The specific embodiment
The inventor is through extensive and deep research; Discovery with solid grease at growing the grain below 0 ℃ after a period of time; Give solid grease certain external force at low temperatures; Destroy connecting formed firsts and seconds crystal structure between the fatty acid glyceryl ester molecule that constitutes solid grease, through screen cloth (pore size of screen cloth can let solid grease just pass through can), make the big or small homogeneous of fatty acid glyceryl ester unimolecule and be able to proper alignment each other again; Almost do not have active force (or having only faint Van der Waals force) between the fatty acid glyceryl ester unimolecule, thereby obtain soft solid grease.Accomplish the present invention thus.
Definition
As used herein, " grease " is the general name of fat and oil, is that oil plant is transformed by sugar in maturation and the mixture of a kind of complicacy of forming, is chemical composition main in the oilseeds.Its main component is the ester that three molecules of fatty acids and a part glycerine form.Described grease is from rape oil, soya-bean oil, sunflower oil, cottonseed oil, peanut oil, rice bran oil, corn oil, safflower oil, olive oil, kopok oil, siritch, evening primrose oil, palm oil, sher butter, cocoa butter, coconut oil, palm kernel wet goods plant quasi-grease; Animal raw fats such as butterfat, butter, lard, fish oil.Above-mentioned grease can use separately, also can two or more mix the back use.For with above-mentioned grease through hydrogenation, divide carry, technology such as ester exchange, refining and the processing grease (fusing point is the oil and fat product below 60 ℃) that obtains also can use.
As used herein, " solid grease " is meant and is solid-state or semi-solid grease under the room temperature, be that oil is used in food processing, comprises shortening, margarine and other similar oil and fat products.It can obtain through method well known in the art, such as but not limited to, the closed continous way is scraped and is inserted formula heat exchange production technology.Described solid grease has one-level and/or secondary crystal structure.So-called one-level crystal structure is claimed druse again, can be square or flat structure, and so-called secondary crystal structure is by being connected to form between the druse.Described solid grease was placed 24 hours at 0-10 ℃, measured through physical properties of food tester (matter structure appearance), and hardness restrains greater than 3000, thick, loose, the big or small heterogeneity of its crystal grain, and mixed and disorderly the arrangement.
As used herein; " margarine " is a kind of solid grease; Its prescription can be known in the art; Such as but not limited to, edible oil and fat (more than 80%), water, dairy products, emulsifying agent, salt, citric acid, potassium sorbate, flavoring essence, food coloring, anti-oxidant or other food supplementary materials.
As used herein, " shortening " is a kind of solid grease, and its prescription can be known in the art, such as but not limited to, edible oil and fat more than 98%, and emulsifying agent, anti-oxidant or other food supplementary materials etc.
As used herein, " solid grease I " is meant through the external force effect, becomes than solid grease pliable solid grease.
As used herein; " hardness ", " soft durometer " or " flexibility " are meant that all oil and fat product passes through physical properties of food tester (matter structure appearance) and measures hardness; In the regular hour, the power that the matter structure instrument probe of matter structure appearance record gets into the required maximum of the certain degree of depth of article to be tested is the hardness of article to be tested.The numerical values recorded that under the identical degree of depth of identical time, is obtained is big more, and hardness is big more; Hardness is big more, and its operating performance is poor more.
As used herein, " operating characteristics " or " operating performance " interchangeable use all is meant the possibility that grease is further processed or operated, as with its cutting, be applied in other food etc.
Soft solid grease
As used herein, " soft solid grease " is meant a kind of solid grease that can also keep suitable soft durometer 0-10 ℃ of long-term placement.Described soft solid grease was placed 24 hours at 0-10 ℃, measured through physical properties of food tester (matter structure appearance), and hardness is the 500-2000 gram; Preferred hardness is the 800-1600 gram.
