CN101759958A - Enhanced ceramic friction material and preparation method thereof - Google Patents

Enhanced ceramic friction material and preparation method thereof Download PDF

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CN101759958A
CN101759958A CN200910155352A CN200910155352A CN101759958A CN 101759958 A CN101759958 A CN 101759958A CN 200910155352 A CN200910155352 A CN 200910155352A CN 200910155352 A CN200910155352 A CN 200910155352A CN 101759958 A CN101759958 A CN 101759958A
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ceramic powder
parts
friction material
powder body
based ceramic
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CN101759958B (en
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徐时清
王焕平
邓德刚
赵士龙
黄立辉
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China Jiliang University
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Abstract

The invention discloses an enhanced ceramic friction material and a preparation method thereof. The enhanced ceramic friction material mainly comprises the following components: thermosetting resin, resin curing agent, reinforced fiber, friction performance regulator and fillers, and enhanced ceramic powder, wherein the enhanced ceramic powder is mainly made from Al2O3, CaSiO3 and CaMgSi2O6; and coarse ceramic powder granules are obtained by adding CuO, MnO, TiO2, CaO, MgO, B2O3 and other sintering aids to the raw materials and sintering the materials at a certain temperature. By enhancing the friction material by large-grain ceramic powder granules, the invention, according to the specific characteristic of wear resistance defined by the ceramic material, can effectively reduce the wear rate, thereby prolonging the service life of the friction material on the premise that the friction coefficient of the friction material is stable/constant. Therefore, the enhanced ceramic friction material of the invention is widely applicable to the preparation of brake pads for motor vehicles, brakes for machine tools and motors, gaskets for clutches, and the like.

