CN101768431A - Wear-resistant propping agent - Google Patents

Wear-resistant propping agent Download PDF

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Publication number
CN101768431A
CN101768431A CN200810187649A CN200810187649A CN101768431A CN 101768431 A CN101768431 A CN 101768431A CN 200810187649 A CN200810187649 A CN 200810187649A CN 200810187649 A CN200810187649 A CN 200810187649A CN 101768431 A CN101768431 A CN 101768431A
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Prior art keywords
resin glue
wear
described resin
propping agent
matrix
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CN200810187649A
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CN101768431B (en
Inventor
秦升益
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Beijing Rechsand Science and Technology Group Co Ltd
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Beijing Rechsand Science and Technology Group Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K8/00Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
    • C09K8/60Compositions for stimulating production by acting on the underground formation
    • C09K8/80Compositions for reinforcing fractures, e.g. compositions of proppants used to keep the fractures open
    • C09K8/805Coated proppants

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Carbon And Carbon Compounds (AREA)

Abstract

The invention relates to a wear-resistant propping agent comprising a matrix and a matrix coating. The matrix coating is formed by the solidification of a resin binder and is added with a carbon nano tube, wherein the weight ratio of the resin binder and the matrix is 0.1-15:100, and the carbon nano tube accounts for 0.1-5wt% of the weight of the resin binder. The wear-resistant propping agent has the advantage of resisting environmental corrosion.

