CN101746731B - Method for producing chlorine dioxide with high purity by adopting combined reducing agent - Google Patents

Method for producing chlorine dioxide with high purity by adopting combined reducing agent Download PDF

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CN101746731B
CN101746731B CN2009101146387A CN200910114638A CN101746731B CN 101746731 B CN101746731 B CN 101746731B CN 2009101146387 A CN2009101146387 A CN 2009101146387A CN 200910114638 A CN200910114638 A CN 200910114638A CN 101746731 B CN101746731 B CN 101746731B
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chlorine dioxide
reducing agent
sodium
hydrogen peroxide
combined reducing
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CN101746731A (en
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周茂贤
徐萃声
兰云飞
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Anhui Boshike Environmental Protection Technology Co ltd
Guangxi Boshike Environmental Technology Co ltd
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Guangxi Bossco Environmental Protection Technology Co Ltd
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Abstract

The present invention relates to a method for producing chlorine dioxide with high purity by adopting a combined reducing agent. The method comprises the following steps of: injecting concentrated sulfuric acid and a sodium chlorate solution into a generator to form a reacting mother solution; maintaining the reacting mother solution to a certain acidity, temperature and the content of sodium chlorate; then adding a combined reducing agent comprising methanol, hydrogen peroxide, hydrochloric acid or sodium chlorate to react for generating chlorine dioxide gas and a byproduct namely acid mirabilite; cooling and then absorbing the chlorine dioxide gas by using low temperature frozen water to obtain a water solution of chlorine dioxide; and simultaneously recovering the byproduct. The conversion rate of the chlorine dioxide produced by the method is improved by 3-6 percent as comparison with that of the chlorine dioxide produced by a single reducing agent, the stability of chemical reaction is improved, the production cost is reduced, and the chlorine amount in the chlorine dioxide solution and tail gas exhausted from a chlorine dioxide absorbing tower is remarkably reduced.