Soft solid grease provided by the invention, crystal grain sees that through light microscope crystalline size is below 5um; Be placed on refrigerator or room temperature after one month and continue to observe, crystal can be still below 5um.But crystal grain was below 5um when the traditional handicraft grease had just been carried out, but was placed on refrigerator after one month or room temperature continues to observe, the crystal roughening of growing up, and size is greater than 30um.The soft solid grease that provides of invention was placed on refrigerator or room temperature storage after 1 month, and the ratio that the grease crystal grain remains on below the 5um is 80-100w/w%, preferably is 90-100w/w%, more preferably is 95-100w/w.
The soft solid grease that the present invention passes through can be an arbitrary shape, such as but not limited to, sheet, bulk, strip, pie, granular.
The preparation method of soft solid grease
The present invention provides a kind of preparation method of above-mentioned soft solid grease, and described method comprises step:
(1) solid grease was placed 0.5-24 hour at 0 to subzero 40 ℃, obtained the solid grease that growing the grain is handled;
(2), make solid grease that growing the grain handles through 1.0 * 10 0 to subzero 40 ℃ of conditions
3-1.0 * 10
9Pascal pressure (is 2.5 * 10 preferably,
6-10.0 * 10
6Pascal; More preferably, be 3.0 * 10
6-7.0 * 10
6Pascal) obtains solid grease I; With
(3) be the screen cloth of 0.01-10mm (preferably, being 0.3-0.7mm) with solid grease I through mesh diameter, obtain soft solid grease.
Preferably, in the step (1), solid grease was placed 0.8-10 hour at subzero 15 to subzero 30 ℃.
Preferably, the external force described in the step (2) can produce through mode well known in the art, such as but not limited to, push, beat and/or impact, as long as can make solid grease soft.In a preference of the present invention, described external force results from screw extruder, and described screw extruder is well known in the art, such as but not limited to, employed screw extruder in the soapmaking industry.In another preference of the present invention, described screw extruder has the chuck cooling fluid, 0 ℃ to subzero 40 ℃ of coolant temperature.
The purpose of step (3) is in order to obtain the soft solid grease of monomolecular fatty acid glyceryl ester marshalling, preferably can to pass through the pore screen cloth of mesh diameter less than 0.5mm again with solid grease I through behind the gross porosity screen cloth of mesh diameter greater than 0.5mm; More preferably, solid grease I is the screen cloth of 0.5-0.7mm through mesh diameter after, be the screen cloth of 0.3-0.5mm again through mesh diameter, the mesh diameter of general back one screen cloth is less than last screen cloth mesh.
In one embodiment of the invention; Described soft solid grease can begin from the preparation solid grease; For example scraping slotting formula heat exchange production technology back in general closed continous way increases grease growing the grain-screw rod extruding (built-in screen cloth) twice technology again, reaches goal of the invention.
In a preference of the present invention, the inventor is used to prepare soft solid grease provided by the invention then through screw extruder well known in the art is transformed.Described as shown in Figure 1 through the screw extruder of transforming, it has chuck, and chuck contains cooling fluid, and the temperature of cooling fluid is at 0 to subzero 40 ℃; At nearly discharging opening, it has a fine ga(u)ge screen web plate, and sieve diameter is less than 0.5mm (preferred 0.01-0.5mm, more preferably 0.3-0.5mm), and at nearly charging aperture, it has a coarse mesh web plate, and sieve diameter is greater than 0.5mm (preferred 0.5-5mm, more preferably 0.5-0.7mm).Solid grease gets into screw extruder from charging aperture; Because the cooling fluid in the chuck; It is able to 0 to subzero 40 ℃ of growing the grains; The crowded external force that said screw extruder produced lets the solid grease I that is squeezed earlier through the fine ga(u)ge screen web plate, and then through the coarse mesh web plate, flows out soft solid grease from discharging opening.