Description

A kind of enhanced ceramic friction material and preparation method thereof
Technical field
The present invention relates to friction materials and preparation method thereof, in particular for method for preparing friction such as the stopper of motor vehicle brake-shoe, lathe and electrode, clutch facings.
Background technology
Automobile brake is commonly called as brake facing with friction materials, is one of most important safety component in the brake system of car, is concerning automobile driver's safety of life and property.The preparation of brake block is generally take resin, fortifying fibre, frictional property regulator and filler etc. as raw material, by after the even mixing through hot pressing, make after solidifying.For improving the braking ability of friction materials, fortifying fibre and frictional property regulator have obtained broad research, become present Study on Friction Materials focus.
Traditional brake facing mainly is wild phase with the fibrous magnesium silicate, after finding that asbestos are a kind of important carcinogenic substance, the semimetal friction material that with the steel fiber is wild phase has obtained fast development, be widely used at present the braking of various types of vehicles, but there is the shortcoming of easy-to-rust in semimetal friction material.For improving frictional behaviour, avoiding semimetal friction material to descend because of the braking ability that the steel fiber corrosion brings, slag fibre, aramid fiber, ceramic fiber, carbon fiber etc. are applied gradually.But the price of the aramid fiber of above-mentioned better performances, ceramic fiber, carbon fiber etc. is higher, causes the production cost of high-quality friction material sharply to rise thus.
For improving its friction and wear behavior on the basis that reduces the friction material production cost, frictional property regulator has obtained broad research, becomes one of important channel of improving Properties of Friction Materials.Frictional property regulator is that a class is added the material that can improve coefficient of friction and wear rate in the friction material to, mainly is divided into lubricant and grinding agent two big classes.The main purpose of lubricant is the variation of frictional coefficient when reducing to brake, and lubricant commonly used comprises graphite and various types of metallic sulfide; Abrasive mainly is the hard particles of metal oxide, silica powder and silicate compound, and abrasive commonly used mainly contains aluminum oxide, silicon carbide, silicon-dioxide, Zirconium oxide, zirconium silicate and chromated oxide etc.(2007,40 (7): discovering 1161-1169), the interpolation aluminum oxide can improve frictional coefficient, reduce wear rate people such as Boz M in friction materials at Tribology International.People such as MatejkaV are published in studies show that on the Wear magazine, add silicon carbide in friction materials, can increase substantially frictional coefficient and wear rate has only a small amount of increase; People such as Jang H are published in Wear, and (2000,239 (2): discovering 229-236), a certain amount of antimony trisulfide and zirconium silicate powder all exist bigger influence to size, the stability of automobile brake sheet frictional coefficient.Yet the at present research for frictional property regulator mainly concentrates in the selection of different materials, for the same material system and the research of different hardness and different-grain diameter powder and commercial application report seldom.Designer of the present invention found through experiments, and the powder that thick ceramic powder particle and particle diameter are tiny is compared, and has better to increase the performance of rubbing.
Summary of the invention
The purpose of this invention is to provide a kind of by in powder, adding sintering aid, obtain thick ceramic powder particle after the at a certain temperature calcining again, and then strengthen the preparation method of friction material with the ceramic powder particle of coarse grains as frictional property regulator.
The enhanced ceramic friction material that the present invention proposes, its parts by weight consist of:
5~20 parts of thermosetting resins
0.05~5 part of resin curing agent
15~40 parts of fortifying fibres
30~70 parts of frictional property regulator and fillers
Al 2O 30.01~15 part of based ceramic powder body
CaSiO 30.01~15 part of based ceramic powder body
CaMgSi 2O 60.01~15 part of based ceramic powder body
The preparation method of the enhanced ceramic friction material that the present invention proposes mainly comprises following process:
1) at first with Al 2O 3, CaSiO 3, CaMgSi 2O 6Be raw material, by in above-mentioned raw materials, adding CuO, MnO, TiO 2, CaO, MgO, B 2O 3Deng sintering aid, obtain at a certain temperature thick ceramic powder particle after the calcining.To 100 parts of Al 2O 3Add 0.01~2 part CuO, 0.01~2 part MnO, 0.01~2 part CaO, 0.01~2 part MgO, 0.1~5 part TiO in the powder 2, 1100~1300 ℃ of calcinings 1~6 hour, pulverize after the cooling after the mixing and stirring, namely get Al 2O 3The based ceramic powder body.To 100 parts of CaSiO 3Add 0.01~5 part ZnO, 0.01~5 part MgO, 0.5~10 part B in the powder 2O 3, 1000~1200 ℃ of calcinings 1~6 hour, pulverize after the cooling after the mixing and stirring, namely get CaSiO 3The based ceramic powder body.To 100 parts of CaMgSi 2O 6Add 0.01~5 part ZnO, 0.01~5 part Li in the powder 2O, 0.5~10 part B 2O 3, 1000~1200 ℃ of calcinings 1~6 hour, pulverize after the cooling after the mixing and stirring, namely get CaMgSi 2O 6The based ceramic powder body.
2) with thermosetting resin, resin curing agent and fortifying fibre mix and blend 1~3 hour, then with Al 2O 3Based ceramic powder body, CaSiO 3Based ceramic powder body and CaMgSi 2O 6The based ceramic powder body is introduced and mix and blend 0.5~3 hour, at last with frictional property regulator and filler is introduced and mix and blend 1~3 hour; The composite of above-mentioned mixing and stirring is pressed into base substrate, and then mold pressing 6~20 minutes under 150~170 ℃, the pressure of 15~25MPa namely got enhanced ceramic friction material of the present invention in 6~15 hours 170~190 ℃ of lower heat treatments again.
Among the present invention, said thermosetting resin can be one or more in resol, boron modified phenolic resin, cyanurotriamide modified resol and the aralkyl modified phenolic resins.
Said resin curing agent can be one or more in hexamethylenetetramine, sulphur and the urotropine.
Said fortifying fibre can be one or more in asbestos, steel fiber, slag fibre, glass fibre, aramid fiber, ceramic fiber and the carbon fiber.
