CN101748853A - Aluminum steel/aluminum steel aluminum composition metal plate and manufacturing method thereof - Google Patents
Aluminum steel/aluminum steel aluminum composition metal plate and manufacturing method thereof Download PDFInfo
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- CN101748853A CN101748853A CN200910073467A CN200910073467A CN101748853A CN 101748853 A CN101748853 A CN 101748853A CN 200910073467 A CN200910073467 A CN 200910073467A CN 200910073467 A CN200910073467 A CN 200910073467A CN 101748853 A CN101748853 A CN 101748853A
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Abstract
The invention provides an aluminum steel/aluminum steel aluminum composition metal plate with good rigidity, strong whether resistance, strong corrosion resistance, heat preservation and heat insulation, and a manufacturing method thereof. The aluminum steel/aluminum steel aluminum composition metal plate comprises aluminum plates, glued joint matter and a steel plate, wherein, one aluminum plate is connected with the glued joint matter; the connected glued joint matter is connected with the steel plate; the steel plate is connected with the glued joint matter; and the glued joint matter is connected with the aluminum plate. The aluminum steel/aluminum steel aluminum composition metal plate has the process steps of treating the surface of the aluminum plates; coating the glued joint matter on the other surface of the aluminum plates; treating the surface of the steel plates, thus obtaining the aluminum, glued joint mater, steel, glued joint matter and aluminum composition metal plate. The aluminum steel/aluminum steel aluminum composition metal plate and the manufacturing process thereof adopt a glued joint process to composite aluminum and steel or aluminum, steel and aluminum together to form a new material, and have the beneficial effects of improving rigidity, weather ability and corrosion resistance, lowering cost and improving economic benefit.
Description
(1) technical field
The present invention relates to building material technology, is exactly a kind of aluminum steel/aluminum steel aluminum composite metal sheet material and preparation method thereof specifically.
(2) background technology
At present, steel plate and aluminium sheet have been widely applied to all trades and professions.The steel plate good rigidity has advantages of good anticorrosion performance after the color coating, but the deadly defect of this material is to use the life-span not long, at least 3-5,6-10 at most.The overlapping investment loss is big, recycles not environmental protection.Application life after aluminium sheet color coating, color printing or the oxidation is longer, significant change can not take place about 50 years, and corrosion resistance is extremely strong, but its weakness is also arranged, and is exactly that rigidity is poor.Can improve rigidity though increase thickness, the cost height, economy is not good, is unfavorable for the large tracts of land popularization.
(3) summary of the invention
The object of the present invention is to provide that a kind of good rigidity, weather resisteant, corrosion resistance are strong, insulation, heat insulation aluminum steel/aluminum steel aluminum composite metal sheet material and preparation method thereof.
The object of the present invention is achieved like this: described aluminum steel/aluminum steel aluminum composite metal sheet material, and it is made up of aluminium sheet, cementing thing and steel plate, and aluminium sheet connects cementing thing, and cementing thing connects steel plate.
Described a kind of aluminum steel/aluminum steel aluminum composite metal board making method, step is as follows:
Step 1: the surfacing of aluminium sheet:
(1) the true qualities aluminium base is carried out wire drawing, oxidation,
(2) carry out color coating with spraying or roll coating model,
(3) carry out color printing with wood grain or stone material line pattern,
(4) color printing film overlay film,
(5) control surface thickness is: thickness: 0.04-4mm.Width: 400-1600mm;
Step 2: one-component high temperature glue or polymeric laminate or the two component glue of normal temperature or PUR are applied to another surface of aluminium sheet as cementing thing;
Step 3: the surfacing of steel plate:
(1) phosphatization,
(2) with the color coating of epoxies lacquer,
(3) control surface thickness: 0.1-1.0mm, width: 400-1600mm;
Step 4: steel plate is bonded in surface of aluminum plate by cementing thing, realizes aluminium-cementing thing-steel composition metal plate.
A kind of aluminum steel of the present invention/aluminum steel aluminum composite metal sheet material and preparation method thereof, adopt gluing combination process that aluminium, steel or aluminium, steel, aluminium are combined with each other, form a kind of new material, beneficial effect is: the rigidity, weather resisteant, the corrosion resistance that improve material, reduce cost, increase economic efficiency.
(4) description of drawings
Fig. 1 is a three layer construction schematic diagram of the present invention;
Fig. 2 is a five-layer structure schematic diagram of the present invention;
Fig. 3 is a process chart of the present invention.
(5) specific embodiment
The invention will be further described for example below in conjunction with accompanying drawing.
Embodiment 1: in conjunction with Fig. 1, and a kind of aluminum steel of the present invention/aluminum steel aluminum composite metal sheet material, it is made up of aluminium sheet (1), cementing thing (2) and steel plate (3), and aluminium sheet (1) connects cementing thing (2), and cementing thing (2) connects steel plate (3).