In a preference of the present invention, will obtain soft solid grease through following step:
Solid grease (can according to shortening or margarine or other similar prescriptions) is after heating emulsification even--sterilization---precooling under the 60-70 ℃ of condition; Scrape slotting formula heat exchange production technology (Kombinator by the closed continous way; Votator, Perfector, brands such as Chemctator can) chilling--mediates--can--(0 to-40 ℃) temperature growing the grain;--cutting--feeding was given screw extruder in time 1-24 hour: screw extruder (jacketed cooling fluid; 0 ℃ to-40 ℃ of coolant temperature), and in establish 2 road screen clothes, the first road mesh diameter (greater than 0.5mm); The 2nd road mesh diameter (less than 0.5mm)--products export moulding (soft solid grease outlet shape can be the shape of arbitrary dimension, can be sheet, bulk, strip or other shapes etc.).Thereafter, can also comprise step: product stores (condition 0-10 ℃)--delivery transportation (condition 0-10 ℃).Soft solid grease by this processes can be known through estimating, and can keep suitable soft durometer 0-10 ℃ long-term placement.
Preparation method of the present invention makes the soft solid grease crystallization that obtains even, further polymerization can not take place, and even the maintenance crystal is fine and smooth for a long time, tissue is soft.
The purposes of soft solid grease
Because soft solid grease provided by the invention has extraordinary operability, can be widely used in food service industry, for example promptly get in the refrigerator and promptly use and disuse the applying butter of rising again; Adapt to food under 10 ℃ of temperature with oil, use grease such as biscuit dough, quick-frozen food with grease, ice cream with grease etc.; Produce the sheet or strip or the block margarine (being commonly called as crisp sheet oil or crisp skin oil) that adapt to wide temperature operation environment, especially freezing type of aliquation dough is such as freezing croissant etc.; The user need not rise again after taking out crisp sheet grease in the refrigerator, opens shortcake (common grease must be risen again, otherwise crisp because of too firmly, and rupturing appears in grease when opening shortcake, influences food aliquation effect etc.) at once after can directly wrapping into dough; Such grease is fine and closely woven evenly because of crystallization, and (butter must be put refrigerator for a long time, does not put refrigerator and will melt with mouldy such as butter in common low melting point grease to the room temperature better tolerance; But put refrigerator for a long time, it is very hard that grease becomes, and the user needs the control of the extreme care link of rising again, so as not to rise again excessive feel like jelly lose the performance of food action need).
The above-mentioned characteristic that the present invention mentions, or the characteristic that embodiment mentions can combination in any.All characteristics that this case specification is disclosed can with any composition forms and usefulness, each characteristic that is disclosed in the specification can anyly provide the alternative characteristics of identical, impartial or similar purpose to replace.Therefore removing has special instruction, the characteristic that is disclosed to be merely the general example of equalization or similar features.
Major advantage of the present invention is:
The present invention provides and a kind ofly can keep the solid grease production technology of good soft durometer at low temperature, makes grease at low temperature, and particularly 0-10 ℃ still keeps good plasticity; The client takes in the winter time the time when product uses and need not rise again, and therefore more simplifies user's operation;
Below in conjunction with specific embodiment, further set forth the present invention.Should be understood that these embodiment only to be used to the present invention is described and be not used in the restriction scope of the present invention.The experimental technique of unreceipted actual conditions in the following example is usually according to the normal condition or the condition of advising according to manufacturer.Unless otherwise indicated, otherwise all percentage, ratio, ratio or umber by weight.
Unit in the percent weight in volume among the present invention is well-known to those skilled in the art, for example is meant the weight of solute in 100 milliliters solution.
Only if definition separately, employed all specialties are identical with the meaning that scientific words and one skilled in the art are familiar with in the literary composition.In addition, any with the institute similar content of putting down in writing or the equalization method and material all can be applicable in the inventive method.The usefulness that preferable implementation method described in the literary composition and material only present a demonstration.
Employed screw extruder is as shown in Figure 1 in the following example.Can be purchased, such as but not limited to the DUPLEX VACUUM PLODDER of MAZZONI LB.Following all for example in, screen cloth is contained on the screw rod machine, embodiment crosses screw rod, and comparative example screw rod only.
Following all matter structure appearance (texture analyzer) in for example, brand is TA XT Plus, production firm is Lotun Technology Limited.