Description

A kind of wear-resistant propping agent
Technical field
The invention belongs to oil, gas well propping agent in the oilfield exploitation field, relate to the oil in the oilfield exploitation field, the preparation method of gas well propping agent specifically.
Background technology
Because the crude oil viscosity is big, the rock stratum voidage is low, and the space is connective poor, brings very big difficulty to oil extraction operation.In order to improve crude yield and oil recovery rate, people generally adopt propping agent to improve space, rock stratum and space connectedness.Initial people directly adopt quartz sand, haydite sand etc. as propping agent, but owing in use need to bear bigger surging force and closure stress, can produce a large amount of fragments and fine silt, reduce fissured flow conductivity thereby these materials can stop up the crack.Therefore people coat one or more layers resin molding usually on the matrix of propping agents such as quartz sand, haydite sand at present, to improve the anti-breaking capacity of propping agent.And propping agent is being carried into by fracturing liquid in the process of rock stratum, usually violent friction and collision can take place, and makes the coating film breakage of propping agent matrix surface finally to cause the anti-percentage of damage of propping agent to reduce.
In addition, because subsurface environment is very complicated, the resin molding of proppant surface can be subjected to oil, oil gas, water, salt solution in the rock stratum, and the erosion of steam of following usually, acid and alkali corrosion liquid, microorganism etc., cause the burn into of matrix coating layer to degrade, come off etc., the anti-environmental attack ability of matrix coating layer on the matrix of how improving also becomes an important directions of people's research.
Summary of the invention
For this reason, technical problem to be solved by this invention is: propping agent has the defective of matrix coating layer abrasion resistance properties difference in the prior art.
For solving the problems of the technologies described above, the invention provides a kind of wear-resistant propping agent, comprise matrix and matrix coating layer, described matrix coating layer is to be formed through curing by resin glue, be added with carbon nanotube in the described resin glue, the weight ratio of wherein said resin glue and described matrix is 0.1-15: 100, and described carbon nanotube accounts for the 0.1-5wt% of described resin glue weight.
The diameter of described carbon nanotube is 1-20nm, and axial length is 0.1-5 μ m.Described carbon nanotube is single wall and/or multi-walled carbon nano-tubes.
Described matrix median size is 0.3-1.2mm, and preferred median size is 0.45-0.85mm.
Also be added with solidifying agent in the described resin glue, described solidifying agent accounts for the 5-30wt% of described resin glue weight.Described resin glue also comprises softening agent, and described softening agent accounts for the 1-30wt% of described resin glue weight.
Described resin glue also comprises lubricant, described lubricant accounts for the 0.1-10wt% of described resin glue weight, and described lubricant is one or more in polyethylene wax, oxidized polyethlene wax, stearic amide, ethylene bis stearic acid amide, calcium stearate, the Zinic stearas.
The weight ratio of described resin glue and matrix is 2-10: 100, described solidifying agent accounts for the 10-20wt% of described resin glue weight, described lubricant accounts for the 2-5wt% of described resin glue weight, described carbon nanotube accounts for the 0.5-1wt% of described resin glue weight, described softening agent is one or more in adjacent benzene two type manthanoate, fatty group dibasic acid, the phosphoric acid ester, and described softening agent accounts for the 10-20wt% of described resin glue weight.
Described resin glue is a resol, and the described solidifying agent of its correspondence is one or more of Paraformaldehyde 96, vulkacit H; Or
Described resin glue is furane resin, and the described solidifying agent of its correspondence is one or more of Phenylsulfonic acid, toluenesulphonic acids, xylene monosulfonic acid; Or
Described resin glue is a Resins, epoxy, and the described solidifying agent of its correspondence is one or more of fatty amine and affixture, tertiary amine and salt thereof, aromatic amine and modification body thereof, imidazoles; Or
Described resin glue is a unsaturated polyester resin, and the described solidifying agent of its correspondence is one or more of acyl peroxide class, peroxyesters; Or
Described resin glue is a Vinylite, and the described solidifying agent of its correspondence is one or more of acyl peroxide class, peroxyesters.
Compared with prior art the present invention has the following advantages:
(1) in the matrix coating layer of matrix surface, introduce carbon nanotube among the present invention, and being scattered in the resin layer of even carbon nanotube.Because carbon nanotube in tubular construction, the resin macromole tangles around carbon nanotube closely by the form of secondary or physical bond or topological key, and be core with each carbon nanotube, arrange to all directions, form more regular cross-linked network structure, promptly improve the regularity of resin glue internal network greatly, thereby improved the intensity and the wear-resistant ability of resin glue greatly.Simultaneously,, in the environment of the rock stratum of complexity, be difficult for being damaged, so obtained great guarantee for intensity and wear resistance with the resin glue of core with it because carbon nanotube itself has good wear-resistant, shock resistance, acid and alkali-resistance erosive characteristic.
(2) in addition, owing to add carbon nanotube in resin glue matrix coating layer, make that macromolecule network is more regular closely in the resin glue, the ability of the water molecules in the anti-environment or other salt ion erosion also is significantly improved.
Embodiment
By specific embodiment wear-resistant propping agent of the present invention is described further.
Embodiment 1
With the 100g median size is to put into sand mill after the quartz sand of 0.45mm is heated to 300 ℃ to stir and cool to 200 ℃ again.
With 10g resol and 0.1g diameter is that 10nm, axial length are after the Single Walled Carbon Nanotube of 2 μ m is carried out thorough mixing, again with heating after quartz sand mixes and the formation compound that stirs adding 2g hexamethylenetetramine and stirring in compound then.Add the 0.5g calcium stearate before agglomerating and stir when resol-quartz sand compound begins to lump.The mixture that obtains through cooling, broken, agent S1 is supported after sieving.
In the present embodiment, the purpose of heating is to provide the certain reaction temperature in order to give in the next step.In actually operating, matrix can be heated to higher temperature earlier, as 150-300 ℃, and then be cooled to 100-240 ℃, the purpose of doing like this is that the lip-deep volatilizable Impurity removal of matrix material is tightr with bonding between the resin material that guarantees to coat subsequently and body material, simultaneously also so that the body material temperature is more even.
Hexamethylenetetramine is to make peritonaeum have the resin layer of certain intensity with formation in the resin solidification of quartz sand surface as the effect of solidifying agent.Calcium stearate is more prone to be treated as the integrity of particulate state and assurance resin molding and the smooth degree on surface as the resin-substrate mixture that makes after solidifying that act as of lubricant, guarantees that propping agent in use has good anti-breaking capacity.
Embodiment 2
Putting into sand mill after the haydite sand that the 100g median size is about 0.85mm is heated to 260 ℃ stirs and cools to 150 ℃ again.
With 2g furane resin and 0.1g diameter is that 20nm, axial length are after the double-walled carbon nano-tube of 5 μ m carries out thorough mixing, again with the heating after haydite sand mix and the formation compound that stirs, in compound, add the 0.4g dibutyl phthalate then, add 0.2g Phenylsulfonic acid, toluenesulphonic acids mixture again and stir.The mixture that obtains through cooling, solidify, broken, agent S2 is supported after sieving.