A kind of aluminum steel of the present invention/aluminum steel aluminum composite metal board making technology, step is as follows:
Step 1: the surfacing of aluminium sheet:
(1) the true qualities aluminium base is carried out wire drawing, oxidation,
(2) carry out color coating with spraying or roll coating model,
(3) carry out color printing with wood grain or stone material line pattern,
(4) color printing film overlay film,
(5) control surface thickness is: thickness: 0.04-4mm.Width: 400-1600mm;
Step 2: one-component high temperature glue or polymeric laminate or the two component glue of normal temperature or PUR are applied to another surface of aluminium sheet as cementing thing;
Step 3: the surfacing of steel plate:
(1) phosphatization,
(2) with the color coating of epoxies lacquer,
(3) control surface thickness: 0.1-1.0mm, width: 400-1600mm;
Step 4: steel plate is bonded in surface of aluminum plate by cementing thing, realizes aluminium-cementing thing-steel composition metal plate.
Embodiment 2: in conjunction with Fig. 1, Fig. 2, Fig. 3, the technological process of production of the present invention is as follows:
Flow process one,
| Sequence number | The operation title | The operation content | Device name | Technological parameter | Remarks |
| ??1 | Uncoiling | Blowing | Feeding machine | The heavy 3-5 ton of volume | |
| ??2 | Sew up | The coiled strip butt joint | Sewing machine | ||
| ??3 | Kink | Discharging | 12 groups of loop back rolls | ||
| ??4 | Preliminary treatment | Rust cleaning, oil removing, phosphatization | (iron-based) | ||
| ??5 | Last polymeric laminate | ??- |
| Sequence number | The operation title | The operation content | Device name | Technological parameter | Remarks |
| ??6 | Baking | Baking oven | Temperature 85-95 ℃ | ||
| ??7 | Cooling | Water cooler, air cooler | |||
| ??8 | Last polymeric laminate | ||||
| ??9 | Baking | Baking oven | Temperature 85-95 ℃ | ||
| ??10 | Compound | Three groups of pair rollers | Heat 60-100 ℃ of pressurization 350-500MPa | ||
| ??11 | Cooling | Water cooler, air cooler | |||
| ??12 | Kink | Discharging | |||
| ??13 | Cover diaphragm |
Flow process two,
| Sequence number | The operation title | The operation content | Device name | Technological parameter | Remarks |
| ??1 | Uncoiling | Blowing | Feeding machine | The heavy 3-5 ton of volume | |
| ??2 | Sew up | The coiled strip butt joint | Sewing machine | ||
| ??3 | Kink | Discharging | 12 groups of loop back rolls | ||
| ??4 | Preliminary treatment | Rust cleaning, oil removing, phosphatization | (iron-based) | ||
| ??5 | Gluing | Last glue (one-component) | Glue spreader | Press 15-20g/m 2 |
| Sequence number | The operation title | The operation content | Device name | Technological parameter | Remarks |
| ??6 | Baking | Baking oven | Temperature 150-180 ℃ | ||
| ??7 | Cooling | Water cooler, air cooler | |||
| ??8 | Gluing | Last glue (one-component) | Glue spreader | Press 15-20g/m 2 | |
| ??9 | Baking | Baking oven | Temperature 150-180 ℃ | ||
| ??10 | Compound | Three groups of pair rollers | Heat 60-100 ℃ of pressurization 350-500MPa | ||
| ??11 | Cooling | Water cooler, air cooler | |||
| ??12 | Kink | Discharging | |||
| ??13 | Cover diaphragm |
Flow process three,
| Sequence number | The operation title | The operation content | Device name | Technological parameter | Remarks |
| ??1 | Uncoiling | Blowing | Feeding machine | The heavy 3-5 ton of volume | |
| ??2 | Sew up | The coiled strip butt joint | Sewing machine | ||
| ??3 | Kink | Discharging | 12 groups of loop back rolls | ||
| ??4 | Preliminary treatment | Rust cleaning, oil removing, phosphatization | (iron-based) | ||
| ??5 | Gluing | Last glue (two component) | Glue spreader | Press 100-150g/m 2 |
| Sequence number | The operation title | The operation content | Device name | Technological parameter | Remarks |
| ??6 | Baking | Baking oven | Temperature 60-80 ℃ | ||
| ??7 | Cooling | Water cooler, air cooler | |||
| ??8 | Gluing | Last glue (two component) | Glue spreader | Press 100-150g/m 2 | |
| ??9 | Baking | Baking oven | Temperature 60-80 ℃ | ||
| ??10 | Compound | Three groups of pair rollers | Heat 60-100 ℃ of pressurization 350-500MPa | ||
| ??11 | Cooling | Water cooler, air cooler | |||
| ??12 | Kink | Discharging | |||
| ??13 | Cover diaphragm |
