CN101752017A - Modularization construction method for nuclear power station nuclear island - Google Patents

Modularization construction method for nuclear power station nuclear island Download PDF

Info

Publication number
CN101752017A
CN101752017A CN200910266378A CN200910266378A CN101752017A CN 101752017 A CN101752017 A CN 101752017A CN 200910266378 A CN200910266378 A CN 200910266378A CN 200910266378 A CN200910266378 A CN 200910266378A CN 101752017 A CN101752017 A CN 101752017A
Authority
CN
China
Prior art keywords
module
construction
prefabricated
modular
assembling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN200910266378A
Other languages
Chinese (zh)
Other versions
CN101752017B (en
Inventor
不公告发明人
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Nuclear Industry 23 Construction Co Ltd
Original Assignee
China Nuclear Industry 23 Construction Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Nuclear Industry 23 Construction Co Ltd filed Critical China Nuclear Industry 23 Construction Co Ltd
Priority to CN2009102663785A priority Critical patent/CN101752017B/en
Publication of CN101752017A publication Critical patent/CN101752017A/en
Application granted granted Critical
Publication of CN101752017B publication Critical patent/CN101752017B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E30/00Energy generation of nuclear origin

Abstract

The invention discloses a modularization construction method for a nuclear power station nuclear island, comprising the following steps: a modularization design step, carrying out the modularization design on an upstream engineering design of the nuclear power station nuclear island so as to divide and/or combine a plurality of units in the nuclear power station nuclear island into a plurality of modules and connecting units among the modules and between the modules and the outside; a module prefabrication step, prefabricating each module in a workshop manufacturing manner; a workshop building step, building workshops of a nuclear island building by an open-top construction method; and a module installation step, installing the prefabricated modules at the pre-designed positions of the workshops. The invention greatly improves the prefabrication rate of workshop manufacture of the nuclear power station nuclear island engineering, improves the construction quality of the nuclear island engineering, accelerates the engineering progress and achieves the purpose of reducing the whole construction cost.

