CN101748654A - Melamine fumiture surface paper coated with ultrasonic violet curing coating and preparation method - Google Patents

Melamine fumiture surface paper coated with ultrasonic violet curing coating and preparation method Download PDF

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Publication number
CN101748654A
CN101748654A CN200810239266A CN200810239266A CN101748654A CN 101748654 A CN101748654 A CN 101748654A CN 200810239266 A CN200810239266 A CN 200810239266A CN 200810239266 A CN200810239266 A CN 200810239266A CN 101748654 A CN101748654 A CN 101748654A
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melamine
ultraviolet
paper
curing paint
coated
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CN200810239266A
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周立辉
谭昊涯
陈伟
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ZHUHAI DONGCHENG UV MATERIALS CO Ltd
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Individual
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Abstract

The invention belongs to the field of building decoration material, in particular to melamine fumiture surface paper coated with an ultrasonic violet curing coating which is formed by applying the ultrasonic violet curing coating on the surface, and a preparation method thereof. A common paper substrate is dipped into melamine for once and then taken out and dried; and then a layer of ultrasonic violet curing coating is applied on one surface of the common paper dipped with the melamine, and is radiated and cured by ultrasonic violet; and the a layer of melamine is applied on the other surface of the common paper dipped with the melamine and dried, to obtain the melamine fumiture surface paper coated with the ultrasonic violet curing coating. After being coated at high temperature, the melamine fumiture surface paper coated with the ultrasonic violet curing coating obtained through the invention of the invention has the advantages of good adhesion of the surface ultrasonic violet curing coating and the melamine layer and good recoatability of the ultrasonic violet curing coating surface, and has better recoatability than the prior commonly used melamine fumiture surface paper.

Description

Be coated with melamine paper of ultraviolet-curing paint and preparation method thereof
Technical field
The invention belongs to architectural decoration material field, particularly the surface is coated with melamine paper of ultraviolet-curing paint and preparation method thereof by what coating ultraviolet-curing paint (abbreviation UV coating) obtained.
Background technology
At present, the general preparation method of melamine paper is that common paper is dried behind the single-steeping in melamine glue, and then is coated with one deck melamine glue, oven dry again at the paper front and back difference secondary of single-steeping melamine glue.Melamine paper is mainly used in overlaying of dalle surfaces such as density board and shaving board, and the sheet material after overlaying is widely used in making various furniture, cabinet and other house decorative material.Melmac is the highly stable resin of a kind of chemical property, since melamine glue film-forming after high temperature overlays of melamine paper surface precoating, the coating of formation compact structure, and general coating is difficult to adhere to the non-constant of recoatability on its surface.Chinese patent CN 101074277A discloses a kind of acrylic ester high molecular type coating that contains acroleic acid esterification that is used for the melamine paper external coating, this method is to overlay the plate surface application of melamine paper, this also is the method that the present suitability for industrialized production of the industry generally adopts, earlier overlaying plate surface application one deck adhesion primer of melamine paper, and then at adhesion primer external coating topcoat.However, the topcoat on the sheet material that this method is made is still undesirable at the adhesive force on melamine paper surface, along with the growth of service time, and the possibility that surperficial paint film has cracking and comes off.
Summary of the invention
The objective of the invention is in order thoroughly to solve the recoatability problem of melamine paper, a kind of recoatability is provided good surface coated has the melamine paper of ultraviolet-curing paint.
A further object of the present invention provides the preparation method that a kind of surface coated has the melamine paper of ultraviolet-curing paint.