Embodiment 3: the technical indicator of the present invention and the scope of application are as follows:
| Face coat: project coating layer thickness glossiness (60 ° of angles) is with batch aberration pencil hardness pliability/adhesion stress resistance to elevated temperatures corrosion resistance (exposure chamber is outer) uvioresistant (being exposed to the sun in the Florida) anti humility performance salt/acid mist corrosion test | Positive: enamel polyester paint (Polyester) (or fluorocarbon baking varnish and by customer demand provide (baking vanish) color printing, oxidation.80 ℃ of the back side: enamel polyester paint (polyester) (or epoxy paint) method of testing performance ECCA T1 ### ECCA T2 25 ± 5unit ECCA T3＜0.7unit ECCA T4 〉=F ECCA T7≤1T ECCA T13 1 hour: coating no change ECCA T19 1 year, creep is less than 1 year flawless of 2mm ECCA T19, peel off, steam bubble, efflorescence change color＜3unit, glossiness kept＞60% ISO6270 1000 hours, steam bubble≤D2S2 ASTM G85 1000 hours, creep is less than 3mm |
| Color: | The multiple color that meets international quality standards can be provided |
| Cementing agent: surface fireproof performance: flame is in the diffusivity on aluminium surface: fire resistance: sound absorption qualities (pin hole type): weight: blast deformation performance: | 1 grade of 1 grade of (British Standard BS 476 the 7th part)＞70min (British Standard BS474) of 0 grade of (superlative degree) (British Standard BR 1991 ADB) of the polyurethane adhesive of two component hot settings (Henkel KGaA) or other type glue (5.8-6.0kg/m of standard GB/T16931-1997) 2With reference to GB/T15227-94, when characteristi cvalue o fwindload was 8.3kPa, product did not have dysfunction and damage. |
Embodiment 4: eighties of last century China at the end of the eighties just builds the color steel unit successively, and these units are built iron and steel works and joint venture in more, and the color steel process equipment is substantially from external introduction.Reach 1,730,000 tons to homemade color steel in 1998.State-owned especially big iron and steel enterprise Baosteel, Anshan iron and steel plant, this steel, Shoudu Iron and Steel Co, Tang Gang, Ji steel, elder brother's steel, Handan Iron and Steel Co, Wuhan Iron and Steel Plant, unit production capacity, the equipment of climbing enterprises such as steel are higher, have all built up the color steel unit that adopts foreign technology, yearly productive capacity 120000～170,000 ton in succession.
Simultaneously, home equipment is adopted in the color steel production of many private enterprises investment mostly, and production capacity is less, but go up detective, investment is low, product is mainly towards building materials, decoration industry.In addition, foreign capitals, Taiwan investment are also landed one after another and are built the color coating unit, but major part concentrates on the coastal area.Since 1999, along with the prosperity of Coil Coating Products market, the production of Coil Coating Products and consumption have entered the quick rise period.From 2000～2004 years, output was with average 39.0% speed increase.Ended by 2005, national Coil Coating Products production capacity is greater than 8,000,000 tons/year, also has among a collection of color coating unit building, and present national aggregated capacity is with above 1,000 ten thousand tons/year.
Emerging of aluminum steel/aluminum steel aluminum composite metal sheet material will be brought the once new revolution of ornament materials industry.The ornament materials industry is huge market so, is indicating AF (or AFA) plate vast market prospect.
Embodiment 2: in conjunction with Fig. 2, five-layer structure of the present invention is made up of aluminium sheet (1), cementing thing (2), steel plate (3), second cementing thing (4) and second aluminium sheet (5), aluminium sheet (1) connects cementing thing (2), cementing thing (2) connects steel plate (3), steel plate (3) connects second cementing thing (4), and second cementing thing (4) connects second aluminium sheet (5).
Claims (2)
1. aluminum steel/aluminum steel aluminum composite metal sheet material, it is made up of aluminium sheet, cementing thing and steel plate, it is characterized in that: aluminium sheet connects cementing thing, and cementing thing connects steel plate.