Description

The modular construction method that is used for nuclear island of nuclear power station
The application be the applying date be September 27 in 2007 day, to be called " modular construction method that is used for nuclear island of nuclear power station ", application number be dividing an application of 200710162906.3 patented claim.
Technical field
The present invention relates to the Nuclear Power Station field, relate in particular to the construction of million kilowatt and above large nuclear power station.
Background technology
Having gone into operation or building in the nuclear island engineering-built of nuclear power station unit at present domestic, is to adopt tradition to build civil engineering and installation enterprise schema, be least unit, build according to predefined sequence of construction with parts or equipment monomer generally.It has that long construction period, work high above the ground are many, Engineering Quality Control is than shortcomings such as complexity.
In the prior art, adopted the following technological means to attempt to overcome these shortcomings.
1) batch production manufacturing technology
To introduce the batch production manufacturing is to build one of advanced construction method of peace engineering building the peace field, also is the important step before building that peace is on-the-spot and installing, its core be exactly will build the peace engineering prefabricated and on-the-spot install strictly be divided into two independently process finish.In the preform region (or other factory), concentrate processing prefabricated needed items at the scene, transport on-the-spot the installation after the arrangement numbering to according to construction drawing.It has following characteristics: promptly shortened the time of on-the-spot installation, guaranteed construction quality again; Production run realizes mechanization/robotization, helps enhancing productivity, and reduces labor intensity; The mechanization degree of prefabricated process improves, and can save the part labour; Workman's action can Focus, is beneficial to the raising operant level, can allow the low workman of technical merit finish bigger, the technical stronger prefabricated processing tasks of difficulty under standardization simultaneously; Make many on-the-spot work high above the ground become grading operation, help the reduction of safe construction and construction costs; Minimizing and civil engineering or other relevant speciality crossed construction time have shortened the construction period, have accelerated construction speed; Reduce climatic influences such as weather, help the reduction of erection time; Reduce material consumption, be beneficial to waste recovery; Be beneficial to constant product quality and raising.
But present batch production is manufactured on to build in the peace engineering construction and only is mainly used in single better simply engineering constructions such as pipeline and steel construction.
2) the parallel operating technique of engineering
The parallel form of construction work of engineering is meant that multiple spot at the construction field (site) constructed simultaneously by a plurality of operation team, and it makes full use of workplace, so that the reduction of erection time.
But tradition is built civil engineering, and parallel construction is not optimized to engineering with installation enterprise schema itself, and therefore, the parallel construction of present engineering only can be used in the small-scale project installation, can not be applied in the whole nuclear island engineering-built.And operation team can not realize specialized production, is unfavorable for improving constructor's method of operating and construction equipment, is unfavorable for improving construction quality and labour productivity; Operation team and workman thereof can not work continuously; Unit interval drops into the construction stock number and is doubled and redoubled the also corresponding increase of on-the-spot temporary facilities; Working-yard tissue, complex management.
3) nuclear power station is opened the top construction technique
Nuclear power station is opened the top construction technique once in (CANDU6) the type heavy water reactor engineering-built construction of three phases of Qinshan nuclear power plant, in order to solve the nuclear island construction operating technique that an inner main equipment transportation of nuclear island and an installation in position difficult problem are adopted.This The Application of Technology make the transportation of nuclear island internal unit and material many a kind of mode select the use of this construction method relies on large-scale/ultra-large type transporting and hoisting/hoisting machinery.
But, because this technology only solves the transportation and the installation in position problem of a small amount of main equipment, make the efficient of large-scale/ultra-large type transporting and hoisting/hoisting machinery not to be not fully exerted, not remarkable in effect aspect the reduction of erection time yet.
In a word, because tradition is built the restriction of civil engineering and installation enterprise schema itself, the application of above-mentioned these technological means in Nuclear Power Station can only be local.Therefore, just need a kind of Nuclear Power Station method, can in the construction of nuclear power station, make full use of above-mentioned technological means.
Summary of the invention
The objective of the invention is to overcome defective of the prior art, and a kind of modular construction method that is used for nuclear island of nuclear power station is provided.This method comprises the steps:
The modular design step is carried out modular design to the engineering design of nuclear island of nuclear power station upstream, a plurality of unit in the nuclear island of nuclear power station are cut apart and/or be combined between a plurality of modules, the module and the linkage unit between module and the outside;
The prefabricated step of module is carried out prefabricated with the batch production manufacture to each module;
The factory building construction step is built the factory building of nuclear island building to open top method form of construction work;
Module installation step is mounted to described prefabricated module the predetermined design position of described factory building.
Preferably, in described modular design step, further comprise each module is carried out on-the-spot detailed design and module manufacturing step and process design, and all to design its component processing and component composition technology in advance for each module, simultaneously the manufacturing assembling sequence and the mode of determination module each several part.