Dibutyl phthalate reduces its fragility and increases anti-breaking capacity as the performance that can improve resin molding that act as of softening agent.
Embodiment 3
The 100g median size is about puts into sand mill after the mixture heating up to 300 ℃ of the quartz sand of 0.3mm and haydite sand and stir and cool to 240 ℃ again.
With 1.5g furane resin and 0.0015g diameter is that 1nm, axial length are after the Single Walled Carbon Nanotube of 0.1 μ m is carried out thorough mixing, again with the heating after quartz sand and the mixture of haydite sand mix and the formation compound that stirs, in compound, add the 0.45g dimixo-octyl phthalate then, add the 0.45g xylene monosulfonic acid again and stir.Add the mixture of 1.5g polyethylene wax and oxidized polyethlene wax before agglomerating and stir when the compound of the mixture of furane resin-quartz sand and haydite sand begins to lump.The mixture that obtains through cooling, broken, agent S3 is supported after sieving.
Embodiment 4
Putting into sand mill after the quartz sand that the 100g median size is about 1.2mm is heated to 260 ℃ stirs and cools to 150 ℃ again.
With 0.1g Resins, epoxy and 0.0005g diameter is that 5nm, axial length are after the mixture of the Single Walled Carbon Nanotube of 1 μ m and double-walled carbon nano-tube carries out thorough mixing, again with the heating after quartz sand mix and the formation compound that stirs, in compound, add the 0.01g Polycizer W 260 then, add 0.02g aliphatics amine solidifying agent again and stir.Add the 0.01g stearic amide before agglomerating and stir when Resins, epoxy-quartz sand compound begins to lump.The mixture that obtains through cooling, broken, agent S4 is supported after sieving.
Embodiment 5
Putting into sand mill after the quartz sand that the 100g median size is about 0.65mm is heated to 300 ℃ stirs and cools to 200 ℃ again.
With 10g unsaturated polyester resin and 0.07g diameter is that 15nm, axial length are after the double-walled carbon nano-tube of 0.5 μ m carries out thorough mixing, again with the heating after quartz sand mix and the formation compound that stirs, in compound, add the 0.1g diisooctyl sebacate then, add 1.5g acyl peroxide class solidifying agent again and stir.Add the 0.01g Zinic stearas before agglomerating and stir when unsaturated polyester resin-quartz sand compound begins to lump.The mixture that obtains through cooling, broken, agent S5 is supported after sieving.
Embodiment 6
Putting into sand mill after the haydite sand that the 100g median size is about 0.45mm is heated to 300 ℃ stirs and cools to 200 ℃ again.
With 5g Vinylite and 0.15g diameter is that 12nm, axial length are after the Single Walled Carbon Nanotube of 4 μ m is carried out thorough mixing, again with the heating after haydite sand mix and the formation compound that stirs, in compound, add the 0.75g triphenylphosphate then, add 0.75g peroxyesters solidifying agent again and stir.Add the 0.15g calcium stearate before agglomerating and stir when Vinylite-haydite sand compound begins to lump.The mixture that obtains through cooling, broken, agent S6 is supported after sieving.
Embodiment 7
Putting into sand mill after the quartz sand that the 100g median size is about 0.75mm is heated to 300 ℃ stirs and cools to 200 ℃ again.
With 10g resol and 0.08g diameter is that 7nm, axial length are after the double-walled carbon nano-tube of 0.8 μ m carries out thorough mixing, again with the heating after quartz sand mix and the formation compound that stirs, in compound, add 2.5g Tritolyl Phosphate and triisooctyl phosphate then, add 2.5g six polyoxymethylene again and stir.Add the 0.4g calcium stearate before agglomerating and stir when resol-quartz sand compound begins to lump.The mixture that obtains through cooling, broken, agent S7 is supported after sieving.
Embodiment 8
Putting into sand mill after the quartz sand that the 100g median size is about 0.45mm is heated to 300 ℃ stirs and cools to 200 ℃ again.
With 10g resol and 0.06g diameter is that 8nm, axial length are after the Single Walled Carbon Nanotube of 3 μ m is carried out thorough mixing, again with the heating after quartz sand mix and the formation compound that stirs, in compound, add the 2.5g triisooctyl phosphate then, add the 2.5g hexamethylenetetramine again and stir.Add the 0.7g calcium stearate before agglomerating and stir when resol-quartz sand compound begins to lump.The mixture that obtains through cooling, broken, agent S8 is supported after sieving.
Comparative Examples 1
Putting into sand mill after the quartz sand that the 100g median size is about 0.45mm is heated to 300 ℃ stirs and cools to 200 ℃ again.
Add the 10g resol and the formation compound that stirs in the quartz sand after heating, add the 2g hexamethylenetetramine then and stir.Add the 0.5g calcium stearate before agglomerating and stir when resol-quartz sand compound begins to lump.The mixture that obtains through cooling, broken, agent C1 is supported after sieving.
Evaluation Example
With embodiment 1-8 and Comparative Examples 1 prepares S1-S8 and C1 carries out the test of acid solubility, turbidity and propping agent flow conductivity.Wherein,
Acid solubility is meant at the acid solution of regulation and in the sour molten time, composite particles is by the per-cent of sour dissolved quality and composite particles original quality, the concrete operations condition is: each composite particles is soaked 1 hour in the 1mol/L phosphoric acid solution after, after washing drying, measure separately weight and ask the weight that dissolves, measure acid solubility by preceding method.
The percentage of damage of composite particles is meant that the tiny broken particle of particle generation under the locking pressure effect accounts for the percentage composition of the original gross weight of particle.Percentage of damage reflects the size of its anti-pressure ability.The locking pressure that is determined at of percentage of damage is to carry out under the 69MPa among the present invention.
Flow conductivity the condition of test be in API standard diversion chamber, employing waits mass measurement method, sanding concentration 5.0kg/m 2, Experimental Flowing Object is the KCl solution of 2wt%, locking pressure is 20MPa.
Above-mentioned test result sees Table 1.
Table 1
The propping agent sample Percentage of damage % Acid solubility wt ‰ Flow conductivity μ m 2·cm
??S1 ??2.96 ??0.4 ??138.4
The propping agent sample Percentage of damage % Acid solubility wt ‰ Flow conductivity μ m 2·cm
??S2 ??3.78 ??0.7 ??125.8
??S3 ??3.14 ??0.6 ??129.3
??S4 ??2.51 ??0.3 ??142.0
??S5 ??2.53 ??0.3 ??141.9
??S6 ??3.25 ??0.8 ??123.9
??S7 ??2.61 ??0.4 ??143.2
??S8 ??2.17 ??0.2 ??145.7
??C1 ??6.07 ??2.7 ??115.3
By the data in the table 1 as can be seen, compare with the propping agent C1 that does not add carbon nanotube in the matrix coating layer, the propping agent that the present invention prepares has better crush resistance energy, and the ability of anti-collision, wearing and tearing all is greatly improved.
In addition, by more as can be seen, when the content of carbon nanotube between the 0.5wt% to 1wt% the time, the crush resistance of propping agent sample can be more excellent, analyzing its major cause is: when content of carbon nanotubes is low, its play optimize the resin glue internal networking structure ability a little less than, the improvement of the wear-resistant ability of matrix coating layer is also not obvious; And content of carbon nanotubes is when too high, be equivalent to that cross-linking set rolls up in the resin glue, the rigidity of its network also increases thereupon, causes the resin glue flexility to reduce, rigidity disruptive probability takes place in collision and extrusion process to be increased, and finally causes the wear-resistant ability of matrix coating layer to weaken.
Obviously, the foregoing description only is for example clearly is described, and is not the qualification to embodiment.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here need not also can't give exhaustive to all embodiments.And conspicuous variation of being extended out thus or change still belong among the protection domain of claim of the present invention.