Description

Adopt combined reducing agent to produce the method for chlorine dioxide with high purity
Technical field
The present invention relates to the production method of dioxide peroxide, relate in particular to the method that a kind of sodium chlorate method is produced dioxide peroxide.
Background technology
Dioxide peroxide is a kind of strong oxidizer, and stabilized chlorine dioxide is known as respond well sterilant, sterilizing agent by the World Health Organization, also is good papermaking SYNTHETIC OPTICAL WHITNER.From 1830s beginning suitability for industrialized production, 1000 chlorine dioxide production factories at present have an appointment in North America and Europe.Current China has realized the production domesticization of small-sized sterilization with chlorine dioxide production equipment, but, for on-site preparation and the on-the-spot large-scale chlorine dioxide preparation system that uses digestion, the domestic development that also is in, the large-scale chlorine dioxide production system that existing papermaking enterprise adopts is the suite of equipment technology of import.
The main application of dioxide peroxide is association with pulp bleaching and drinking water disinfection, dioxide peroxide be used for association with pulp bleaching have high whiteness, whiteness stable, keep intensity and the low hypotoxic characteristics of color of draining, its unique superiority is that any other chemical is incomparable so far.In view of the toxicity of ClO 2 bleaching superiority and chlorine bleaching effluent, it is one of chemical of association with pulp bleaching that dioxide peroxide has been recommended by National Development and Reform Committee, and progressively eliminates the chlorine bleaching process.
The production technology of dioxide peroxide generally can be divided three classes according to different preparation technologies: electrolytic process, sodium chlorate method and Textone method.Electrolytic process is progressively replaced by chemical method at present because productive rate is low, product is impure, power consumption is big.Textone method ratio is easier to discharge dioxide peroxide and productive rate height, but the Textone price exceeds about twice than sodium chlorate price, and the industrial production of therefore extensive dioxide peroxide is used the sodium chlorate method usually.The sodium chlorate method mainly uses sulfurous gas, sodium-chlor or hydrochloric acid as reductive agent, and raw material obtains extensively, and is cheap, but these methods all exist shortcomings such as transformation efficiency is not high, the chlorine ratio is big.Hydrogen peroxide is produced the method that dioxide peroxide is new research and development as reductive agent, and its process is efficient, speed of response is fast, but the hydrogen peroxide price is more expensive, and hydrogen peroxide is a kind of relative unstable compounds, easily decomposes, and causes the meaningless increase of cost.The methyl alcohol method is present leading production method, its transformation efficiency only time and hydrogen peroxide method, but contain a certain amount of chlorine in the product, increase the bleaching effluent processing cost on the one hand, also cause reaction system chlorion disappearance and cause the chemical reaction instability.
Summary of the invention
Technical problem to be solved by this invention provides a kind of production method of utilizing combined reducing agent to prepare dioxide peroxide, to improve the transformation efficiency from the sodium chlorate to the dioxide peroxide, improves the stability of chemical reaction, and reduces the production cost of dioxide peroxide.
The present invention solves the problems of the technologies described above with following technical scheme:
The inventive method is at first injected producer with the vitriol oil, sodium chlorate solution and is formed reaction mother liquor, and make reaction mother liquor keep certain acidity, temperature and sodium chlorate content, add the reductive agent reaction then and produce chlorine dioxide and the acid saltcake of byproduct, chlorine dioxide absorbs with cryogenic freezing water after cooling off, obtain aqueous solution of chlorine dioxide, simultaneously byproduct is reclaimed.
The combined reducing agent that described reductive agent is made up of methyl alcohol, hydrogen peroxide, hydrochloric acid or sodium-chlor, the add-on of this combined reducing agent is the 9-10% that adds sodium chlorate weight, and the methyl alcohol in this combined reducing agent, hydrogen peroxide, hydrochloric acid or sodium-chlor proportioning by mass percentage is: methyl alcohol 70-90% ︰ hydrogen peroxide 7-25% ︰ hydrochloric acid or sodium-chlor 3-5%.
The addition sequence of combined reducing agent optimization of the present invention is hydrochloric acid or sodium-chlor, methyl alcohol and hydrogen peroxide, sees accompanying drawing 1 for details.
Methyl alcohol in the described combined reducing agent, hydrogen peroxide, hydrochloric acid or sodium-chlor optimum ratio by mass percentage is: methyl alcohol 86% ︰ hydrogen peroxide, 10% ︰ hydrochloric acid or sodium-chlor 4%.
Reaction mother liquor is kept acidity 8.0~8.2N and sodium chlorate content 158~266g/l, keeps 68~78 ℃ of temperature.
Described chlorine dioxide absorbs with cryogenic freezing water after cooling off, and is with 4~10 ℃ of refrigerated waters.
The inventive method produces the reaction principle of dioxide peroxide:
HClO 3+CH 3OH→HClO 2+CH 3OOH (1)
H 2O 2+HClO 3→HClO 2+H 2O+O 2 (2)
HClO 2+CH 3OH→HOCl+CH 3O0H (3)
HOCl+CH 3OH→HCl+CH 3O0H (4)
HClO 3+HCl→HClO 2+HOCl (5)
HClO 3+HClO 2→ClO 2+H 2O (6)
HOCl+HCl→Cl 2+H 2O (7)
5HClO 2→3HClO 3+Cl 2+H 2O (8)
H 2O 2+Cl 2→H ++2Cl +O 2 (9)
Chloric acid progressively is reduced to chlorion by reaction (1)-(4).Chlorion and chlorate anions reaction (5) generate chlorous acid, and chlorous acid generates dioxide peroxide with chloric acid reaction (6) again.In this group reaction, the hypochlorous acid that reaction (3) and reaction (5) generate is reduced into chlorion in reaction (4), and reaction (4) is continued therefrom, and avoids the elemental chlorine of formation reaction (7) (8).Reaction (9) is very fast, so the elemental chlorine that reaction (7) (8) produce is reduced into chlorion very soon.Chlorion is the catalyzer that generates the reaction (6) of dioxide peroxide.
By reaction mechanism, can be clear that muriate is reduced into chlorion (Cl soon through several steps after reacting with reductive agent ), thereby promoted carrying out smoothly of entire reaction, constantly generate dioxide peroxide.So, the generation of chlorion and to replenish be one of essential condition of avoiding in the chlorine dioxide reaction abortive response.
The inventive method adopts by the reasonably combined combined reducing agent of forming of methyl alcohol, hydrogen peroxide, hydrochloric acid or sodium-chlor, under strong acid, certain temperature, vacuum condition in titanium vessels reduction sodium chlorate continuous production chlorine dioxide with high purity and the acid saltcake of byproduct, ClO 2Gas absorbs with cryogenic freezing water after cooling off, and obtains having finite concentration ClO 2Solution reclaims byproduct simultaneously.
The combined reducing agent that the inventive method is used is the mixed solution of the rational methyl alcohol of collocation, hydrogen peroxide, hydrochloric acid or sodium-chlor, produce dioxide peroxide than producing the transformation efficiency 3-6% that dioxide peroxide can effectively improve sodium chlorate with the inventive method, continuously replenish the stability that chlorion is kept chemical reaction with single reductive agent.Because sodium chlorate accounts for most ratios in the production cost of dioxide peroxide, so that production cost has reduced is many, ClO 2 solution neutralization simultaneously significantly reduces from the amount of chlorine of dioxide peroxide absorption tower tail gas discharged.