Preferably, described factory building comprises multilayer, and the staggered circulation of described factory building construction step and module installation step is carried out, for each layer: at first carry out the factory building construction step, comprise that construction works as the fundamental aspect of anterior layer; Carry out module installation step then, comprise the module that belongs to when anterior layer is installed.
Preferably, for each layer, described factory building construction step comprises that also construction works as at least a portion body of wall of anterior layer, as the basis that described module is installed.
In one embodiment, described module comprises construction module and EM equipment module.Construction module comprises one or more in following each generic module: the bar construction module of the steel construction module that is made of steel plate and shaped steel, subsidiary interim support shuttering, stainless steel lining module etc.; EM equipment module comprises one or more in following each generic module: the mechanical module etc. that by pipeline or pipeline and a pipeline module that is configured to, with equipment is the subsidiary section of tubing of core and other items.
Preferably, in the prefabricated step of described module, described module is to carry out in away from the prefabricated workshop of build on-site and/or near the preform region build on-site prefabricatedly, and wherein, at least a portion module is carried out prefabricated in prefabricated workshop.
Preferably, the prefabricated step of described module also comprises:
Structure according to module is that module is selected the control reference point;
In described prefabricated workshop and/or preform region be that module is set up level control net, the parameter of this level control net is to come from the actual location data of this module in nuclear island factory building;
Wherein, control the general layout of described module based on the precalculated position of described control reference point in this level control net.
In one embodiment, described prefabricated workshop has the lifting allocation and transportation device that covers whole prefabricated workshop basically, for example runs on the bridge crane on the track; Described prefabricated workshop has a plurality of assemblings zone, and each assembling area arrangements has lifting allocation and transportation device, for example single leg transfer gantry on electronic cantilever crane of fixed column type or the orbit separately.Described a plurality of assemblings zone can comprise static equipment module assembling zone, moving EM equipment module assembling zone and/or steel construction module assembling zone.Described static equipment module assembling zone comprises the platform that is used for the module assembling, and this platform can have various forms, as can being to set up by sleeper, and the upper berth steel plate; Described moving EM equipment module assembling zone comprises the platform that is used for the module assembling, and this platform can have various forms, as can being to set up the upper berth steel plate by the shaped steel welding.Described steel construction module assembling zone comprises the platform that is used for the module assembling, and this platform can have various forms, and as being to set up some buttresses, top utilizes the formed steel construction body composition module parts mounting platform of steel construction module itself.
Preferably, in described module installation step, at least a portion module is utilized ultra-large type hoisting device installation in position.
Preferably, this method also comprises the modular debugging step, be used for prefabricated module is debugged, described modular debugging step was carried out before module installation step at least in part, and described modular debugging step is carried out in described prefabricated workshop and/or preform region at least in part.
Beneficial effect of the present invention is as described below.
The present invention aims to provide the overall method of construction of a kind of nuclear island of nuclear power station engineering, and it can be eliminated basically because of limitation in the association area and the caused all kinds of problems of shortcoming.Pass through technique scheme, nuclear island of nuclear power station engineering modularization operating technique provided by the invention and application process, can improve prefabricated rate, raising nuclear island engineering-built construction quality that the batch production of nuclear island of nuclear power station engineering is made greatly, for nuclear power station engineering-built modular construction The Application of Technology plays positive popularizing action.Nuclear power station engineering-built modular construction technology with civil engineerings a large amount of in the nuclear island building course, install the crossings on different level construction operation move in the industrial premises or the ground grading place in carry out, improved operating environment, reduce on-the-spot work high above the ground time and intensity, improved security level.Adopt the module of batch production to build according to this operating technique method and can effectively improve Engineering Quality Control, guarantee that product (module) can both be finished and check and test before dispatching from the factory, deviation that each module is produced in manufacture process and the built in problem that may exist solve in the workshop, thereby reduce the work on the spot amount, guarantee the nuclear island build guality, speed up the work.Specialized, mechanization production has reduced working strength of workers, for the nuclear island engineering-built cycle shortens the condition of having created.Appliance computer three-dimensional model technology can be in technology preparatory stage and work progress be assessed in advance to the order of module and interface etc., can optimize nuclear island by the P3 project management technique and build the construction logic, reduce redundant operation, the target advance of taking the same project data of P3 multiple users share, coordinated management, remote engineering simultaneously carries out realizing the various modes project managements such as strange land manufacturing of module by mode such as network and merging or teletransmission.Open top method construction based on nuclear island and can improve construction condition effectively, the minimizing project is built the interim floor area of phase, makes construction once invest reduction.Nuclear island is opened the raising of top method construction and construction machinery level, make the erecting equipment of nuclear island construction time and material enter route multiple choices can be arranged, the construction sequence of construction can further be optimized, the nuclear island of nuclear power station engineering-built time can effectively be shortened based on the modular construction that civil engineering/installation is parallel, and the employing of P3 technology makes construction management and layout only need limiting factors such as emphasis consideration cost, field condition to select the modularization mode of construction that make in strange land (scene), on-the-spot civil engineering/installation walks abreast flexibly, to reach the purpose that the integral constructing expense reduces.