Following all for example middle percentages are weight percentage, and percentage by weight is all in the raw material gross weight.
The unit of following all for example middle hardness is gram.
Embodiment 1
Preparation soft solid grease I
In the raw material gross weight, 82% (w/w) makes with extra care palm oil (48 ℃ of fusing points are available from Southseas Specialty Fats Industrial (Shanghai) Co., Ltd.), water 16% (w/w), molecule distillating monoglyceride 1.5 (w/w) %, lecithin 0.5 (w/w) %.
--------(24 ℃) were placed 1 hour, and--cutting--through screw extruder--gets soft solid grease I with the export packing of sheet outlet form in export packing in the B unit through the Perfector A unit of GA company through heating emulsification (65 ℃, 30 minutes).
Comparative example 1
Preparation solid grease I
82% refining palm oil (48 ℃ of fusing points), water 16%, emulsifying agent: molecule distillating monoglyceride 1.5%, lecithin 0.5%.(batching is with embodiment 1)
--export packing gets solid grease I in the Perfector A unit--B unit--of process GA company through heating emulsification (65 ℃, 30 minutes).
Test case 1
With TA XT Plus (texture analyzer) (matter structure appearance is available from Lotun TechnologyLimited.) evaluation hardness (the high more expression grease of hardness number is hard more).
|
Embodiment 1 |
Comparative example 1 |
Hardness (10 ℃) |
1579 |
3407 |
Feel |
Hard slightly, it is good that hand is pinched deformation nature |
Stone, hand is pinched and can't be made it deformation |
Embodiment 2
Preparation soft solid grease II
In the raw material gross weight, 82% (85% HPO+15% soya-bean oil) (45 ℃ of fusing points are available from Southseas Specialty Fats Industrial (Shanghai) Co., Ltd.), water 16%, molecule distillating monoglyceride 1.5%, lecithin 0.5%.
--------(24 ℃) were placed 1 hour, and--cutting--through screw extruder--gets soft solid grease II with the export packing of sheet outlet form in export packing in the B unit through the Perfector A unit of GA company through heating emulsification (65 ℃, 30 minutes).
Comparative example 2
Preparation solid grease II
82% (85% HPO+15% soya-bean oil) (45 ℃ of fusing points), water 16%, molecule distillating monoglyceride 1.5%, lecithin 0.5%.(batching is with embodiment 2)
--export packing gets solid grease II in the Perfector A unit--B unit--of process GA company through heating emulsification (65 ℃, 30 minutes).
Test case 2
With TA XT Plus (texture analyzer) (matter structure appearance is available from Lotun TechnologyLimited.) evaluation hardness (the high more expression grease of hardness number is hard more).
|
Embodiment 2 |
Comparative example 2 |
Hardness (5 ℃) |
1179 |
3407 |
Feel |
Soft or hard just in time, plasticity is good |
Stone, hand is pinched and can't be made it deformation |
Embodiment 3
Preparation soft solid grease III
In the raw material gross weight, 80% (90% h-tallow+10% soya-bean oil) (46 ℃ of fusing points, butter are from Australia, soya-bean oil is from the U.S.), water 18%, molecule distillating monoglyceride 1.5%, lecithin 0.5%.
--------(24 ℃) were placed 1 hour, and--cutting--through screw extruder--gets soft solid grease III with the export packing of sheet outlet form in export packing in the B unit through the Perfector A unit of GA company through heating emulsification (65 ℃, 30 minutes).
Comparative example 3
Preparation solid grease III
80% (90% h-tallow+10% soya-bean oil) (46 ℃ of fusing points), water 18%, molecule distillating monoglyceride 1.5%, lecithin 0.5%.(batching is with embodiment 3)
--export packing gets solid grease III in the Perfector A unit--B unit--of process GA company through heating emulsification (65 ℃, 30 minutes).