Claims (10)

1. wear-resistant propping agent, comprise matrix and matrix coating layer, it is characterized in that: described matrix coating layer is to be formed through curing by resin glue, be added with carbon nanotube in the described resin glue, the weight ratio of wherein said resin glue and described matrix is 0.1-15: 100, and described carbon nanotube accounts for the 0.1-5wt% of described resin glue weight.
2. wear-resistant propping agent according to claim 1 is characterized in that: the diameter of described carbon nanotube is 1-20nm, and axial length is 0.1-5 μ m.
3. wear-resistant propping agent according to claim 1 is characterized in that: described carbon nanotube accounts for the 0.5-1wt% of described resin glue weight.
4. wear-resistant propping agent according to claim 1 and 2 is characterized in that: described carbon nanotube is single wall and/or multi-walled carbon nano-tubes.
5. wear-resistant propping agent according to claim 1 is characterized in that: also be added with solidifying agent in the described resin glue, described solidifying agent accounts for the 5-30wt% of described resin glue weight.
6. wear-resistant propping agent according to claim 1, it is characterized in that: described resin glue also comprises softening agent, described softening agent accounts for the 1-30wt% of described resin glue weight, and described softening agent is one or more in adjacent benzene two type manthanoate, fatty group dibasic acid, the phosphoric acid ester.
7. wear-resistant propping agent according to claim 1, it is characterized in that: described resin glue also comprises lubricant, described lubricant accounts for the 0.1-10wt% of described resin glue weight, and described lubricant is one or more in polyethylene wax, oxidized polyethlene wax, stearic amide, ethylene bis stearic acid amide, calcium stearate, the Zinic stearas.
8. wear-resistant propping agent according to claim 1, it is characterized in that: the weight ratio of described resin glue and matrix is 2-10: 100, described solidifying agent accounts for the 10-20wt% of described resin glue weight, described softening agent accounts for the 10-20wt% of described resin glue weight, and described lubricant accounts for the 2-5wt% of described resin glue weight.
9. wear-resistant propping agent according to claim 1 is characterized in that:
Described resin glue is a resol, and the described solidifying agent of its correspondence is one or more of Paraformaldehyde 96, vulkacit H; Or
Described resin glue is furane resin, and the described solidifying agent of its correspondence is one or more of Phenylsulfonic acid, toluenesulphonic acids, xylene monosulfonic acid; Or
Described resin glue is a Resins, epoxy, and the described solidifying agent of its correspondence is one or more of fatty amine and affixture, tertiary amine and salt thereof, aromatic amine and modification body thereof, imidazoles; Or
Described resin glue is a unsaturated polyester resin, and the described solidifying agent of its correspondence is one or more of acyl peroxide class, peroxyesters; Or
Described resin glue is a Vinylite, and the described solidifying agent of its correspondence is one or more of acyl peroxide class, peroxyesters.
10. wear-resistant propping agent according to claim 1 is characterized in that: described matrix is quartz sand and/or haydite sand, and the median size of described matrix is 0.3-1.2mm.
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Cited By (5)

