear and worm screw is fixed on the electrolyzer crossbeam through strut member, and the fixed sheath that has fast perforate is installed in the housing of IT worm gear and worm screw top, and retractable guard is installed in the below; Sprocket wheel is installed on the worm screw; The bracket I that has the steel hook is positioned at slideway I and passes through the soft band of conduction and is connected with big bus, and slideway I is fixed on the electrolyzer crossbeam, and the spiral jig is fixed on anode on the bracket I; Sprocket wheel on the transmission shaft of transmission rig drives the sprocket rotation on the worm screw; Under the condition of arrangement of clutch I closure, do the motion that rises or fall through worm screw, IT worm gear drives leading screw I, leading screw I drives bracket I and does the motion that rises or fall; Anode links to each other with bracket I, so anode is also done the motion that rises or fall.
Described working mechanism comprises bracket II, steel hook, slideway II, strut member, arrangement of clutch II, leading screw II and spiral jig, and bracket II one side is equipped with pulley, and pulley is located in the slideway II; Slideway II is fixed on the electrolyzer crossbeam with strut member, and bracket II opposite side is equipped with the steel hook, and bracket II is connected with arrangement of clutch II; Arrangement of clutch II is connected with leading screw II; Anode is connected with bracket II through the spiral jig, and bracket II is connected with big bus through the soft band of conduction and gives anode supply, and the transmission shaft of transmission rig rotates through gear driven leading screw II; Under the condition of arrangement of clutch II closure; Leading screw II rotates and makes bracket II do the motion that rises or fall, and anode is fixed on the bracket II, so anode is also done the motion that rises or fall.
Described working mechanism comprises bracket III, steel hook, slideway III, arrangement of clutch III, tooth bar, gear unit, sprocket wheel and spiral jig, and the sprocket wheel in the working mechanism is connected through the sprocket wheel on the transmission shaft of chain and transmission rig, the pinion(gear) in the sprocket wheel in the working mechanism and the gear unit and handle is coaxial and relative fixed; Pinion(gear) in the gear unit and master wheel interlock, the tooth bar interlock on master wheel and the bracket III, bracket III slides in slideway III; Bracket III goes up the steel hook is installed; The spiral jig is pressed on anode on the bracket III, and bracket III is connected with big bus through the soft band of conduction, and arrangement of clutch III comprises that chimeric sliding sleeve, elastic force removes handle and shift fork; The transmission shaft of transmission rig drives chimeric sliding sleeve and rotates; Under the condition of arrangement of clutch III closure, chimeric sliding sleeve drives the sprocket rotation on the transmission shaft, starts building to do the sprocket rotation in the mechanism through the transmission belt of chain; Driving master wheel with the pinion(gear) of sprocket coaxiality in the working mechanism rotates; Master wheel drives tooth bar and does the motion that rises or fall together with bracket III, and anode is fixed on the bracket III, does the motion that promotes or descend thereby drive anode.
Described working mechanism comprises chain, sprocket wheel, bearing, bracket IV, axle, tubular shaft, steel hook, arrangement of clutch III and spiral jig; In the both sides of every transmission shaft two sprocket wheels are installed, two sprocket wheels connect into one-piece construction through tubular shaft and can on transmission shaft, freely rotate, and arrangement of clutch III is installed on the transmission shaft to be connected with chimeric sliding sleeve with sprocket wheel and transmits torque; Tubular shaft together with two sprocket wheels respectively with chain be installed in lateral two sprocket wheels of electrolyzer crossbeam and be connected; Be installed in the shared axle of lateral two sprocket wheels of electrolyzer crossbeam, the two ends of axle are connected fixing with the electrolyzer crossbeam through bearing, and bracket IV is installed on the chain; The steel hook is installed on the bracket IV; Anode is pressed on the bracket IV with the spiral jig, and bracket IV is connected to anode supply with big bus through conducting electricity soft band, and transmission shaft drives chimeric sliding sleeve and rotates; Under the condition of arrangement of clutch III closure; Chimeric sliding sleeve drives two sprocket rotation on the transmission shaft, and the transmission through two chains drives and is installed in lateral two sprocket rotation of electrolyzer crossbeam, does the motion that rises or fall so chain drives bracket IV; Anode is fixed on the bracket IV, does the motion that promotes or descend thereby drive anode.