Test case 3
With TA XT Plus (texture analyzer) (matter structure appearance is available from Lotun TechnologyLimited.) evaluation hardness (the high more expression grease of hardness number is hard more).
|
Embodiment 3 |
Comparative example 3 |
Hardness (5 ℃) |
1294 |
3597 |
Feel |
Soft or hard just in time, plasticity is good |
Stone, hand is pinched and can't be made it deformation |
Embodiment 4
Preparation soft solid grease IV
In the raw material gross weight, 100% refining solid palm oil (53 ℃ of fusing points are available from Shanghai special oil Co., Ltd in good).
------(24 ℃) were placed 1 hour, and--cutting--through screw extruder--gets soft solid grease IV with the bar form export packing in export packing in the B unit in Perfector A unit through GA company.
Comparative example 4
Preparation solid grease IV
100% refining solid palm oil (53 ℃ of fusing points).(batching is with embodiment 4)
Export packing gets solid grease IV in the Perfector A unit--B unit--of process GA company.
Test case 4
With TA XT Plus (texture analyzer) evaluation hardness (the high more expression grease of hardness number is hard more).
|
Embodiment 4 |
Comparative example 4 |
Hardness (5 ℃) |
1389 |
3536 |
Feel and outward appearance |
Soft or hard just in time, plasticity is good, and glossy color and luster is arranged |
Stone, firmly pinch, become the pulverulence that has no plasticity and gloss |
Embodiment 5
Preparation soft solid grease V
100% refining palm oil fraction leach-s/tive PMF (32 ℃ of fusing points, available from Shanghai good in Food Co., Ltd).
------(24 ℃) were placed 1 hour, and--cutting--through screw extruder--gets soft solid grease V with the bar form export packing in export packing in the B unit in Perfector A unit through GA company.
Comparative example 5
Preparation solid grease V
100% refining palm oil fraction leach-s/tive PMF (32 ℃ of fusing points).(batching is with embodiment 5)
Export packing gets solid grease V in the Perfector A unit--B unit--of process GA company.
Test case 5
With TA XT Plus (texture analyzer) (matter structure appearance is available from Lotun TechnologyLimited.) evaluation hardness (the high more expression grease of hardness number is hard more).
|
Embodiment 5 |
Comparative example 5 |
Hardness (5 ℃) |
986 |
3536 |
Feel and outward appearance |
Soft or hard just in time, plasticity is good, has good |
It is hard to be highly brittle, and has no plasticity and gloss |
Embodiment 6
Preparation soft solid grease VI
In the raw material gross weight, 82% (85% HPO+15% soya-bean oil) (45 ℃ of fusing points), water 16%, molecule distillating monoglyceride 1.5%, lecithin 0.5%.
--------(40 ℃) were placed 0.5 hour, and--cutting--through screw extruder--gets soft solid grease II with the export packing of sheet outlet form in export packing in the B unit through the Perfector A unit of GA company through heating emulsification (65 ℃, 30 minutes).
Embodiment 7
Preparation soft solid grease VII
82% (85% HPO+15% soya-bean oil) (45 ℃ of fusing points), water 16%, molecule distillating monoglyceride 1.5%, lecithin 0.5%.
--------(0 ℃) was placed 24 hours, and--cutting--through screw extruder--gets soft solid grease II with the export packing of sheet outlet form in export packing in the B unit through the Perfector A unit of GA company through heating emulsification (65 ℃, 30 minutes).
Test case 6-7
With TA XT Plus (texture analyzer) (matter structure appearance is available from Lotun TechnologyLimited.) evaluation hardness (the high more expression grease of hardness number is hard more).
|
Embodiment 6 |
Hardness (5 ℃) |
1175 |
Feel |
Soft or hard just in time, plasticity is good |
|
Embodiment 7 |
Hardness (5 ℃) |
1185 |
Feel |
Soft or hard just in time, plasticity is good |
The above is merely preferred embodiment of the present invention; Be not in order to limit essence technology contents scope of the present invention; Essence technology contents of the present invention is broadly to be defined in the claim scope of application, and if any technological entity or method that other people accomplish are defined identical with the claim scope of application; Also or a kind of change of equivalence, all will be regarded as and be covered by among this claim scope.