Description of drawings
Fig. 1 is technological process of production figure of the present invention.
Embodiment
The technical process of the inventive method is by shown in Figure 1, the vitriol oil is extracted out from the sulfuric acid storage tank and injection producer after the sulfuric acid strainer filters, the sodium chlorate solution is extracted out and injection producer after the sodium chlorate strainer filters from the sodium chlorate storage tank, the vitriol oil and sodium chlorate form reaction mother liquor, are circulating in the producer circulating line under the effect of recycle pump.Comprise reboiler in the circulating line, reboiler heats to reaction mother liquor keeps the required temperature of reaction.Methyl alcohol is extracted out from the methyl alcohol storage tank and logical nozzle injection producer after the methyl alcohol strainer filters.Hydrochloric acid of extracting out from hydrochloric acid or sodium-chlor storage tanks or sodium-chlor filter the back through filter and inject producer.From the hydrogen peroxide storage tanks, extract hydrogen peroxide out and inject producer reaction generation dioxide peroxide with nozzle.The mixed gas of dioxide peroxide and water vapour enters inter cooler and enters the dioxide peroxide absorption tower through after cooling, and absorbs the formation aqueous solution of chlorine dioxide and is transported to the storage tank storage with refrigerated water in the tower.With the mother liquor of pump extraction in the producer bottom, utilize filter to leach the acid saltcake of byproduct, the mother liquor that leaches returns producer.Along with continuous adding NaClO 3Solution, the vitriol oil and combined reducing agent, ClO 2Gas constantly reacts generation.Vacuum is aspirated vacuum Venturi by two with middle pressure steam and is produced.
Hydrochloric acid or sodium-chlor, methyl alcohol and hydrogen peroxide add some optimization, and promptly hydrochloric acid or sodium-chlor are added on before the recycle pump, and methyl alcohol and hydrogen peroxide are added on after the reboiler.It is preceding in methyl alcohol adding point that hydrogen peroxide adds point.
Material benzenemethanol in the combined reducing agent, hydrogen peroxide, hydrochloric acid or sodium-chlor all adopt technical pure.
Embodiment 1:
With weight concentration is that 98% vitriol oil 108kg and weight concentration are that 30% sodium chlorate solution 547kg filters the back and injects producer and form reaction mother liquor, in circulation and make reaction mother liquor keep acidity 8.0~8.2N and sodium chlorate content 158~266g/l in the producer circulating line under the effect of recycle pump.Steam conducts heat to the reaction mother liquor heating by reboiler and keeps 68~78 ℃ of temperature.Be respectively 20% methyl alcohol, weight with weight 52.5kg concentration for 12.5kg concentration be 30% hydrogen peroxide and weight for 2.5kg concentration be that 30% hydrochloric acid injects producer with nozzle and makes reaction produce dioxide peroxide.Producer keeps vacuum condition, and pressure is the 120mm mercury column, and vacuum is aspirated vacuum Venturi by two with middle pressure steam and produced.Under condition of negative pressure, from the gas dioxide peroxide of producer derivation and the mixed gas temperature of water vapour is 57~68 ℃, tentatively cool 38~45 ℃ by inter cooler, gas enters dioxide peroxide and absorbs in the Tata, absorbs to form aqueous solution of chlorine dioxide and be transported to storage tank with 4~10 ℃ of refrigerated water sprays and stores.Reacting surplus liquid and byproduct forms crystal with reaction and constantly separates out, the solid volume percent content is 18~23% in the maintenance producer, extract mother liquor in the producer bottom out with pump and utilize filter to leach the acid saltcake of byproduct, the mother liquor that leaches returns producer.Along with continuous adding NaClO 3Solution, the vitriol oil and combined reducing agent, ClO 2Gas constantly reacts generation.
Embodiment 2:
With weight concentration is that 98% vitriol oil 108kg and weight concentration are that 30% sodium chlorate solution 547kg filters the back and injects producer and form reaction mother liquor, in circulation and make reaction mother liquor keep acidity 8.0~8.2N and sodium chlorate content 158~266g/l in the producer circulating line under the effect of recycle pump.Steam conducts heat to the reaction mother liquor heating by reboiler and keeps 68~78 ℃ of temperature.Be respectively 20% methyl alcohol, weight with weight 67.5kg concentration for 3.5kg concentration be 30% hydrogen peroxide and weight for 1.5kg concentration be that 30% hydrochloric acid injects producer with nozzle and makes reaction produce dioxide peroxide.Producer keeps vacuum condition, and pressure is the 120mm mercury column, and vacuum is aspirated vacuum Venturi by two with middle pressure steam and produced.Under condition of negative pressure, from the gas dioxide peroxide of producer derivation and the mixed gas temperature of water vapour is 57~68 ℃, tentatively cool 38~45 ℃ by inter cooler, gas enters dioxide peroxide and absorbs in the Tata, absorbs to form aqueous solution of chlorine dioxide and be transported to storage tank with 4~10 ℃ of refrigerated water sprays and stores.Reacting surplus liquid and byproduct forms crystal with reaction and constantly separates out, the solid volume percent content is 18~23% in the maintenance producer, extract mother liquor in the producer bottom out with pump and utilize filter to leach the acid saltcake of byproduct, the mother liquor that leaches returns producer.Along with continuous adding NaClO 3Solution, the vitriol oil and combined reducing agent, ClO 2Gas constantly reacts generation.
Embodiment 3:
With weight concentration is that 98% vitriol oil 108kg and weight concentration are that 30% sodium chlorate solution 547kg filters the back and injects producer and form reaction mother liquor, in circulation and make reaction mother liquor keep acidity 8.0~8.2N and sodium chlorate content 158~266g/l in the producer circulating line under the effect of recycle pump.Steam conducts heat to the reaction mother liquor heating by reboiler and keeps 68~78 ℃ of temperature.Be respectively 20% methyl alcohol, weight with weight 64.5kg concentration for 5kg concentration be 30% hydrogen peroxide and weight for 2kg concentration be that 30% hydrochloric acid injects producer with nozzle and makes reaction produce dioxide peroxide.Producer keeps vacuum condition, and pressure is the 120mm mercury column, and vacuum is aspirated vacuum Venturi by two with middle pressure steam and produced.Under condition of negative pressure, from the gas dioxide peroxide of producer derivation and the mixed gas temperature of water vapour is 57~68 ℃, tentatively cool 38~45 ℃ by inter cooler, gas enters dioxide peroxide and absorbs in the Tata, absorbs to form aqueous solution of chlorine dioxide and be transported to storage tank with 4~10 ℃ of refrigerated water sprays and stores.Reacting surplus liquid and byproduct forms crystal with reaction and constantly separates out, the solid volume percent content is 18~23% in the maintenance producer, extract mother liquor in the producer bottom out with pump and utilize filter to leach the acid saltcake of byproduct, the mother liquor that leaches returns producer.Along with continuous adding NaClO 3Solution, the vitriol oil and combined reducing agent, ClO 2Gas constantly reacts generation.