The motor drives step-down gear of described power system rotates, and step-down gear drives transmission shaft and rotates, and transmission shaft is passed to working mechanism with power, and working mechanism drives anode lifting.
The invention has the beneficial effects as follows: simple in structure, reliable operation is promoted the electrolysis regular job and two kinds of operations of change poles become the present a kind of operation of change poles of having only by original bus; Get rid of anode superstructure, simplified production technique, saved human and material resources; Simultaneously can reduce factory building height; Again appropriate design positive bar and pot superstructure reduce anode with aluminium amount, groove superstructure steel using amount, make pole span and electric current keep stable; And then make production more stable, help improving current efficiency; The stroke that the anode lifting gear goes up and down is 600mm; This trip becomes the stroke of anode scrap greater than new anode scaling loss; On promptly a new anode is installed working mechanism, become the whole process of anode scrap all need not open the spiral jig up to its scaling loss, this is that original bus drive unit is not accomplished.
Description of drawings
Fig. 1 is the front view of first kind of combination of structure of the present invention;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the left view of Fig. 1;
Fig. 4 is the sectional structure synoptic diagram of arrangement of clutch I among Fig. 1;
Fig. 5 is the front view of second kind of combination of structure of the present invention;
Fig. 6 is the vertical view of Fig. 5;
Fig. 7 is the left view of Fig. 5;
Fig. 8 is an arrangement of clutch II structural representation among Fig. 7;
Fig. 9 is Fig. 8 sectional structure synoptic diagram;
Figure 10 is the front view of the third combination of structure of the present invention;
Figure 11 is the vertical view of Figure 10;
Figure 12 is the left view of Figure 10;
Figure 13 is the structural representation of arrangement of clutch III among Figure 10 and Figure 14;
Figure 14 is the front view of the 4th kind of combination of structure of the present invention;
Figure 15 is the vertical view of Figure 14;
Figure 16 is the left view of Figure 14;
Among the figure: 1. transmission shaft, 2. bearing, 3. bevel gear set, 4. shaft joint, 5. the soft band of conduction is 6. slided the II road, 7. bracket I, 8. pulley, 9. anode; 10. spiral jig, 11. steel hooks, 12. arrangement of clutch II, 13. leading screw II, 14. big buses, 15. step-down gears, 16. phonomoter, 17. strut members, 18. electrolyzer crossbeams; 19. seat board, 20. buckle I, 21. buckle II, 22. spring I, 23. bearing pin I, 24. slide bars, 25. spring supports, 26. spring II; 27. lock pin, 28. pull bars, 29. spanners, 30. bearing pin II, 31. clasp nuts, 32. straight pins, 33. threaded mounting holes, 34. bracket I; 35. slideway I, 36. steel hooks, 37. arrangement of clutch I, 38. leading screw I, 39. IT worm gears, 40. worm screws, 41. sprocket wheels, 42. chains; 43. fixed sheath, 44. fast perforates, 45. retractable guards, 46. thrust blocks, 47. location locks, 48. return spring I, 49. locating slots, 50. return spring II; 51. draw ring, 52. keys, 53. bracket III, 54. slideway III, 55. arrangement of clutch III, 56. tooth bars, 57. gear units, 58. handles; 59. chimeric sliding sleeve, 60. shift forks, 61. elastic force handles, 62. dowel discs, 63. jointed shafts, 64. bracket IV, 65., 66. tubular shafts.