The present invention will be applied to the one side of melamine paper in advance with the good ultraviolet-curing paint of melamine glue adhesive force, be affixed on dalle surfaces such as density board or shaving board again through high-temperature high-pressure, and then, can solve the adhesive force problem of finish paint coating and melamine paper well at the ultraviolet curable coating external coating finish paint of precoating.Because the ultraviolet-curing paint described in the present invention is applied to the one side of the common paper of single-steeping in melamine glue in advance, the one, melamine glue does not also overlay through high temperature, there is not film-forming, surface-activity is higher, ultraviolet-curing paint described in easier and the present invention adheres to, the 2nd, behind the common paper single-steeping melamine glue, glue-line is thinner, be penetrated into the fibrous inside of paper after the ultraviolet-curing paint application described in the present invention easily, thereby better adhesion is arranged with paper, the 3rd, when high temperature overlays, the ultraviolet curable coating on melamine paper surface and melamine glue and paper fibre have stronger physical absorption and hydrogen bond action, thereby strengthen the ultraviolet curable coating of precoating and the adhesive force of melamine glue, thoroughly solve the recoatability problem of melamine paper.
Simultaneously, ultraviolet-curing paint described in the present invention is a kind of environment-friendly and green coating that does not contain the volatile organic compound, it is fast that ultraviolet light polymerization has curing rate, energy consumption is low, advantages such as equipment investment is low, and the place area occupied is little, and paint film property is good, therefore, adopt ultraviolet light polymerization explained hereafter melamine paper to have more advantages.
The melamine paper that is coated with ultraviolet-curing paint of the present invention, it is that one side in the common paper that contains melamine has one deck ultraviolet-curing paint, at another side one deck melamine is arranged again.
The described common paper that contains melamine, the content of its melamine on common paper is 100~300g/m 2
Melamine layer on the another side of the described common paper that contains melamine, the content of its melamine is 10~100g/m 2
The coating layer thickness of described ultraviolet-curing paint is 5~100um.
The preparation method who is coated with the melamine paper of ultraviolet-curing paint of the present invention: the common paper matrix be impregnated in once back taking-up oven dry in the melamine glue; At one side coating one deck ultraviolet-curing paint of the common paper that is impregnated with melamine glue, solidify then through UV-irradiation; In the another side coating one deck melamine glue and the oven dry of the common paper that is impregnated with melamine glue, promptly obtain being coated with the melamine paper of ultraviolet-curing paint again.
The preparation method who is coated with the melamine paper of ultraviolet-curing paint of the present invention specifically may further comprise the steps:
(1). common paper be impregnated in once back taking-up oven dry in the melamine glue;
(2). one side coating one deck ultraviolet-curing paint of the common paper that is impregnated with melamine glue that obtains in step (1), solidify through UV-irradiation;
(3). another side (the uncoated one side that ultraviolet-curing paint is arranged) the secondary coating one deck melamine glue and the oven dry of the common paper that is impregnated with melamine glue that obtains in step (2) obtain being coated with the melamine paper of ultraviolet-curing paint;
(4). the melamine paper that is coated with ultraviolet-curing paint that step (3) is obtained cuts, stacking; Check; Packing.
Described common paper be impregnated in the melamine glue once, the spread of its melamine glue on common paper is 100~300g/m 2
The described oven dry of step (1) can adopt the horizontal baking oven of 2~4 joints to dry, 4 meters of every joint baking oven length, and temperature is controlled between 100~200 ℃.
Described common paper is an industry common used material, can further be printed with floral designs and/or color on the common paper surface; Common paper is 30~150g/m 2
Described melamine glue is an industry common used material, is generally the aqueous solution of melamine resin; Wherein the melamine resin content in the melamine glue is 10~90wt%; It is 10~20 seconds that this melamine glue is coated with No. 4 cup viscosity.
Described another side in the common paper that is impregnated with melamine glue is coated with one deck melamine glue, can adopt the mode of roller coat, and the spread of its melamine glue is 10~100g/m 2
The described oven dry of step (3) can adopt the horizontal baking oven of 4~8 joints to dry, 4 meters of every joint baking oven length, and temperature is controlled between 100~200 ℃.
Describedly cut, stacking: be that product is cut automatically to reach needed given size, finish automatic piling so that packed and transported.