Description of drawings
Fig. 1 is the general illustration of the inventive method;
Fig. 2 is that the nuclear island factory building module is built logic sequence among the embodiment;
Fig. 3 is a module assembling process among the embodiment;
Fig. 4 shows an exemplary prefabricated workshop;
Fig. 5 schematically shows the assembling process of typical EM equipment module in prefabricated workshop shown in Figure 4;
Fig. 6 schematically shows the local delamination and the segmented mode of nuclear island building of nuclear power plant building structure.
Embodiment
First and second is taken turns in the nuclear island of nuclear power station engineering-built every operating technique and construction management mode and experience and carries out analysis-by-synthesis to the present invention is directed to China, overcoming on the long construction period of building nuclear island of nuclear power station engineering-built pattern, the on-the-spot basis of dropping into shortcomings such as huge, the on-the-spot Temporary Infrastructure construction investments of resource such as manpower, construction machinery are huge, the notion of utilization modular construction, by the upstream engineering design being proposed modular concept and modular design demand, construct theory and operating technique of tradition optimized and refined in the engineering-built construction stage.And introduce P3 project management technique, electronic 3-D model technology, nuclear power station and open top construction technique, batch production manufacturing philosophy, the parallel construction organization mode of utilization building installation engineering, to build stage procedures such as peace job design, civil engineering, installation, debugging and carry out degree of depth ground intersection, and make up, optimize formation operating technique a kind of advanced person, brand-new and execution management method therefor again.
This modular mode of construction is similar to " playing with building blocks ", promptly, in prefabricated workshop or the in-situ precast zone module is carried out, be transported to the working-yard, utilize the ultra-large type hoisting device module to be overlapped singly (installation in position) then by definite construction plan time.Because number of modules makes up by its function, so operations such as the many equipment monomers in them, single system debugging can be finished the debugging work load that minimizing is on-the-spot in workshop or in-situ precast zone.And the large scale structure module can directly isolate nuclear island factory building a lot of zones, can be organized operations such as carrying out civil engineering, installation or debugging separately by isolated zones of different and be independent of each other at these, in whole nuclear island engineering-built scope, realize traditional civil engineering, installation, the parallel working of debugging depth of implements intersection, thereby shortened the nuclear island engineering-built duration widely.
The present invention is described in detail below in conjunction with accompanying drawing and with exemplary embodiment.
Fig. 1 shows the general illustration of the inventive method.It comprises: the modular design step, modular design is carried out in the upstream engineering design, the a plurality of unit in the nuclear island of nuclear power station are cut apart and/or are combined between a plurality of modules, the module and the linkage unit between module and the outside, in this modular design step, normally equipment, the material items that may form module in this nuclear island of nuclear power station are screened out, to be combined as above-mentioned module and linkage unit; The prefabricated step of module is carried out prefabricated with the batch production manufacture to each module; The factory building construction step is prepared the factory building of nuclear island building to open top method form of construction work; Module installation step is mounted to described prefabricated module the predetermined design position of described factory building.
In the modular design step, engineering design modularization in upstream be built with convenient enforcement modular construction.This upstream engineering design comes from engineering design unit usually, and it may itself be exactly modular.At this moment, can keep this modular design constant, perhaps carry out little modification, so that make it be applicable to certain working-yard.Itself also may be non-modular designs for this upstream engineering design, then needs this non-modular designs is carried out above-mentioned modular design.
The modular construction of nuclear island engineering generally includes two generic modules: construction module and EM equipment module.Construction module can be used as the part of mill construction, comprises combinations such as wall, floor.EM equipment module is normally divided by the function of system, identical equipment of function and pipeline etc. is concentrated in together, and increase necessary supporting construction (can be formal, also can be that remove interim to be installed finishing back) and form and make up.In one embodiment, construction module comprises one or more in following each generic module: the bar construction module of the steel construction module that is made of steel plate and shaped steel, subsidiary interim support shuttering, stainless steel lining module etc.; EM equipment module comprises one or more in following each generic module: the mechanical module etc. that by pipeline or pipeline and a pipeline module that is configured to, with equipment is the subsidiary section of tubing of core and other items.And comprise between each generic module or with the relevant interface of outside relation: the link position of pipeline, electric wiring, ventilating duct, hardware, size, connected mode, several materials of web member specification, controlling dimension relation etc.
Fig. 2 has shown the modular construction of nuclear island engineering in one embodiment, wherein show the schematic steel construction module and the EM equipment module of nuclear island engineering, and illustrate the location logic relation (stain at place, end that is connected to the straight line of each module has roughly been represented the installation site of this module) of each module in the nuclear island modularization is built.Fig. 2 has also shown module construction sequence and process in the nuclear island of nuclear power station engineering modularization construction work clearly.
The title of the module that Fig. 2 is related and some parameters are listed in table 1.