Embodiment
Embodiment 1: a kind of lifting gear for electrolytic bath anode comprises actuating unit, transmission rig and working mechanism; Actuating unit comprises that phonomoter 16 is connected through shaft coupling 4 with step-down gear 15, and transmission shaft 1 is positioned on the axle bed in the transmission rig, and sprocket wheel 41 is installed on the transmission shaft 1; Chain 42 is housed on the sprocket wheel 41; Two transmission shafts 1 are distributed in the both sides of electrolyzer crossbeam 18 medullary rays, and are connected with the output shaft of step-down gear 15 through shaft coupling 4 respectively, and sprocket wheel 41 and working mechanism are installed on transmission shaft 1; Working mechanism is installed in the both sides of electrolyzer crossbeam 18 medullary rays; Anode 9 quantity are identical with the quantity of working mechanism, and working mechanism comprises leading screw I 38, IT worm gear 39, worm screw 40 and the spiral jig 10 of bracket I 34, steel hook 11, slideway I 35, arrangement of clutch I 37, band feather-way, and the leading screw I 38 of band feather-way forms the deceleration lift structure with IT worm gear 39, worm screw 40; Housing through IT worm gear 39, worm screw 40 is fixed on the electrolyzer crossbeam 18 through strut member 17; The fixed sheath 43 of the fast perforate 44 of top mounting strap of housing, retractable guard 45 is installed in the below, prevents external force damage leading screw I 38; Sprocket wheel 41 is installed on the worm screw 40 transmits moment of torsion through the sprocket wheel 41 on chain 42 and the transmission shaft 1; The lower end of leading screw be connected through thrust block 46, leading screw I 38 bracket I 34 relatively rotates, bracket I 34 slides among slideway I 35 and softly is with 5 to be connected power supply with bus 14 greatly through conducting electricity.Slideway I 35 is fixed on the electrolyzer crossbeam 18, and steel hook 11 is installed on the bracket I 34, and anode 9 usefulness spiral jigs 10 are fixed on the bracket I 34.
Arrangement of clutch I 37 is made up of key 52, location lock 47, return spring I 48, return spring II 50, draw ring 51, is installed on the housing of deceleration lift structure of IT worm gear 39, worm screw 40 compositions, and locating slot 49 is arranged on the key 52.Pulling draw ring 51 is pulled out key 52 during separation; Let location lock 47 effects fall into locating slot 49 with key 52 location at return spring I 48; Key 52 and the feather-way of leading screw I 38 are broken away from, and leading screw I 38 can rotate with respect to housing at this moment, mentions location lock 47 when closed; Key 52 is returned under the effect of return spring I 50 in the feather-way of leading screw I 38 leading screw I 38 can not be rotated with respect to housing, but can endwisely slip.
Control motor 16 rotates and drives step-down gear 15 rotations; Step-down gear 15 drives transmission shaft 1 and rotates, and the sprocket wheel 41 that the sprocket wheel 41 on the transmission shaft 1 drives in the working mechanism rotates, under the condition of arrangement of clutch I 37 closures; Drive leading screw I 38 through worm screw 40, IT worm gear 39 and do the motion that rises or fall; Leading screw I 38 drives bracket I 34 and does the motion that rises or fall, and anode 9 is pressed on the bracket I 34 through spiral jig 10, so anode 9 is also done the motion that rises or fall thereupon.
When the needs change poles, overhead traveling crane is clamped anode scrap 9, removes the fixing of spiral jig 10; Remove anode scrap 9, spur draw ring 51 then key 52 is pulled out, let location lock 47 effects fall into locating slot 49 key 52 location at return spring I 48; Key 52 and the feather-way of leading screw I 38 are broken away from, and leading screw I 38 can rotate with respect to housing at this moment, opens fast perforate 44; After inserting in the fixed sheath 43 rotational lead screw I 38 and make leading screw I 38 drive bracket I 34 to rise near the upper dead point with special spanner; Lift location lock 47, key 52 is rebounded under the effect of return spring II 50 and contact, be rotated further leading screw I38 and slip into feather-way until key 52 and make arrangement of clutch I 37 closures with leading screw I 38; Hang new anode, fix the completion change poles with the spiral jig behind the adjustment height.
Embodiment 2: a kind of lifting gear for electrolytic bath anode comprises actuating unit, transmission rig and working mechanism; Actuating unit comprises that phonomoter 16 is connected through shaft coupling 4 with step-down gear 15, and transmission rig adopts transmission shaft 1, axle bed and 3, two transmission shafts 1 of bevel gear set to be distributed in the both sides of electrolyzer crossbeam 18 medullary rays; And be connected with the output shaft of step-down gear 15 through shaft coupling 4 respectively; Bevel gear set 3 and working mechanism are installed on transmission shaft 1, and working mechanism comprises bracket II 7, steel hook 11, slideway II 6, strut member 17, arrangement of clutch II 12, leading screw II 13 and spiral jig 10, and a side is equipped with pulley 8 on the bracket II 7; Opposite side is equipped with steel hook 11; Bracket II 7 is connected with arrangement of clutch II 12, and arrangement of clutch II 12 is connected through clasp nut 31 with leading screw II 13, and anode 9 usefulness spiral jigs 10 are pressed on the carriage II 7; Slideway II 6 usefulness strut members 17 are fixed on the electrolyzer crossbeam 18, and pulley 8 slides in slideway II 6.