Said frictional property regulator and filler can be one or more in molybdenumdisulphide, talcum, mica, tin chloride, graphite, barite, wollastonite, vermiculite, tyre talc, aluminum oxide and the silicon powder.
The present invention has following beneficial effect:
Preparation technology of the present invention is simple, by at Al 2O 3, CaSiO 3, CaMgSi 2O 6Add CuO, MnO, TiO in the raw material 2, CaO, MgO, B 2O 3Deng sintering aid, obtain at a certain temperature thick ceramic powder particle after the calcining, ceramic powder particle with coarse grains strengthens friction material again, utilize the distinctive wear-resistant property of ceramic material, on the basis of stablizing the friction material coefficient of friction, effectively reduce its wear rate, thus the service life of improving friction material.
Embodiment
Below in conjunction with example the present invention is further described.
Example 1:
At 100 parts of Al 2O 3Add 0.3 part CuO, 0.1 part MnO, 0.1 part CaO, 0.01 part MgO, 3 parts TiO in the powder 2, 1200 ℃ of calcinings 2 hours, pulverize after the cooling after the mixing and stirring, namely get Al 2O 3The based ceramic powder body.At 100 parts of CaSiO 3Add 2 parts ZnO, 2 parts MgO, 4 parts B in the powder 2O 3, 1100 ℃ of calcinings 2 hours, pulverize after the cooling after the mixing and stirring, namely get CaSiO 3The based ceramic powder body.At 100 parts of CaMgSi 2O 6Add 2 parts ZnO, 2 parts Li in the powder 2O, 4 parts B 2O 3, 1100 ℃ of calcinings 2 hours, pulverize after the cooling after the mixing and stirring, namely get CaMgSi 2O 6The based ceramic powder body.
Take by weighing 10 parts in phenolic resins, 0.2 part of hexamethylenetetramine and 5 parts of steel fibres, 10 parts of aramid fibers, 5 parts of ceramic fibres, mix and blend 2 hours; The Al that adds then above-mentioned preparation 2O 31 part of based ceramic powder body, CaSiO 30.5 part of based ceramic powder body and CaMgSi 2O 60.5 part of based ceramic powder body, mix and blend 1 hour; In said mixture, add 1.5 parts of molybdenum bisuphide, 4 parts of graphite, 16 parts of barites, 5 parts of wollastonites, 4 parts of tyre talcs, mix and blend 2 hours again.The matrix material of above-mentioned mixing and stirring is pressed into base substrate, and mold pressing 15 minutes under 160 ℃, the pressure of 20MPa then promptly got enhanced ceramic friction material of the present invention in 10 hours 180 ℃ of following thermal treatments again.
Example 2:
At 100 parts of Al 2O 3Add 0.5 part CuO, 0.05 part MnO, 0.05 part CaO, 0.02 part MgO, 2.5 parts TiO in the powder 2, 1250 ℃ of calcinings 3 hours, pulverize after the cooling after the mixing and stirring, namely get Al 2O 3The based ceramic powder body.At 100 parts of CaSiO 3Add 3 parts ZnO, 3 parts MgO, 5 parts B in the powder 2O 3, 1050 ℃ of calcinings 3 hours, pulverize after the cooling after the mixing and stirring, namely get CaSiO 3The based ceramic powder body.At 100 parts of CaMgSi 2O 6Add 3 parts ZnO, 3 parts Li in the powder 2O, 5 parts B 2O 3, 1050 ℃ of calcinings 3 hours, pulverize after the cooling after the mixing and stirring, namely get CaMgSi 2O 6The based ceramic powder body.
Take by weighing 15 parts of melamine modified phenolic resins, 0.1 part of hexamethylenetetramine, 0.2 part of methenamine, and 8 parts of aramid fibers, 5 parts of ceramic fibres, 5 parts of asphalt-based carbon fibers, mix and blend 3 hours; The Al that adds then above-mentioned preparation 2O 30.5 part of based ceramic powder body, CaSiO 31 part of based ceramic powder body and CaMgSi 2O 60.5 part of based ceramic powder body, mix and blend 1 hour; In said mixture, add 5 parts of molybdenum bisuphide, 15 parts of graphite, 30 parts of barites, 10 parts of talcums, 5 parts of vermiculites, mix and blend 2 hours again.The matrix material of above-mentioned mixing and stirring is pressed into base substrate, and mold pressing 10 minutes under 165 ℃, the pressure of 18MPa then promptly got enhanced ceramic friction material of the present invention in 12 hours 175 ℃ of following thermal treatments again.
Example 3:
At 100 parts of Al 2O 3Add 0.3 part CuO, 0.2 part MnO, 0.1 part CaO, 0.1 part MgO, 3 parts TiO in the powder 2, 1200 ℃ of calcinings 1.5 hours, pulverize after the cooling after the mixing and stirring, namely get Al 2O 3The based ceramic powder body.At 100 parts of CaSiO 3Add 2.5 parts ZnO, 2.5 parts MgO, 5 parts B in the powder 2O 3, 1150 ℃ of calcinings 2.5 hours, pulverize after the cooling after the mixing and stirring, namely get CaSiO 3The based ceramic powder body.At 100 parts of CaMgSi 2O 6Add 3.5 parts ZnO, 3.5 parts Li in the powder 2O, 6 parts B 2O 3, 1100 ℃ of calcinings 1.5 hours, pulverize after the cooling after the mixing and stirring, namely get CaMgSi 2O 6The based ceramic powder body.
Take by weighing 12 parts of aralkyl phenol-formaldehyde resin modifieds, 0.2 part of hexamethylenetetramine, 0.1 part of methenamine, and 5 parts in glass fibre, 5 parts of aramid fibers, 20 parts of asphalt-based carbon fibers, mix and blend 1.5 hours; The Al that adds then above-mentioned preparation 2O 31 part of based ceramic powder body, CaSiO 30.1 part of based ceramic powder body and CaMgSi 2O 60.1 part of based ceramic powder body, mix and blend 1.5 hours; In said mixture, add 2 parts of molybdenum bisuphide, 12 parts of graphite, 28 parts of barites, 12 parts of talcums, 5 parts of vermiculites, 6 parts of tyre talcs, mix and blend 2 hours again.The matrix material of above-mentioned mixing and stirring is pressed into base substrate, and mold pressing 8 minutes under 170 ℃, the pressure of 18MPa then promptly got enhanced ceramic friction material of the present invention in 10 hours 180 ℃ of following thermal treatments again.
With the above-mentioned friction materials that makes according to standard GB 5763-1998, testing friction coefficient and wear rate on constant speed formula frictional testing machines, concrete test result is as shown in the table:
Figure G2009101553523D00041
Figure G2009101553523D00051
As can be seen from the above table, the stable friction factor of product of the present invention, particularly wear rate are far smaller than the national standard requirement, and raise variation not quite with temperature.This shows that the present invention strengthens friction materials with the thick ceramic powder particle of crystal grain, utilizes the distinctive wear-resistant property of stupalith, on the basis of stablizing the friction materials frictional coefficient, can effectively reduce its wear rate, thereby improves the work-ing life of friction materials.

