CN101758128A - Width corrugated board production line - Google Patents
Width corrugated board production line Download PDFInfo
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- CN101758128A CN101758128A CN200810232697A CN200810232697A CN101758128A CN 101758128 A CN101758128 A CN 101758128A CN 200810232697 A CN200810232697 A CN 200810232697A CN 200810232697 A CN200810232697 A CN 200810232697A CN 101758128 A CN101758128 A CN 101758128A
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Abstract
The invention relates to width corrugated board production line, comprising a rolling plate mechanism, an actuating unit, a control mechanism and a support. The production line is characterized in that: the support (1) of constructional steel structure is connected with a connector (6) by a sliding shaft (9) at the two ends thereof, a working platform (8) is connected on the pedestal and below the connector (6); the actuating unit is fixed below the support (1), the rolling plate mechanism is fixed on the working platform (8); and the actuating unit is electrically connected with the control mechanism (4). The width corrugated board production line can process moulding corrugated plates required by production by one-step moulding on a special mould, can improve production efficiency and meets the requirement of production and product quality.
Description
Technical field
The present invention relates to corrugated sheet production equipment field, particularly Width corrugated board production line.
Technical background
Width corrugated board production line mainly is in drilling crew's auxiliary facility is made, the processing and forming of all kinds of mobile field camps, solid controlling system, the needed material of main part-corrugated sheet of peripheral profit jar and a set of equipment of developing, the corrugated sheet that present domestic processing thickness is 6-8mm, adopt traditional bender single face bending, the mode of production of manual synchronizing, this mode production efficiency is low, and product quality is unreliable.And, limited by appointed condition, the corrugated sheet of market supply can only be conventional steel plate specification, do not satisfy solid controlling system and profit jar demand to width whole corrugated sheet more than 2000mm, thereby cause the situation that in the product manufacturing, can only splice corrugated sheet, this has influenced the product appearance quality greatly, also causes the reduction of production efficiency.Therefore, to solve the processing of corrugated sheet global formation be manufacturer's Development and Production oil field, oil field with large-scale key issues that manufactures a product such as all kinds of mobile field camps, solid controlling system, profit jars.
Summary of the invention
The Width corrugated board production line that the purpose of this invention is to provide a special use, once processing and forming goes out to produce required moulding corrugated sheet on particular manufacturing craft, enhances productivity, and reaches the requirement of satisfying production and product quality.
The object of the present invention is achieved like this, the design Width corrugated board production line, it comprises: mangle structure, actuating unit, controlling organization and support, it is characterized in that: the support of framework steel construction is connected with link by the axle that slides at its two ends, and workbench is connected on the base, the below of link; Actuating unit is fixed on the support below, and the mangle structure is fixed on the workbench; Actuating unit is electrically connected with controlling organization.
Described mangle structure is quiet template and moving platen, is installed with quiet template on the base worktable, and moving platen is driven by hydraulic cylinder, and the maximum functional stroke of the moving platen that hydraulic cylinder drives is 100mm; It is 8mm that maximum is rolled plate thickness, and it is 2500mm that maximum is rolled the plate width.
Described actuating unit is a hydraulic system independently, by independent hydraulic power unit controlling organization control; Hydraulic system is composed in series by hydraulic line is parallel by 2～4 hydraulic cylinders, and the maximum functional stroke of hydraulic cylinder is 100mm, and the maximum working pressure (MWP) of hydraulic power unit is 25Mpa, and the maximum clamping force of hydraulic cylinder is 400 tons.
Characteristics of the present invention are: hydraulic cylinder reaches the power transmission by control system, template can be changed according to the specification difference of converted products, because the parallel series connection of hydraulic cylinder also acts on moving platen simultaneously, make that maximum clamping force is 400 tons, guarantee that it is 8mm that the Width corrugated board production line maximum is rolled plate thickness, it is 2000～2500mm that maximum is rolled the plate width, realizes a roll forming of sheet material.
The invention has the beneficial effects as follows: the present invention is a power with 400 tons of hydraulic systems, designed special-purpose mould, sheet material is transmitted and locate by automatic conveyor, super width, big thickness (width=hydraulic line 2500mm have been solved technically, thickness=8mm) one-shot forming of corrugated sheet is rolling, fundamentally guaranteed the quality of corrugated sheet, thereby ensured the demand of products newly developed such as mobile field camp, solid controlling system, profit jar, realized producing autonomous production and use fully with corrugated sheet to corrugated sheet sheet material.