Its arrangement of clutch II 12 is made up of seat board 19, buckle I 20, buckle II 21, spring I 22, bearing pin I 23, slide bar 24, spring support 25, spring II 26, lock pin 27, pull bar 28; Wherein seat board 19 is provided with a pair of bearing pin I 23; Bearing pin I 23 is provided with buckle I 20, buckle II 21 and spring I 22; On buckle I 20 and buckle II 21, be respectively equipped with clasp nut 31, each clasp nut 31 usefulness straight pin 32 is connected respectively with buckle II 21 with buckle I 20, and buckle I 20 and buckle II 21 are provided with a pair of slide bar 24; Slide bar 24 lower ends are provided with spanner 29; Be connected with bearing pin II 30 between slide bar 24 and the spanner 29, on buckle II21, be provided with the self-locking device of forming by spring support 25, spring II 26, lock pin 27, pull bar 28, on seat board 19, be provided with and be used for the threaded mounting hole 33 that is connected with bracket II 7.
Arrangement of clutch II 12 can realize that the quick disengagement of bracket II 7 and leading screw II 13 is with fixing; Having steel hook 11 on the bracket II 7, is can anode 9 be pressed on the big bus 14 with spiral jig 10 to make both relative fixed; Slideway II 6 is fixed on the both sides of electrolyzer crossbeam 18, and bracket II 7 can move up and down in slideway II 6; And arrangement of clutch II 12 has auto-lock function when step-down gear 15 and transmission shaft 1 overhaul or fault is arranged, and anode 9 can not fallen into electrolyzer; Spiral jig 10 all is the standardized unit of potroom with steel hook 11; Whole system of the present invention is installed on the electrolyzer; Anode 9 is distributed in the both sides of electrolyzer medullary ray; Each anode 9 all is clamped on the bracket II 7 of working mechanism by spiral jig 10, and bracket II 7 usefulness conductions is soft is with 5 to be connected with big bus 14 and to supply power to anode 9.
Phonomoter 16 rotates; Drive step-down gear 15 and rotate, step-down gear 15 drives transmission shaft 1 and rotates, and transmission shaft 1 rotates through the leading screw II 13 that bevel gear set 3 drives in the working mechanism; Under the condition of arrangement of clutch II 12 closures; Leading screw II 13 rotates and makes bracket II 7 do the motion that rises or fall, and anode 9 usefulness spiral jigs 10 are fixed on the bracket II 7, so anode 9 is also done the motion that rises or fall thereupon.
When the needs change poles, overhead traveling crane is clamped anode 9, pulls out pull bar 28; Pull spanner 29 and open arrangement of clutch II 12, make bracket II 7 and leading screw II 13 break away from interlock, overhead traveling crane promotes anode 9 drive bracket II 7 and rises to after top dead center; Pull spanner 29 closed arrangement of clutch II 12 and rebound automatically, slide bar 24 is pinned, open spiral jig 10 at last and remove anode scrap 9 until pull bar 28; Hang new anode 9, fix the completion change poles with spiral jig 10 behind the adjustment height.