2. aluminum steel/aluminum steel aluminum composite metal board making technology, it is characterized in that: step is as follows:
Step 1: the surfacing of aluminium sheet:
(1) the true qualities aluminium base is carried out wire drawing, oxidation,
(2) carry out color coating with spraying or roll coating model,
(3) carry out color printing with wood grain or stone material line pattern,
(4) color printing film overlay film,
(5) control surface thickness is: thickness: 0.04-4mm.Width: 400-1600mm;
Step 2: one-component high temperature glue or polymeric laminate or the two component glue of normal temperature or PUR are applied to another surface of aluminium sheet as cementing thing;
Step 3: the surfacing of steel plate:
(1) phosphatization,
(2) with the color coating of epoxies lacquer,
(3) control surface thickness: 0.1-1.0mm, width: 400-1600mm;
Step 4: steel plate is bonded in surface of aluminum plate by cementing thing, realizes aluminium-cementing thing-steel composition metal plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910073467A CN101748853A (en) | 2009-12-21 | 2009-12-21 | Aluminum steel/aluminum steel aluminum composition metal plate and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910073467A CN101748853A (en) | 2009-12-21 | 2009-12-21 | Aluminum steel/aluminum steel aluminum composition metal plate and manufacturing method thereof |
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|---|---|
| CN101748853A true CN101748853A (en) | 2010-06-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200910073467A Pending CN101748853A (en) | 2009-12-21 | 2009-12-21 | Aluminum steel/aluminum steel aluminum composition metal plate and manufacturing method thereof |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103014628A (en) * | 2012-12-31 | 2013-04-03 | 厦门建霖工业有限公司 | Full-dry wire drawing surface treatment method for metal base material |
| CN105128447A (en) * | 2015-09-12 | 2015-12-09 | 晋江安能建材制造有限公司 | Heat reflection anti-corrosion thermal insulation composite metal panel and application thereof |
| CN105235435A (en) * | 2015-08-27 | 2016-01-13 | 无锡贺邦金属制品有限公司 | Metal product |
| CN105784279A (en) * | 2016-03-16 | 2016-07-20 | 奇瑞汽车股份有限公司 | Engine leakage test tool processing method |
| CN107351531A (en) * | 2017-08-23 | 2017-11-17 | 广州智铝铝业有限公司 | A kind of metal sheet surface-treatment line |
| CN109865989A (en) * | 2019-02-13 | 2019-06-11 | 浙江世纪豪门家居科技有限公司 | A kind of production method of separating dry space from moist space heating system |
| CN110077042A (en) * | 2019-05-08 | 2019-08-02 | 浙江可信竹木有限公司 | A kind of highly resistance using flexible compound adhesive covers diaphragm plate and its production technology |
| CN110802891A (en) * | 2019-10-18 | 2020-02-18 | 嘉峪关天源新材料有限责任公司 | Continuous production method of multilayer metal bonded composite plate strip |
| CN113953641A (en) * | 2021-10-26 | 2022-01-21 | 中国船舶重工集团公司第七二五研究所 | Preparation method of sandwich type steel aluminum layered metal composite material |
-
2009
- 2009-12-21 CN CN200910073467A patent/CN101748853A/en active Pending
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103014628A (en) * | 2012-12-31 | 2013-04-03 | 厦门建霖工业有限公司 | Full-dry wire drawing surface treatment method for metal base material |
| CN103014628B (en) * | 2012-12-31 | 2014-12-31 | 厦门建霖工业有限公司 | Full-dry wire drawing surface treatment method for metal base material |
| CN105235435A (en) * | 2015-08-27 | 2016-01-13 | 无锡贺邦金属制品有限公司 | Metal product |
| CN105128447A (en) * | 2015-09-12 | 2015-12-09 | 晋江安能建材制造有限公司 | Heat reflection anti-corrosion thermal insulation composite metal panel and application thereof |
| CN105128447B (en) * | 2015-09-12 | 2017-03-29 | 晋江安能建材制造有限公司 | The corrosion-resistant heat-insulated composition metal plate of heat reflection and its application |
| CN105784279A (en) * | 2016-03-16 | 2016-07-20 | 奇瑞汽车股份有限公司 | Engine leakage test tool processing method |
| CN107351531A (en) * | 2017-08-23 | 2017-11-17 | 广州智铝铝业有限公司 | A kind of metal sheet surface-treatment line |
| CN109865989A (en) * | 2019-02-13 | 2019-06-11 | 浙江世纪豪门家居科技有限公司 | A kind of production method of separating dry space from moist space heating system |
| CN110077042A (en) * | 2019-05-08 | 2019-08-02 | 浙江可信竹木有限公司 | A kind of highly resistance using flexible compound adhesive covers diaphragm plate and its production technology |
| CN110802891A (en) * | 2019-10-18 | 2020-02-18 | 嘉峪关天源新材料有限责任公司 | Continuous production method of multilayer metal bonded composite plate strip |
| CN113953641A (en) * | 2021-10-26 | 2022-01-21 | 中国船舶重工集团公司第七二五研究所 | Preparation method of sandwich type steel aluminum layered metal composite material |
| CN113953641B (en) * | 2021-10-26 | 2022-08-02 | 中国船舶重工集团公司第七二五研究所 | Preparation method of sandwich type steel aluminum layered metal composite material |
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Open date: 20100623 |