The present invention has structurally mainly realized hydraulic power control, can specialty for the production of oil-well rig auxiliary products provides the corrugated sheet of the color steel corrugated sheet of moulding that is different from the market, be specifically designed to the large-scale oil-well rig supporting peripheral of processing and manufacturing (as solid controlling system, profit can system etc.).Compared with prior art, have the following advantages:
1. the corrugated sheet one-shot forming is rolling, reliable in quality.Can need provide the supplier who is suitable for corrugated sheet for the PETROLEUM PROCESSING manufacturing on the market, its processing corrugated sheet is the processing mode that relies on the bending of bender single face, manually checks successively, not only production efficiency is low, the more important thing is reliably to guarantee board quality, the flatness error of an especially whole steel plate does not reach the requirement of deisgn product.What the present invention adopted is the mould time processing, and the product total quality is reliable.
2. traditional bender processing, owing to be subjected to the restriction of equipment, processing mode, it is that 3mm, specification are the standard plate of 1250mm * 2000mm (wide * long) that artificial production can only be processed maximum ga(u)ge, and this corrugated sheet can only satisfy the basic instructions for use of drilling crew with mobile field camp.And for solid controlling system, peripheral profit can system, it requires corrugated sheet thickness at 6-8mm, and these small product size are big, complicate fabrication process, the requirement of not splicing when requiring corrugated sheet can satisfy the product single-sided process, traditional processing does not just reach this requirement.The present invention adopts hydraulic power, and processing dynamics is big, can process steel plate behind the 8mm; Adopt the transmission of a kind of jade thick stick support simultaneously, can customize the steel plate that satisfies converted products length needs and carry out continuous rolling, reach the total quality requirement of satisfying converted products.In use according to the different size of converted products, the corrugated sheet maximum length of processing has reached 12000mm in the present invention, and the maximum 2500mm of width has satisfied product processing back and satisfy the requirement for restriction of country to the highway transportation maximum height in transportation.
Description of drawings
The invention will be further described below in conjunction with drawings and Examples.
Fig. 1 is the Width corrugated board production line structural representation.
Among the figure: 1, support; 2, pipeline; 3, hydraulic cylinder; 4, controlling organization; 5, moving platen; 6, link; 7, quiet template; 8, workbench; 9, sliding axle.
The specific embodiment
Embodiment as shown in Figure 1, embodiment as shown in Figure 1, this Width corrugated board production line is made up of mangle structure, actuating unit, controlling organization 4 and support 1, and support 1 is connected with link 6 by the sliding axle 9 at its two ends, is fixed with guide post on the sliding axle 9 of both sides hydraulic cylinder 3; Above the support 1 crossbeam is arranged, four leads are arranged below the crossbeam; Four leads and the guide post of support 1 are slidingly connected; Workbench 8 is connected on the base, link 6 belows; Actuating unit is a hydraulic system independently, by 4 controls of independent hydraulic power unit controlling organization; Actuating unit be by three hydraulic cylinders 3 by hydraulic line 2 parallel being composed in series, the cylinder body of three hydraulic cylinders 3 is fixedly connected on the top of mangle structure by the crossbeam of support 1; The maximum functional stroke of hydraulic cylinder 3 is 100mm, and the maximum working pressure (MWP) of hydraulic power unit is 25Mpa, and the maximum clamping force of hydraulic cylinder 3 is 400 tons.Dynamic structure is distributed in the below of support 1, and the mangle structure is made up of quiet template 7 and moving platen 5, is installed with quiet template 7 on the base worktable 8, and moving platen 5 is driven by hydraulic cylinder, and the maximum functional stroke of the moving platen 5 that hydraulic cylinder 3 drives is 100mm; It is 8mm that maximum is rolled plate thickness, and it is 2500mm that maximum is rolled the plate width.Moving platen 5 is fixedlyed connected with the sliding axle 9 of three hydraulic cylinders 3 by link 6; Actuating unit is electrically connected with controlling organization 4.
Fixedly connected with moving platen 5 by link 6 on the slide post 9 of three hydraulic cylinders 3; The mold clamping force of hydraulic cylinder 3 maximums is 400 tons, and given specified mold clamping force is 200 tons.
Operation principle of the present invention is: 2～4 hydraulic cylinders 3 adopt polyphone to connect by hydraulic line 2, and are connected with hydraulic power unit 4 by hydraulic line, reach the power transmission.Moving platen link 6 and moving platen 5 adopts bolts to be connected, and moving platen link 6 and sliding axle 9 are connected to and are slidingly matched, the purpose that leads when reaching work.During work, the hydraulic power unit of start-up control mechanism 4 is adjusted operating pressure, promotes moving platen 5 assemblies, and steel plate that will be rolling is delivered to quiet template 7 by transfer gantry, and the position is at the locating piece place of quiet template 7 with workbench 8 ends.During rolling corrugated sheet, drive moving platens 5 assembly work by 3 hydraulic cylinders 3.The maximum functional stroke of the moving platen 5 that hydraulic cylinder 3 drives is 100mm, and it is 8mm that maximum of the present invention is rolled plate thickness, and it is 2500mm that maximum is rolled the plate width, plank stuff one-shot forming.