Embodiment 3: a kind of lifting gear for electrolytic bath anode comprises actuating unit, transmission rig and working mechanism; Actuating unit comprises that phonomoter 16 is connected through shaft coupling 4 with step-down gear 15; Transmission rig adopts transmission shaft 1, axle bed, chain 42 and sprocket wheel 41, and transmission shaft 1 is positioned on the axle bed in the transmission rig, and sprocket wheel 41 is installed on the transmission shaft 1; Chain 42 is housed on the sprocket wheel 41; Two transmission shafts 1 are distributed in the both sides of electrolyzer crossbeam 18 medullary rays, and are connected with the output shaft of step-down gear 15 through shaft coupling 4 respectively, and sprocket wheel 41 and working mechanism are installed on transmission shaft 1; Working mechanism is installed in the both sides of electrolyzer crossbeam 18; Anode 9 quantity are identical with the quantity of working mechanism, and the phonomoter 16 of band band-type brake is connected with step-down gear 15 through shaft coupling 4, and two transmission shafts 1 are distributed in the both sides of electrolyzer crossbeam 18 medullary rays; And be connected with step-down gear 15 output shafts through shaft coupling 4 respectively, working mechanism comprises bracket III53, steel hook 11, slideway III54, arrangement of clutch III55, tooth bar 56, gear unit 57, sprocket wheel 41 and spiral jig 10.Pinion(gear) and handle 58 coaxial and relative fixed in sprocket wheel 41 on the III of working mechanism and the gear unit 57; Sprocket wheel 41 is connected with sprocket wheel 41 on the transmission shaft 1 through chain 42; The torque of transmission shaft 1 output passes to sprocket wheel 41 through chimeric sliding sleeve 59; By elastic force remove 61 control shift forks 60 stir chimeric sliding sleeve 59 realize with transmission shaft 1 on sprocket wheel 41 engage or separate; This structure forms arrangement of clutch III55, and the pinion(gear) in the gear unit 57 forms retarding mechanism with the master wheel interlock, master wheel and be installed in tooth bar 56 interlocks on the bracket III53; Be changed to translational motion to turning motion, bracket III53 slides in slideway III54 and adjusts interocclusal clearance by slideway adjustment pad.Bracket III53 go up to install steel hook 11, and anode 9 usefulness spiral jigs 10 are pressed on the bracket III53, and bracket III53 softly is with 5 to be connected to anode 9 with big bus 14 and to supply power through conducting electricity.
Control phonomoter 16 rotates and drives step-down gear 15 rotations; Step-down gear 15 drives transmission shaft 1 and rotates, and transmission shaft 1 drives chimeric sliding sleeve 59 and rotates, under the condition of arrangement of clutch III55 closure; The sprocket wheel 41 that chimeric sliding sleeve 59 drives on the transmission shaft 1 rotates; The sprocket wheel 41 of starting building to do in the mechanism through the transmission belt of chain 42 rotates, and with the sprocket wheel 41 co-axial pinion(gear)s drive master wheels rotations in the working mechanism, master wheel drives tooth bar 56 and does the motion that rises or fall together with bracket III53; Anode 9 is fixed on the bracket III53, does the motion that promotes or descend thereby drive anode 9.
When the needs change poles, overhead traveling crane is clamped anode scrap 9, opens spiral jig 10 and removes anode scrap 9; Elastic force handle 61 is pulled out dowel disc 62 and is turned an angle, through jointed shaft 63 control shift forks 60 with chimeric sliding sleeve 59 push with transmission shaft 1 on sprocket wheel 41 isolating positions, shake handle 58 driven gear groups 57 and rotate with sprocket wheel 41; After gear unit 57 drive tooth bars 56 rise near the upper dead point; Oppositely pull elastic force handle 61, continue to shake sprocket wheel 41 tight engage of handle 58 on chimeric sliding sleeve 59 and transmission shaft 1, and elastic force handle 61 is returned in the dowel disc 62; Hang new anode 9, fix the completion change poles with spiral jig 10 behind the adjustment height.