Table 1
Sequence number Module title and numbering Unit Module weight (ton)
??1 1# steel construction module Individual ??54.11
??2 1# pipeline module Individual ??21
??3 1# valve/EM equipment module Individual ??3.2
??4 2# steel construction module Individual ??57.5
??5 2# pipeline module Individual ??21
??6 2# valve/EM equipment module Individual ??17.4
??7 3# steel construction module Individual ??52.4
??8 3# pipeline module Individual ??21
??9 3# valve/EM equipment module Individual ??3.2
??10 4# steel construction module Individual ??56.9
??11 4# pipeline module Individual ??21
??12 4# valve/EM equipment module Individual ??10
??13 5# steel construction module Individual ??53.3
??14 5# pipeline module Individual ??21
??15 5# valve/EM equipment module Individual ??10.7
??16 6# steel construction module Individual ??51.1
??17 6# pipeline module Individual ??21
??18 6# valve/EM equipment module Individual ??3.2
In the prefabricated step of module, be with batch production manufacture manufacturing each module shown in Fig. 2 and table 1.That is to say, in the method for the invention, module be carry out in away from the prefabricated workshop of build on-site and/or near the preform region build on-site prefabricated.
In practical operation, carry out module prefabricated before, preferably carry out technological design earlier at the manufacturing of each concrete module, cook up the required operation of manufacturing of finishing this module; The job sheet of establishment per pass operation, the order and the requirement of examination and test of products method of regulation construction method, technical requirement, work step; At all kinds module demand, increase the design of auxiliary mould and mold and carriage; Technology to stages such as manufacturing, assembling, debugging, on-the-spot installations is carried out integral arrangement.The work of above step and content is realized that by the designer of the construction side Site Design department in each stage the nuclear island engineering always side of construction is responsible for coordinating and interface management.
Carry out module prefabricated before, also to prepare prefabricated workshop usually.Fig. 4 shows an exemplary prefabricated workshop.Assembling and the test that is used for module shown in Figure 4 is applicable to the assembling of the EM equipment module that weight 40t is following.Fig. 4 (a) is the overall pattern in this prefabricated workshop, and as shown in the figure, this workshop is a single span workshop, axis size 96m * 21m, floor area 2044m 2Fig. 4 (b) shows the interior zone in this workshop and divides, and this workshop is divided as lower area: EM equipment module is assembled between district, material storage area, tubule processing district, assembly welding processing district, tool storage, the interim storage area of instrument, office, dressing cubicle.Wherein, in this workshop, 1-4 number the assembling district is static equipment module assembling district, and 5-7 number the assembling district is moving EM equipment module assembling district.Fig. 4 (c) is the inside panorama sketch in this workshop.Fig. 4 (d) is the inside general view in this workshop.Shown in Fig. 4 (d), 2 bridge cranes are arranged in this workshop, run on the same track; Each assembling district arranges 1 fixed column type electric slewing crane, totally 7.Fig. 4 (e) shows the 4 static equipment modules assembling district in this workshop, and static equipment module assembly platform adopts sleeper to set up, the upper berth steel plate, and levelness is carried out assembly working after being adjusted to installation requirement.Fig. 4 (f) shows the moving EM equipment module assembling district in this workshop, and moving EM equipment module assembly platform adopts the shaped steel welding to set up, the upper berth steel plate, and levelness is carried out assembly working after being adjusted to installation requirement.
How nuclear island of nuclear power station engineering modularization construction solves and controls basic building block manufacturing, the Knockdown block from module, until the deviation that the process that module correctly is installed to the nuclear island of nuclear power station design attitude produces, be the successful key point of nuclear island engineering modularization construction.In the present invention; carry out module prefabricated before; usually also to set up level control net between a kind of modular cart; its parameters selection module is in the plane and the altitude figures of nuclear island factory building physical location, and this level control net is to measure the horizontal control survey of setting up and the general name of vertical control survey for the module manufacturing.When setting up this level control net, at first reference point is controlled in the basic structure of analysis module, selection, with each prefabricated module is object, by the data of this module in the nuclear island factory building physical location, select a coordinate points that meets the accurate positional parameter of each module manufacturing for making the initial point of measuring, this point should comprise planimetric coordinates value and elevation coordinate figure.The parameter of control reference point is to change along with the difference of Prefabricated block.Like this, in the module fabrication phase, between modular cart, be that object is set up this module production control net with the module that will make in the predefined region, in surveying the district, select a series of reference mark, on each reference mark, set up surface mark and survey signal to form closed polygon, thereby constitute level control net, to control the general layout of this module, guarantee this module in actual nuclear island factory building and the relative position deviation between each structures axis meet the requirements, and satisfy in the module manufacture process accurately measurement and positioning and setting-out needs, submodule is made and be assembled into to module by design drawing and codes and standards requirement in the level control net between modular cart, module.Like this module make in the workshop, assembling and on-the-spot construction all be in the identical level hierarchy of control by the identical standard parallel expansion, can effectively eliminate the overproof deviation that produces in manufacturing and the installation.