Steel plate transfer gantry of the present invention, at the spindle nose part of support and the leading section of work top, it is to utilize the slip of locating piece in the T-shape groove to regulate two ends locating piece spacing that design has steel plate locating piece, its operation principle, thereby reaches the purpose of location different in width requirement corrugated sheet.
The mould up and down of equipment and patrix connector, work top are to flexibly connect, at work can according to different corrugation shapes more mold exchange reach the demand of production.
Hydraulic power unit of the present invention provides operation power for equipment.Its fundamental circuit is by 3 controls of 3 hydraulic cylinders, and design has overflow to protect the loop automatically, and operating pressure is controlled by the pressure regulator valve of hydraulic system,
Be formed by connecting by four axis of guides and workbench.A whole set of production line is by hydraulic power unit and electric control system controls, and sheet material transmits and the location by the transmission bracket system, realizes the rolling of sheet material.
During work, 4, three hydraulic cylinders 3 of start-up control mechanism are worked simultaneously, and slide post 9 drives moving platen 5 and form pressure with quiet template 7 under the effect of lead, and this pressure becomes the corrugated sheet identical with the template corrugated with steel plate rolling; Because three hydraulic cylinder 3 parallel series connection and synchronous operations, make width be: 2500mm, thickness are: roll forming of the steel plate of 8mm.
Claims (3)
1. Width corrugated board production line, it comprises: mangle structure, actuating unit, controlling organization and support, it is characterized in that: the support of framework steel construction (1) is connected with link (6) by the axle (9) that slides at its two ends, and workbench (8) is connected on the base, the below of link (6); Actuating unit is fixed on support (1) below, and the mangle structure is fixed on the workbench (8); Actuating unit is electrically connected with controlling organization (4).
2. Width corrugated board production line according to claim 1, it is characterized in that: described mangle structure is quiet template (7) and moving platen (5), be installed with quiet template (7) on the base worktable (8), moving platen (5) is driven by hydraulic cylinder, and the maximum functional stroke of the moving platen (5) that hydraulic cylinder (3) drives is 100mm; It is 8mm that maximum is rolled plate thickness, and it is 2500mm that maximum is rolled the plate width.
3. Width corrugated board production line according to claim 1 is characterized in that: described actuating unit is a hydraulic system independently, by independent hydraulic power unit controlling organization (4) control; By parallel being composed in series of hydraulic line (2), the maximum functional stroke of hydraulic cylinder (3) is 100mm to hydraulic system by 2～4 hydraulic cylinders (3), and the maximum working pressure (MWP) of hydraulic power unit is 25Mpa, and the maximum clamping force of hydraulic cylinder (3) is 400 tons.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810232697A CN101758128A (en) | 2008-12-24 | 2008-12-24 | Width corrugated board production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810232697A CN101758128A (en) | 2008-12-24 | 2008-12-24 | Width corrugated board production line |
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| Publication Number | Publication Date |
|---|---|
| CN101758128A true CN101758128A (en) | 2010-06-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200810232697A Pending CN101758128A (en) | 2008-12-24 | 2008-12-24 | Width corrugated board production line |
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| CN (1) | CN101758128A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105397177A (en) * | 2014-08-06 | 2016-03-16 | 安徽省芜湖仪器仪表研究所 | Assembly method of half honeycomb steel belt shaping and cutting machine for ensuring uniformity of forced convection flow field |
| CN106809772A (en) * | 2015-11-29 | 2017-06-09 | 姚洋 | A kind of vehicle-mounted high altitude system watt device |
| CN107030158A (en) * | 2017-05-27 | 2017-08-11 | 颍上县双盛金属制品有限公司 | A kind of color steel tile process units |
| CN107138573A (en) * | 2017-05-27 | 2017-09-08 | 颍上县双盛金属制品有限公司 | A kind of color steel tile manufacturing and processing equipment |
| CN113290098A (en) * | 2021-04-15 | 2021-08-24 | 彭陈 | Protection and detection device during press forming of stainless steel corrugated plate |
-
2008
- 2008-12-24 CN CN200810232697A patent/CN101758128A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105397177A (en) * | 2014-08-06 | 2016-03-16 | 安徽省芜湖仪器仪表研究所 | Assembly method of half honeycomb steel belt shaping and cutting machine for ensuring uniformity of forced convection flow field |
| CN106809772A (en) * | 2015-11-29 | 2017-06-09 | 姚洋 | A kind of vehicle-mounted high altitude system watt device |
| CN107030158A (en) * | 2017-05-27 | 2017-08-11 | 颍上县双盛金属制品有限公司 | A kind of color steel tile process units |
| CN107138573A (en) * | 2017-05-27 | 2017-09-08 | 颍上县双盛金属制品有限公司 | A kind of color steel tile manufacturing and processing equipment |
| CN113290098A (en) * | 2021-04-15 | 2021-08-24 | 彭陈 | Protection and detection device during press forming of stainless steel corrugated plate |
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Application publication date: 20100630 |