Embodiment 4: a kind of lifting gear for electrolytic bath anode; Comprise actuating unit, transmission rig and working mechanism, actuating unit comprises that phonomoter 16 is connected through shaft coupling 4 with step-down gear 15; Transmission rig adopts transmission shaft 1, axle bed, chain 42 and sprocket wheel 41; Transmission shaft 1 is positioned at sprocket wheel 41 and working mechanism is installed on transmission shaft 1 on the axle bed in the transmission rig, and chain 42 is housed on the sprocket wheel 41, and working mechanism is installed in the both sides of electrolyzer crossbeam 18; Anode 9 quantity are identical with the quantity of working mechanism; The phonomoter 16 of band band-type brake is connected with step-down gear 15 through shaft coupling 4, and two transmission shafts 1 are distributed in the both sides of electrolyzer crossbeam 18 medullary rays, and is connected with step-down gear 15 output shafts through shaft coupling 4 respectively; Working mechanism comprises chain 42, sprocket wheel 41, bearing 2, bracket IV64, axle 65, tubular shaft 66, steel hook 11, arrangement of clutch III55 and spiral jig 10; 41, two sprocket wheels 41 of two sprocket wheels are installed in the both sides of corresponding anode 9 positions on the every transmission shaft 1 are connected into one-piece construction through tubular shaft 66 and can on transmission shaft 1, freely rotate, arrangement of clutch III55 is installed on the transmission shaft 1 to be connected with the chimeric sliding sleeve 59 of sprocket wheel 41 usefulness and transmits torque; Tubular shaft 66 together with two sprocket wheels 41 respectively with chain 42 be installed in electrolyzer crossbeam 18 lateral two sprocket wheels 41 and be connected, form double-stranded type of belt drive.Be installed in electrolyzer crossbeam 18 lateral two sprocket wheels, 41 shared axles 65; The two ends of axle 65 are connected fixing with electrolyzer crossbeam 18 through bearing 2; Bracket IV64 is installed on the chain 42; Steel hook 11 is installed on the bracket IV64, and anode 9 usefulness spiral jigs 10 are pressed on the bracket IV64, and bracket IV64 softly is with 5 to be connected with big bus 14 and to supply power for anode 9 through conducting electricity.
Control phonomoter 16 rotates and drives step-down gear 15 rotations; Step-down gear 15 drives transmission shaft 1 and rotates, and transmission shaft 1 drives chimeric sliding sleeve 59 and rotates, under the condition of arrangement of clutch III55 closure; Two sprocket wheels 41 that chimeric sliding sleeve 59 drives on the transmission shaft 1 rotate; Transmission drive through two chains 42 is installed in 18 lateral two sprocket wheels, 41 rotations of electrolyzer crossbeam, and bracket IV64 is installed on the chain 42, does the motion that rises or fall so chain 42 drives bracket IV64; Anode 9 is fixed on the bracket IV64, does the motion that promotes or descend thereby drive anode 9.
When the needs change poles, overhead traveling crane is clamped anode scrap 9, and elastic force handle 61 is pulled out dowel disc 62 and turned an angle; Through jointed shaft 63 control shift forks 60 with chimeric sliding sleeve 59 push with transmission shaft 1 on sprocket wheel 41 isolating positions, after overhead traveling crane promotes anode scrap 9 and drives bracket IV64 and rise near the upper dead point, oppositely pull elastic force handle 61; Sprocket wheel 41 tight engage of height on chimeric sliding sleeve 59 and transmission shaft 1 of adjustment anode scrap 9; And elastic force handle 61 is returned in the dowel disc 62, opens the fixing of spiral jig 10, removes anode scrap 9; Hang new anode 9, fix the completion change poles with spiral jig 10 behind the adjustment height.

Claims (2)

1. lifting gear for electrolytic bath anode; Comprise actuating unit, transmission rig and working mechanism, actuating unit comprises that phonomoter is connected through shaft coupling with step-down gear; It is characterized in that said transmission rig comprises transmission shaft, axle bed, chain, sprocket wheel or gear; Two transmission shafts are distributed in the both sides of electrolyzer crossbeam medullary ray, and are connected with the output shaft of step-down gear through shaft coupling, and working mechanism is installed in the both sides of electrolyzer crossbeam; Working mechanism is connected with the sprocket wheel or the gear of transmission rig, and the bracket of working mechanism is connected with anode electrolytic cell; Described working mechanism comprises leading screw I, IT worm gear, worm screw and the spiral jig of bracket I, steel hook, slideway I, arrangement of clutch I, band feather-way, and the leading screw I upper end of band feather-way is connected with IT worm gear, worm screw, and the lower end of the leading screw I of band feather-way is connected with thrust block; The housing of IT worm gear and worm screw is fixed on the electrolyzer crossbeam through strut member, and the fixed sheath that has fast perforate is installed in the housing of IT worm gear and worm screw top, and retractable guard is installed in the below; Sprocket wheel is installed on the worm screw; The