After prefabricated workshop and level control net was set up, it was prefabricated just can to carry out module.Fig. 5 schematically shows the assembling process of a kind of EM equipment module that has pipeline and formed steel construction in prefabricated workshop shown in Figure 4 based on equipment.The general view of this EM equipment module shown in Fig. 5 (0), module physical dimension: 10.10m * 2.56m * 3.66m; Module weight: 42.794t; The equipment that module comprises has 1 filtrator, 3 ion-exchangers and plurality of conduits and metal construction.。Fig. 5 (1)-(11) show the assembling process (order shown in arrow among the figure) of this module.The first step: shown in Fig. 5 (1), set up assembly platform and lay steel plate, put in the assembling zone establish module assembling reference point and the platform size unwrapping wire (the reference point assignment X=289.1M of this module, Y=278.6M, EL.=98.6M).Second step: shown in Fig. 5 (2), on platform, finish the assembling of module bottom structure.The 3rd step: shown in Fig. 5 (3), installation module shielding steel plate and support thereof on the module bottom structure.The 4th step: shown in Fig. 5 (4), filtrator and exchanger device are installed on the module bottom structure and finish accurate adjustment in place.The 5th step: shown in Fig. 5 (5), support of pipelines and piping erection on the installation module shielding steel plate.The 6th step: shown in Fig. 5 (6), the installation module side is to structure and door frame structure I stage on the module bottom structure.The 7th step: shown in Fig. 5 (7), finish support of pipelines installation on the modular door framed structure.The 8th step: shown in Fig. 5 (8), finish all piping erection on the EM equipment module.The 9th step: shown in Fig. 5 (9), finish module side and install to structure and door frame structure II stage.The tenth step: shown in Fig. 5 (10), modular door and annex thereof are installed.The 11 step: shown in Fig. 5 (11), finish module assembling and handling and dispatch from the factory, send on-the-spot the installation.
Particularly, after module assembling finishes, just can be module be carried out tests such as pipeline pressure test, equipment debugging in prefabricated workshop.
Usually, nuclear island factory building and auxiliary plant comprise multilayer.The staggered usually circulation of factory building construction step and module installation step is carried out, that is, every construction intact fundamental aspect and one deck body of wall when anterior layer as the basis that described module is installed, are just installed the module that belongs to when anterior layer then.
Fig. 6 schematically shows the local delamination and the segmented mode of nuclear island building of nuclear power plant building structure.Build and the module installation below in conjunction with the factory building that Fig. 2, Fig. 6 describe in the inventive method.In one embodiment, carry out as follows:
(1) the on-the-spot preparation can be prepared the place by building contractor and civil engineering subcontractor, comprises the factory building basic unit of the road, place and the nuclear island building that are used for module transportation/assembling.Factory building basic unit normally is made of thick whole raft foundation, also should finish one deck wall construction usually in this step, makes nuclear island factory building possess the basis that module is installed.
(2) according to an illustrative examples, the spray steel at nuclear island factory building absolute altitude EL+132.57M place and pipeline, equipment and the valve on top are divided into 18 modules (parameter sees Table 1), finish the element precast (steel construction, pipeline section and pipeline support) of each module in prefabricated factory, and be transported to on-the-spot each module of assembling place preparation assembling.
(3) module assembling, according to an illustrative examples, 18 modules at nuclear island factory building absolute altitude EL+132.57M place can be divided into respectively 6 groups relatively independent, steel construction module, pipeline module, the valve/EM equipment module of extremely similar even identical structure are arranged.The assembling process of having showed 1 pack module among Fig. 3 arranges at first that in this stage assembling support (or platform) sets up the SURVEYING CONTROL NETWORK network, assembles the assembling of steel construction module formation upper pipe module then and uses platform, finishes the assembling of valve/EM equipment module at last.
(4) circulation that all kinds module is installed in the repeating step (3) and the concreting of fundamental aspect: repeat the operation cycle in 1-4 step among above-mentioned Fig. 3, this cyclic process lasts till that 18 module assembly workings at nuclear island factory building absolute altitude EL+132.57M place finish.
(5) module is installed, according to an illustrative examples, 18 modules of absolute altitude EL+132.57M are installed, hang in design attitude (as shown in Figure 6) with large-scale hanging device, module position is accurately adjusted and fixed as the module group that the 4th diagram assembling among Fig. 3 is finished.
In the method for the invention, in the prefabricated step of module, also can utilize the electronic 3-D model technology.The utilization of this three-dimensional model technology can show the relevant position of all kinds of installation entities more intuitively, and engineering construction design, construction construction, the commissioning test installed for Nuclear Power Station provide visual help.The electronic 3-D model technology has then been utilized powerful operation calculating that computing machine possesses and storage capacity, visual effect and support nuclear island engineering-built construction data storehouse to realize three-dimensional modeling dataization more intuitively, it promptly has the original advantage of three-dimensional model and possesses model related data I/O function again, can be applied to each aspect of engineering-built quickly and easily.
Modular construction method of the present invention can use P3 planning management software to plan the integral constructing logic of nuclear island of nuclear power station engineering and construction plan and it is carried out progress control control, make the strange land manufacturing management pattern that the diversification of arranging the job location also can be taked module according to each stage module, guarantee that all working is unified in the control of a common schedule.
In a word, modular construction of the present invention is a kind of form of construction work that is different from a kind of advanced person of tradition construction.The technical program will can be applicable in the construction and construction of national nuclear power station of new generation, its advantage is on the basis of installing based on the traditional core power station, by deeply analyzing construction method and organization and administration thereof such as traditional architecture, installation, rely on the present information ladder of management, with job design, civil engineering that Nuclear Power Station is installed install, the operation in each stage such as on-the-spot installation, field adjustable carries out reasonable, orderly combination, optimization, forms operating technique a kind of advanced person, brand-new and execution management method therefor.