Described check: be whether qualified by the melamine paper of product quality requirement check making.
Described packing: be that specification, model and customer demand by product packed finished product.
It is that melamine paper with coated ultraviolet-curing paint enters in the photo solidification machine of the ultraviolet tube (high-voltage mercury lamp) that 1~3 3~20kw is housed and carries out illumination that described UV-irradiation solidifies, and the ultraviolet-curing paint layer is solidified; The transmission speed of photo solidification machine is 5~100 meters/minute.
Described coating ultraviolet-curing paint, its application mode can adopt the mode of roller coat, and coating layer thickness is 5~100um.
Described ultraviolet-curing paint has the characteristics good with melamine glue adhesive force, and the mode of employing roller coat is coated the one side of the common paper that is impregnated with melamine glue.Employed ultraviolet-curing paint is made up of acrylic ester prepolymer 10~80wt%, acrylate monomer 5~60wt%, light trigger 1~6wt%, auxiliary agent 0~2wt% and filler 0~50wt%.The preparation of this ultraviolet-curing paint is can obtain after the various raw materials mixing of said components and content, the stirring.
Wherein acrylic ester prepolymer is a kind of in epoxy acrylate, urethane acrylate, polyester acrylate, amino acrylates, the acrylate copolymer or greater than more than one mixture.
Wherein acrylate monomer is: 1. single functionality monomer, as butyl acrylate, cyclohexyl acrylate, Isooctyl acrylate monomer (EHA), hydroxy-ethyl acrylate (HEA), hydroxyethyl methylacrylate (MHEA) etc.; 2. two functionality monomer, as tri (propylene glycol) diacrylate (TPGDA), propylene glycol diacrylate (DPGDA), neopentylglycol diacrylate (NPGDA), the third oxidation neopentylglycol diacrylate (PO-NPGDA), two (diethylene glycol) diacrylates (PDDA) of phthalic acid or 1,6 hexanediyl ester (HDDA) etc.; 3. polyfunctionality monomer, as trimethylolpropane triacrylate (TMPTA), ethoxyquin trimethylolpropane triacrylate (EO-TMPTA), the third oxidation trimethylolpropane triacrylate (PO-TMPTA), pentaerythritol triacrylate (PETA) or dipentaerythritol acrylate (DPHA) etc., usually with a kind of in the above-mentioned acrylate monomer or greater than more than one mixture as application.
Wherein light trigger is a kind of among Ciba 1173, the Ciba 184 of Switzerland Ciba company or their mixture.
Wherein auxiliary agent is the defoamer (as BYK052, BYK055 or their mixture etc.) of the levelling agent (as BYK306, BYK358 or their mixture etc.) of German Bi Ke chemical company, German Bi Ke chemical company and/or the wetting dispersing agent (as Disperbyk 103, Disperbyk163 or their mixture etc.) of German Bi Ke chemical company.
Wherein filler is powder body materials such as talcum powder, calcium carbonate, barium sulfate or flatting silica.
The melamine paper that is coated with ultraviolet-curing paint of the present invention overlays in dalle surfaces such as density board, shaving boards, has surperficial ultraviolet curable coating and melamine glue adhesive force is good, the good advantage of surperficial recoatability after high temperature overlays.
Described density board, shaving board are decorative boards commonly used in this area, can be used for making various furniture, cabinet and various house decorative material.
The melamine paper that is coated with ultraviolet-curing paint of the present invention has all characteristics of common melamine paper; thoroughly solved simultaneously the recoatability problem of melamine paper; by external coating, thereby make melamine paper have better decorative effect and protection effect.
The preparation method that is coated with the melamine paper of ultraviolet-curing paint of the present invention has that required production site is little, and equipment investment is low, production efficiency height, less energy consumption, free of contamination advantage.
Description of drawings
Fig. 1. the structure cross-sectional schematic that is coated with the melamine paper of ultraviolet-curing paint of the present invention.