bracket I that has the steel hook is positioned at slideway I and passes through the soft band of conduction and is connected with big bus, and slideway I is fixed on the electrolyzer crossbeam, and the spiral jig is fixed on anode on the bracket I; Sprocket wheel on the transmission shaft of transmission rig drives the sprocket rotation on the worm screw; Under the condition of arrangement of clutch I closure, do the motion that rises or fall through worm screw, IT worm gear drives leading screw I, leading screw I drives bracket I and does the motion that rises or fall; Anode links to each other with bracket I, so anode is also done the motion that rises or fall; Or described working mechanism comprises bracket II, steel hook, slideway II, strut member, arrangement of clutch II, leading screw II and spiral jig, and bracket II one side is equipped with pulley, and pulley is located in the slideway II; Slideway II is fixed on the electrolyzer crossbeam with strut member, and bracket II opposite side is equipped with the steel hook, and bracket II is connected with arrangement of clutch II; Arrangement of clutch II is connected with leading screw II; Anode is connected with bracket II through the spiral jig, and bracket II is connected with big bus through the soft band of conduction and gives anode supply, and the transmission shaft of transmission rig rotates through gear driven leading screw II; Under the condition of arrangement of clutch II closure; Leading screw II rotates and makes bracket II do the motion that rises or fall, and anode is fixed on the bracket II, so anode is also done the motion that rises or fall; Or described working mechanism comprises bracket III, steel hook, slideway III, arrangement of clutch III, tooth bar, gear unit, sprocket wheel and spiral jig, and the sprocket wheel in the working mechanism is connected through the sprocket wheel on the transmission shaft of chain and transmission rig, the pinion(gear) in the sprocket wheel in the working mechanism and the gear unit and handle is coaxial and relative fixed; Pinion(gear) in the gear unit and master wheel interlock, the tooth bar interlock on master wheel and the bracket III, bracket III slides in slideway III; Bracket III goes up the steel hook is installed; The spiral jig is pressed on anode on the bracket III, and bracket III is connected with big bus through the soft band of conduction, and arrangement of clutch III comprises that chimeric sliding sleeve, elastic force removes handle and shift fork; The transmission shaft of transmission rig drives chimeric sliding sleeve and rotates; Under the condition of arrangement of clutch III closure, chimeric sliding sleeve drives the sprocket rotation on the transmission shaft, starts building to do the sprocket rotation in the mechanism through the transmission belt of chain; Driving master wheel with the pinion(gear) of sprocket coaxiality in the working mechanism rotates; Master wheel drives tooth bar and does the motion that rises or fall together with bracket III, and anode is fixed on the bracket III, does the motion that promotes or descend thereby drive anode; Or described working mechanism comprises chain, sprocket wheel, bearing, bracket IV, axle, tubular shaft, steel hook, arrangement of clutch III and spiral jig; In the both sides of every transmission shaft two sprocket wheels are installed, two sprocket wheels connect into one-piece construction through tubular shaft and can on transmission shaft, freely rotate, and arrangement of clutch III is installed on the transmission shaft to be connected with chimeric sliding sleeve with sprocket wheel and transmits torque; Tubular shaft together with two sprocket wheels respectively with chain be installed in lateral two sprocket wheels of electrolyzer crossbeam and be connected; Be installed in the shared axle of lateral two sprocket wheels of electrolyzer crossbeam, the two ends of axle are connected fixing with the electrolyzer crossbeam through bearing, and bracket IV is installed on the chain; The steel hook is installed on the bracket IV; Anode is pressed on the bracket IV with the spiral jig, and bracket IV is connected to anode supply with big bus through conducting electricity soft band, and transmission shaft drives chimeric sliding sleeve and rotates; Under the condition of arrangement of clutch III closure; Chimeric sliding sleeve drives two sprocket rotation on the transmission shaft, and the transmission through two chains drives and is installed in lateral two sprocket rotation of electrolyzer crossbeam, does the motion that rises or fall so chain drives bracket IV; Anode is fixed on the bracket IV, does the motion that promotes or descend thereby drive anode.
2. method that adopts lifting gear for electrolytic bath anode as claimed in claim 1; It is characterized in that: the motor drives step-down gear of actuating unit rotates; Step-down gear drives transmission shaft and rotates, and transmission shaft is passed to working mechanism with power, and working mechanism drives anode lifting.
CN2009100100121A 2009-01-07 2009-01-07 Lifting gear for electrolytic bath anode and method thereof Active CN101768761B (en)

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