Claims (7)

1. a modular construction method that is used for nuclear island of nuclear power station comprises the steps:
The modular design step is carried out modular design to the engineering design of nuclear island of nuclear power station upstream, a plurality of unit in the nuclear island of nuclear power station are cut apart and/or be combined between a plurality of modules, the module and the linkage unit between module and the outside;
The prefabricated step of module, carry out prefabricated with the batch production manufacture to each module, wherein said module is to carry out in away from the prefabricated workshop of build on-site and/or near the preform region build on-site prefabricatedly, and at least a portion module is carried out prefabricated in prefabricated workshop;
The factory building construction step is built the factory building of nuclear island building to open top method form of construction work;
Module installation step is mounted to the predetermined design position of described factory building with described prefabricated module,
Wherein said prefabricated workshop has the lifting allocation and transportation device that covers whole prefabricated workshop basically, and described prefabricated workshop has a plurality of assemblings zone, each assembling area arrangements has lifting allocation and transportation device separately, described a plurality of assemblings zone comprises static equipment module assembling zone, moving EM equipment module assembling zone and/or steel construction module assembling zone
Described static equipment module assembling zone comprises the platform that is used for the module assembling, and this platform is set up by sleeper, the upper berth steel plate;
Described moving EM equipment module assembling zone comprises the platform that is used for the module assembling, and this platform is set up the upper berth steel plate by the shaped steel welding;
Described steel construction module assembling zone comprises the platform that is used for the module assembling, and this platform is by setting up some buttresses, and top utilizes the formed steel construction body of steel construction module itself to constitute.
2. modular construction method according to claim 1, it is characterized in that, in described modular design step, further comprise each module is carried out on-the-spot detailed design and module manufacturing step and process design, and all to design its component processing and component composition technology in advance for each module, simultaneously the manufacturing assembling sequence and the mode of determination module each several part.
3. modular construction method according to claim 1 is characterized in that described factory building comprises multilayer, and the staggered circulation of described factory building construction step and module installation step is carried out, for each layer:
At first carry out the factory building construction step, comprise that construction works as the fundamental aspect of anterior layer;
Carry out module installation step then, comprise the module that belongs to when anterior layer is installed.
4. modular construction method according to claim 3 is characterized in that, for each layer, described factory building construction step comprises that also construction works as at least a portion body of wall of anterior layer, as the basis that described module is installed.
5. modular construction method according to claim 1 is characterized in that described module comprises construction module and EM equipment module.
6. modular construction method according to claim 1 is characterized in that, the prefabricated step of described module also comprises:
Structure according to module is that module is selected the control reference point;
In described prefabricated workshop and/or preform region be that module is set up level control net, the parameter of this level control net is to come from the actual location data of this module in nuclear island factory building;
Wherein, control the general layout of described module based on the precalculated position of described control reference point in this level control net.
7. modular construction method according to claim 1, it is characterized in that, also comprise the modular debugging step, be used for prefabricated module is debugged, described modular debugging step was carried out before module installation step at least in part, and described modular debugging step is carried out in described prefabricated workshop and/or preform region at least in part.
CN2009102663785A 2007-09-27 2007-09-27 Modularization construction method for nuclear power station nuclear island Expired - Fee Related CN101752017B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009102663785A CN101752017B (en) 2007-09-27 2007-09-27 Modularization construction method for nuclear power station nuclear island