Reference numeral
1. the melamine glue-line of common paper matrix 2. single-steepings
3. the melamine glue-line of ultraviolet-curing paint 4. secondaries coatings
The specific embodiment
Embodiment 1. imitative wood grain melamine papers
See also Fig. 1.Common paper matrix 1 is 80g/m 2Common paper, earlier printing base colour and grain pattern on printing machine, it is 15 seconds that common paper matrix 1 is immersed in viscosity, contains in the solution of 50wt% melamine resin, spread is controlled to be 150~160g/m 2Resin solution, enter then in 3 joint (4 meters at every joint) horizontal baking ovens and dry, temperature is controlled at 130~140 ℃, transmission speed 20m/min, again at a ultraviolet-curing paint 3 that roller coat one layer thickness is 30um of the paper of the melamine glue-line 2 of single-steeping, enter 2 9.6kw uviol lamps (high-voltage mercury lamp) are housed, transmission speed is the photo solidification machine of 20m/min, after the curing, another side roller coat one deck viscosity at the paper of the melamine glue-line 2 of single-steeping is 15 seconds again, contain 50wt% melamine resin solution, spread is controlled to be 30~40g/m 2Resin solution enters then in 6 joint (4 meters at every joint) horizontal baking ovens and dries, and temperature is controlled at 130~140 ℃, transmission speed 20m/min, obtain the melamine glue-line 4 of secondary coating, cut, promptly get and imitate wood grain melamine paper product after test rating reaches criterion of acceptability.
The percentage by weight of ultraviolet-curing paint consists of: epoxy acrylate 10wt%, urethane acrylate 45wt%, HEMA 10wt%, TPGDA 20wt%, talcum powder 10wt%, Ciba 11734.5wt%, BYK 0550.2wt%, Disperbyk 1630.3wt%.
Embodiment 2. wounded in the battle line pattern melamine papers
See also Fig. 1.Common paper matrix 1 is 120g/m 2Common paper is printed pre-designed floral designs earlier on printing machine, it is 18 seconds that common paper matrix 1 is immersed in viscosity, contains in the 60wt% melamine resin solution, and spread is controlled to be 240~250g/m 2Resin solution, enter then in 4 joint (4 meters at every joint) horizontal baking ovens and dry, temperature is controlled at 170~180 ℃, transmission speed 10m/min, the ultraviolet-curing paint 3 that is 50um at roller coat one layer thickness of paper of single-steeping melamine glue 2 again, enter 3 15kw uviol lamps (high-voltage mercury lamp) are housed, transmission speed is the photo solidification machine of 10m/min, after the curing, paper another side roller coat one deck viscosity at single-steeping melamine glue 2 is 18 seconds again, contain 60wt% melamine resin solution, spread is controlled to be 70-80g/m 2Resin solution enters then in 8 joint (4 meters at every joint) horizontal baking ovens and dries, and temperature is controlled at 170~180 ℃, transmission speed 10m/min, obtain secondary coating melamine glue-line 4, cut, promptly get wounded in the battle line pattern melamine paper product after test rating reaches criterion of acceptability.
The percentage by weight of ultraviolet-curing paint consists of: polyester acrylate 20wt%, urethane acrylate 35wt%, EHA 20wt%, TMPTA 10wt%, talcum powder 10wt%, Ciba 1844wt%, BYK 052 0.2wt%, Disperbyk 161 0.5wt%, BYK 306 0.3wt%.