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WO2012041004A1 (en) * 2010-09-30 2012-04-05 北京仁创砂业科技有限公司 Hydrophobic proppant and preparation method thereof
CN103043947A (en) * 2012-12-27 2013-04-17 亿利沙材料科技有限责任公司 Tectorial membrane proppant as well as preparation method and application thereof
CN104099082A (en) * 2014-08-06 2014-10-15 华北水利水电大学 New low-density high-intensity ceramsite fracturing propping agent and preparation method thereof
CN110573592A (en) * 2017-02-09 2019-12-13 沙特阿拉伯石油公司 nanoparticle reinforced resin coated frac sand compositions
CN114144496A (en) * 2019-04-17 2022-03-04 沙特阿拉伯石油公司 Nanocomposite coated proppant and method of making same

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RU2559970C2 (en) * 2010-09-30 2015-08-20 БЕЙЖИНГ РИЧСЭНД СЭНД ИНДАСТРИ САЙЕНС ЭНД ТЕКНОЛОДЖИ Ко., ЛТД. Hydrophobic proppant and method of its obtaining
WO2012041004A1 (en) * 2010-09-30 2012-04-05 北京仁创砂业科技有限公司 Hydrophobic proppant and preparation method thereof
CN102443387B (en) * 2010-09-30 2016-08-03 北京仁创砂业科技有限公司 A kind of hydrophobic proppant and preparation method thereof
JP2013545828A (en) * 2010-09-30 2013-12-26 ベイジン レックサンド サンド インダストリー サイエンス アンド テクノロジー コー., エルティーディー. Hydrophobic proppant and method for preparing the same
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US9434874B2 (en) 2010-09-30 2016-09-06 Beijing Rechsand Sand Industry Science & Technology Co., Ltd. Hydrophobic proppant and preparation method thereof
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CN103043947B (en) * 2012-12-27 2016-06-08 亿利沙材料科技有限责任公司 A kind of overlay film proppant and its preparation method and application
CN103043947A (en) * 2012-12-27 2013-04-17 亿利沙材料科技有限责任公司 Tectorial membrane proppant as well as preparation method and application thereof
CN104099082B (en) * 2014-08-06 2017-01-25 华北水利水电大学 Low-density high-intensity ceramsite fracturing propping agent and preparation method thereof
CN104099082A (en) * 2014-08-06 2014-10-15 华北水利水电大学 New low-density high-intensity ceramsite fracturing propping agent and preparation method thereof
CN110573592A (en) * 2017-02-09 2019-12-13 沙特阿拉伯石油公司 nanoparticle reinforced resin coated frac sand compositions
CN114144496A (en) * 2019-04-17 2022-03-04 沙特阿拉伯石油公司 Nanocomposite coated proppant and method of making same
US11767466B2 (en) 2019-04-17 2023-09-26 Saudi Arabian Oil Company Nanocomposite coated proppants and methods of making same

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