Claims (5)

1. enhanced ceramic friction material is characterized in that parts by weight are formed to comprise:
5~20 parts of thermosetting resins
0.05~5 part of resin curing agent
15~40 parts of fortifying fibres
30~70 parts of frictional property regulator and fillers
Al 2O 30.01~15 part of based ceramic powder body
CaSiO 30.01~15 part of based ceramic powder body
CaMgSi 2O 60.01~15 part of based ceramic powder body
Above-mentioned described thermosetting resin is one or more in resol, boron modified phenolic resin, cyanurotriamide modified resol and the aralkyl modified phenolic resins; Described resin curing agent is one or more in hexamethylenetetramine, sulphur and the urotropine; Described fortifying fibre is one or more in asbestos, steel fiber, slag fibre, glass fibre, aramid fiber, ceramic fiber and the carbon fiber; Described frictional property regulator and filler are one or more in molybdenumdisulphide, talcum, mica, tin chloride, graphite, barite, wollastonite, vermiculite, tyre talc, aluminum oxide and the silicon powder.
2. enhanced ceramic friction material according to claim 1 is characterized in that described Al 2O 3The preparation process of based ceramic powder body is as follows: to 100 parts of Al 2O 3Add 0.01~2 part CuO, 0.01~2 part MnO, 0.01~2 part CaO, 0.01~2 part MgO, 0.1~5 part TiO in the powder 2, 1100~1300 ℃ of calcinings 1~6 hour, pulverize after the cooling after the mixing and stirring, namely get Al 2O 3The based ceramic powder body.
3. enhanced ceramic friction material according to claim 1 is characterized in that described CaSiO 3The preparation process of based ceramic powder body is as follows: to 100 parts of CaSiO 3Add 0.01~5 part ZnO, 0.01~5 part MgO, 0.5~10 part B in the powder 2O 3, 1000~1200 ℃ of calcinings 1~6 hour, pulverize after the cooling after the mixing and stirring, namely get CaSiO 3The based ceramic powder body.
4. enhanced ceramic friction material according to claim 1 is characterized in that described CaMgSi 2O 6The preparation process of based ceramic powder body is as follows: to 100 parts of CaMgSi 2O 6Add 0.01~5 part ZnO, 0.01~5 part Li in the powder 2O, 0.5~10 part B 2O 3, 1000~1200 ℃ of calcinings 1~6 hour, pulverize after the cooling after the mixing and stirring, namely get CaMgSi 2O 6The based ceramic powder body.
5. the preparation method of an enhanced ceramic friction material is characterized in that comprising the steps: at first with thermosetting resin, resin curing agent and fortifying fibre mix and blend 1~3 hour, then with Al 2O 3Based ceramic powder body, CaSiO 3Based ceramic powder body and CaMgSi 2O 6The based ceramic powder body is introduced and mix and blend 0.5~3 hour, at last with frictional property regulator and filler is introduced and mix and blend 1~3 hour; The composite of above-mentioned mixing and stirring is pressed into base substrate, and then mold pressing 6~20 minutes under 150~170 ℃, the pressure of 15~25MPa namely got enhanced ceramic friction material of the present invention in 6~15 hours 170~190 ℃ of lower heat treatments again.
CN2009101553523A 2009-12-21 2009-12-21 Enhanced ceramic friction material and preparation method thereof Expired - Fee Related CN101759958B (en)

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Cited By (13)