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2009102663785A CN101752017B (en) 2007-09-27 2007-09-27 Modularization construction method for nuclear power station nuclear island

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
CNB2007101629063A Division CN100570757C (en) 2007-09-27 2007-09-27 The modular construction method that is used for nuclear island of nuclear power station

Publications (2)

Publication Number Publication Date
CN101752017A true CN101752017A (en) 2010-06-23
CN101752017B CN101752017B (en) 2012-07-18

Family

ID=42478837

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2009102663785A Expired - Fee Related CN101752017B (en) 2007-09-27 2007-09-27 Modularization construction method for nuclear power station nuclear island

Country Status (1)

Country Link
CN (1) CN101752017B (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103291075A (en) * 2013-06-27 2013-09-11 中广核工程有限公司 Method of manufacturing large-scale module of nuclear power plant
CN103362314A (en) * 2013-08-05 2013-10-23 徐州中煤百甲重钢科技有限公司 Washing selecting coal plant modularization building method
CN104200021A (en) * 2014-08-28 2014-12-10 台山核电合营有限公司 Simulation method for nuclear island main loop equipment installation
CN105401732A (en) * 2016-02-03 2016-03-16 中国核工业华兴建设有限公司 Assembling method of large steel structure module of nuclear power plant
CN105665952A (en) * 2014-11-21 2016-06-15 中国核工业第五建设有限公司 Process for assembling module of vapor generator compartment and refueling channel of nuclear power station

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1198242A (en) * 1995-09-18 1998-11-04 株式会社日立制作所 Method for building nuclear power plant and layout thereof
JP3283735B2 (en) * 1995-10-18 2002-05-20 株式会社日立製作所 Method for constructing upper dry well of reactor containment vessel and module used for the method
CN1109176C (en) * 1998-09-14 2003-05-21 东芝株式会社 Construction working method for nuclear electric power generation installation

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103291075A (en) * 2013-06-27 2013-09-11 中广核工程有限公司 Method of manufacturing large-scale module of nuclear power plant
CN103291075B (en) * 2013-06-27 2016-08-10 中广核工程有限公司 Method of manufacturing large-scale module of nuclear power plant
CN103362314A (en) * 2013-08-05 2013-10-23 徐州中煤百甲重钢科技有限公司 Washing selecting coal plant modularization building method
CN103362314B (en) * 2013-08-05 2015-12-09 徐州中煤百甲重钢科技有限公司 Washing coal works modular construction method
CN104200021A (en) * 2014-08-28 2014-12-10 台山核电合营有限公司 Simulation method for nuclear island main loop equipment installation
CN104200021B (en) * 2014-08-28 2018-03-23 台山核电合营有限公司 A kind of analogy method of nuclear island major loop equipment installation
CN105665952A (en) * 2014-11-21 2016-06-15 中国核工业第五建设有限公司 Process for assembling module of vapor generator compartment and refueling channel of nuclear power station
CN105665952B (en) * 2014-11-21 2018-06-12 中国核工业第五建设有限公司 The steam generator compartment of nuclear power station and the channel module packaging technology that reloads
CN105401732A (en) * 2016-02-03 2016-03-16 中国核工业华兴建设有限公司 Assembling method of large steel structure module of nuclear power plant
CN105401732B (en) * 2016-02-03 2018-03-23 中国核工业华兴建设有限公司 A kind of assemble method of nuclear power station large-sized steel construction module

Also Published As

Publication number Publication date
CN101752017B (en) 2012-07-18

Similar Documents

Publication Publication Date Title
CN100570757C (en) The modular construction method that is used for nuclear island of nuclear power station
CN107542161A (en) BIDA engineering of integrating technical systems
CN101752017B (en) Modularization construction method for nuclear power station nuclear island
CN105677978A (en) Horizontal multi-pipe support and prefabricating construction method thereof based on BIM
CN101736925B (en) Modular construction method for nuclear island of nuclear power station
CN110056106A (en) A kind of frame curtain wall quick assembling construction method and system based on BIM
CN107958101A (en) A kind of assembled architecture Information Management System and method based on BIM
CN103291075B (en) Method of manufacturing large-scale module of nuclear power plant
CN101748915B (en) Modularization construction method for nuclear power station nuclear island
CN110952811A (en) Assembly type machine room deepening design process based on BIM and construction method thereof
CN107990052A (en) A kind of pipeline assembled hanger installation method
Lee et al. Automated system for form layout to increase the proportion of standard forms and improve work efficiency
CN109583149A (en) Super large lid rolling stock section in-depth modernization system and its construction method based on BIM management
CN207110029U (en) A kind of assembled house
Yamazaki et al. 3D/BIM applications to large-scale complex building projects in Japan
Auti et al. Prefabrication Technology-A Promising Alternative in Construction Industry
CN209486723U (en) A kind of construction management application platform based on BIM technology application
CN110110442A (en) A kind of parametric modeling design method of assembled architecture
CN103871108A (en) Simulation method for full steel structure lifting process based on 3D (third-dimensional) visualization technology
CN210072621U (en) BIM management-based deepened transformation system for vehicle section with ultra-large cover body
CN110126057B (en) Transformer substation 3D building printing method
Gusev Gusev B.
He Research on the Application of BIM Technology in Prefabricated Building Construction [C]
CN211312927U (en) Prefabricated part for wall bushing of secondary structure refrigerant pipeline of subway station
Ning et al. Study on Resource Management for Prefabricated Concrete Building Based on BIM Technology

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20120718

Termination date: 20190927