Embodiment 3. pure color melamine papers
See also Fig. 1.Common paper matrix 1 is 40g/m 2Common paper is printed large red earlier on printing machine, it is 12 seconds that common paper matrix 1 is immersed in viscosity, contains in the 30wt% melamine resin solution, and spread is controlled to be 80~90g/m 2Resin solution, enter then in 2 joint (4 meters at every joint) horizontal baking ovens and dry, temperature is controlled at 110~120 ℃, transmission speed 30m/min, the ultraviolet-curing paint 3 that is 10um at roller coat one layer thickness of paper of single-steeping melamine glue 2 again, enter 1 18kw uviol lamp (high-voltage mercury lamp) is housed, transmission speed is the photo solidification machine of 30m/min, after the curing, paper another side roller coat one deck viscosity at single-steeping melamine glue 2 is 12 seconds again, contain 30wt% melamine resin solution, spread is controlled to be 15~20g/m 2Resin solution enters then in 3 joint (4 meters at every joint) horizontal baking ovens and dries, and temperature is controlled at 110~120 ℃, transmission speed 30m/min, obtain secondary coating melamine glue-line 4, cut, promptly get large red melamine paper product after test rating reaches criterion of acceptability.
The percentage by weight of ultraviolet-curing paint consists of: acrylate copolymer 30wt%, urethane acrylate 20wt%, HEMA 20wt%, HDDA 15wt%, talcum powder 10wt%, Ciba1173 1.5wt%, Ciba 184 3wt%, BYK 055 0.2wt%, Disperbyk 163 0.3wt%.

Claims (11)

1. melamine paper that is coated with ultraviolet-curing paint, it is characterized in that: the one side in the common paper that contains melamine has one deck ultraviolet-curing paint, at another side one deck melamine is arranged again.
2. the melamine paper that is coated with ultraviolet-curing paint according to claim 1 is characterized in that: the described common paper that contains melamine, the content of its melamine on common paper is 100~300g/m 2
3. the melamine paper that is coated with ultraviolet-curing paint according to claim 1 is characterized in that: the melamine layer on the another side of the described common paper that contains melamine, the content of its melamine is 10~100g/m 2
4. the melamine paper that is coated with ultraviolet-curing paint according to claim 1 is characterized in that: the coating layer thickness of described ultraviolet-curing paint is 5~100um.
5. according to claim 1 or the 4 described melamine papers that are coated with ultraviolet-curing paint, it is characterized in that: described ultraviolet-curing paint is made up of acrylic ester prepolymer 10~80wt%, acrylate monomer 5~60wt%, light trigger 1~6wt%, auxiliary agent 0~2wt% and filler 0~50wt%.
6. the melamine paper that is coated with ultraviolet-curing paint according to claim 5 is characterized in that: described acrylic ester prepolymer is a kind of in epoxy acrylate, urethane acrylate, polyester acrylate, amino acrylates, the acrylate copolymer or greater than more than one mixture.
7. the melamine paper that is coated with ultraviolet-curing paint according to claim 5, it is characterized in that: described acrylate monomer is selected from butyl acrylate, cyclohexyl acrylate, Isooctyl acrylate monomer, hydroxy-ethyl acrylate, hydroxyethyl methylacrylate, tri (propylene glycol) diacrylate, propylene glycol diacrylate, neopentylglycol diacrylate, the third oxidation neopentylglycol diacrylate, two (diethylene glycol) diacrylates of phthalic acid, 1,6 hexanediyl ester, trimethylolpropane triacrylate, the ethoxyquin trimethylolpropane triacrylate, the third oxidation trimethylolpropane triacrylate, pentaerythritol triacrylate, a kind of in the dipentaerythritol acrylate or greater than more than one mixture.
8. the melamine paper that is coated with ultraviolet-curing paint according to claim 5 is characterized in that: described light trigger is a kind of among Ciba 1173, the Ciba 184 of Switzerland Ciba company or their mixture;
Described auxiliary agent is the defoamer of the levelling agent of German Bi Ke chemical company, German Bi Ke chemical company and/or the wetting dispersing agent of German Bi Ke chemical company;
Described filler is talcum powder, calcium carbonate, barium sulfate or flatting silica powder body material.
9. according to claim 1, the 2 or 3 described melamine papers that are coated with ultraviolet-curing paint, it is characterized in that: described common paper is 30~150g/m 2, floral designs and/or color are arranged at the common paper surface printing.