* Cited by examiner, † Cited by third party
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CN102382626A (en) * 2011-08-25 2012-03-21 东营博瑞制动系统有限公司 Formula of carbon fiber based friction material and manufacturing method thereof
CN102794912A (en) * 2012-08-24 2012-11-28 董雪 Preparation method of friction material for vehicle brake disc
CN103168084A (en) * 2010-11-19 2013-06-19 日立化成株式会社 Non-asbestos friction material composition, and friction material and friction member using same
CN103614114A (en) * 2013-08-14 2014-03-05 十堰市九霄摩擦材料有限公司 Friction material for automobile brake and recycling method therefor
CN103880456A (en) * 2013-04-19 2014-06-25 黄曦 Ceramic based friction material and preparation method thereof
CN105650169A (en) * 2014-11-30 2016-06-08 衡阳市安骋汽车配件有限公司 Granules with noise reduction function and large porosity and preparation method of granules
CN105650157A (en) * 2014-11-30 2016-06-08 衡阳市安骋汽车配件有限公司 Particles having noise reduction and high-temperature declining resistance functions and preparation method of particles
CN105650161A (en) * 2014-11-30 2016-06-08 衡阳市安骋汽车配件有限公司 Particles having larger porosity and excellent heat conductivity and preparation method of particles
CN105884252A (en) * 2015-01-19 2016-08-24 天津百特威尔纳米粉体科技有限公司 Manufacturing process and method of abrasion-resisting lining part
CN106928649A (en) * 2017-02-17 2017-07-07 大连理工大学 New ceramics Particles dispersed resin base heat resistanceheat resistant decline friction material and preparation method thereof
CN107603562A (en) * 2017-11-28 2018-01-19 苏州翠南电子科技有限公司 A kind of enhanced ceramic fibre friction material
CN108084961A (en) * 2017-12-07 2018-05-29 浙江宝晟铁路新材料科技有限公司 A kind of friction control agent containing second bonding agents and preparation method thereof
CN111254343A (en) * 2020-01-20 2020-06-09 京溪美邦(北京)特钢科技开发有限公司 Preparation method and application of oxide dispersion strengthened steel

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103168084A (en) * 2010-11-19 2013-06-19 日立化成株式会社 Non-asbestos friction material composition, and friction material and friction member using same
CN103168084B (en) * 2010-11-19 2014-11-19 日立化成株式会社 Non-asbestos friction material composition, and friction material and friction member using same
CN102382626A (en) * 2011-08-25 2012-03-21 东营博瑞制动系统有限公司 Formula of carbon fiber based friction material and manufacturing method thereof
CN102794912A (en) * 2012-08-24 2012-11-28 董雪 Preparation method of friction material for vehicle brake disc
CN102794912B (en) * 2012-08-24 2015-03-11 湖南常德嘉达摩擦材料有限公司 Preparation method of friction material for vehicle brake disc
CN103880456A (en) * 2013-04-19 2014-06-25 黄曦 Ceramic based friction material and preparation method thereof
CN103614114A (en) * 2013-08-14 2014-03-05 十堰市九霄摩擦材料有限公司 Friction material for automobile brake and recycling method therefor
CN103614114B (en) * 2013-08-14 2015-07-22 十堰市九霄摩擦材料有限公司 Friction material for automobile brake and recycling method therefor
CN105650169A (en) * 2014-11-30 2016-06-08 衡阳市安骋汽车配件有限公司 Granules with noise reduction function and large porosity and preparation method of granules
CN105650157A (en) * 2014-11-30 2016-06-08 衡阳市安骋汽车配件有限公司 Particles having noise reduction and high-temperature declining resistance functions and preparation method of particles
CN105650161A (en) * 2014-11-30 2016-06-08 衡阳市安骋汽车配件有限公司 Particles having larger porosity and excellent heat conductivity and preparation method of particles
CN105884252A (en) * 2015-01-19 2016-08-24 天津百特威尔纳米粉体科技有限公司 Manufacturing process and method of abrasion-resisting lining part
CN106928649A (en) * 2017-02-17 2017-07-07 大连理工大学 New ceramics Particles dispersed resin base heat resistanceheat resistant decline friction material and preparation method thereof
CN106928649B (en) * 2017-02-17 2019-07-05 大连理工大学 Ceramic particle compound resin base heat resistanceheat resistant decline friction material and preparation method thereof
CN107603562A (en) * 2017-11-28 2018-01-19 苏州翠南电子科技有限公司 A kind of enhanced ceramic fibre friction material
CN108084961A (en) * 2017-12-07 2018-05-29 浙江宝晟铁路新材料科技有限公司 A kind of friction control agent containing second bonding agents and preparation method thereof
CN111254343A (en) * 2020-01-20 2020-06-09 京溪美邦(北京)特钢科技开发有限公司 Preparation method and application of oxide dispersion strengthened steel

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