10. one kind according to each described preparation method who is coated with the melamine paper of ultraviolet-curing paint of claim 1~9, it is characterized in that: the common paper matrix be impregnated in the melamine glue once the back take out oven dry; At one side coating one deck ultraviolet-curing paint of the common paper that is impregnated with melamine glue, solidify then through UV-irradiation; In the another side coating one deck melamine glue and the oven dry of the common paper that is impregnated with melamine glue, obtain being coated with the melamine paper of ultraviolet-curing paint again.
11. method according to claim 10, it is characterized in that: it is that melamine paper with coated ultraviolet-curing paint enters in the photo solidification machine of the ultraviolet tube that 1~3 3~20kw is housed and carries out illumination that described UV-irradiation solidifies, and the ultraviolet-curing paint layer is solidified; The transmission speed of photo solidification machine is 5~100 meters/minute.
CN200810239266A 2008-12-05 2008-12-05 Melamine fumiture surface paper coated with ultrasonic violet curing coating and preparation method Pending CN101748654A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103225229A (en) * 2013-04-07 2013-07-31 苏州市建诚装饰材料有限公司 Preparation method of melamine resin curing agent
CN104207508A (en) * 2014-09-01 2014-12-17 东莞市华立实业股份有限公司 Paper-plastic edge banding with hot-melt adhesive and preparation process for paper-plastic edge banding
CN105648843A (en) * 2015-12-31 2016-06-08 广东福美新材料科技有限公司 Glossy impregnated paper and manufacturing method thereof
CN105908566A (en) * 2016-04-29 2016-08-31 佛山市天元汇邦装饰材料有限公司 Facing bond paper with healthcare function and preparation method thereof
CN106519919A (en) * 2016-10-25 2017-03-22 广东蓝洋科技有限公司 UV (ultraviolet) primer composition attached to melamine board and preparation method of UV primer composition
CN107254803A (en) * 2017-07-14 2017-10-17 上海维凯光电新材料有限公司 UV coating for frangible electronic tag paper and preparation method thereof
CN112359643A (en) * 2020-10-13 2021-02-12 常州太乙新材料有限公司 High-release thermal sublimation coating material and use method thereof

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103225229A (en) * 2013-04-07 2013-07-31 苏州市建诚装饰材料有限公司 Preparation method of melamine resin curing agent
CN103225229B (en) * 2013-04-07 2016-01-27 苏州市建诚装饰材料有限公司 A kind of preparation method of melmac curing agent
CN104207508A (en) * 2014-09-01 2014-12-17 东莞市华立实业股份有限公司 Paper-plastic edge banding with hot-melt adhesive and preparation process for paper-plastic edge banding
CN105648843A (en) * 2015-12-31 2016-06-08 广东福美新材料科技有限公司 Glossy impregnated paper and manufacturing method thereof
CN105648843B (en) * 2015-12-31 2017-11-14 广东福美新材料科技有限公司 A kind of bloom dipping paper and preparation method thereof
CN105908566A (en) * 2016-04-29 2016-08-31 佛山市天元汇邦装饰材料有限公司 Facing bond paper with healthcare function and preparation method thereof
CN106519919A (en) * 2016-10-25 2017-03-22 广东蓝洋科技有限公司 UV (ultraviolet) primer composition attached to melamine board and preparation method of UV primer composition
CN107254803A (en) * 2017-07-14 2017-10-17 上海维凯光电新材料有限公司 UV coating for frangible electronic tag paper and preparation method thereof
CN107254803B (en) * 2017-07-14 2019-05-24 上海维凯光电新材料有限公司 UV coating and preparation method thereof for frangible electronic tag paper
CN112359643A (en) * 2020-10-13 2021-02-12 常州太乙新材料有限公司 High-release thermal sublimation coating material and use method thereof

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