Claims (2)

1. method that adopts combined reducing agent to produce chlorine dioxide with high purity, it is characterized in that: at first the vitriol oil, sodium chlorate solution are injected producer and form reaction mother liquor, and make reaction mother liquor keep acidity 8.0-8.2N, sodium chlorate content 158-266g/l, keep 68-78 ℃ of temperature, add the reductive agent reaction then and produce chlorine dioxide and the acid saltcake of byproduct, chlorine dioxide cryogenic freezing water with 4-10 ℃ after cooling off absorbs, obtain aqueous solution of chlorine dioxide, simultaneously byproduct is reclaimed;
The combined reducing agent that described reductive agent is made up of methyl alcohol, hydrogen peroxide, hydrochloric acid or sodium-chlor, the add-on of this combined reducing agent are the 9-10% that adds sodium chlorate weight;
Methyl alcohol in this combined reducing agent and hydrogen peroxide, hydrochloric acid or sodium-chlor mixture ratio by weight percent are: methyl alcohol 70-90%: hydrogen peroxide 7-25%: hydrochloric acid or sodium-chlor 3-5%.
2. employing combined reducing agent according to claim 1 is produced the method for chlorine dioxide with high purity, and it is characterized in that: methyl alcohol in the combined reducing agent and hydrogen peroxide, hydrochloric acid or sodium-chlor optimum ratio by weight percentage is: methyl alcohol 86%: hydrogen peroxide 10%: hydrochloric acid or sodium-chlor 4%.
CN2009101146387A 2009-12-16 2009-12-16 Method for producing chlorine dioxide with high purity by adopting combined reducing agent Active CN101746731B (en)

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CN105439091B (en) * 2015-12-02 2017-11-17 广西大学 The peroxide passivation chlorine dioxide preparation method and equipment of environment-friendly type
CN105439096B (en) * 2015-12-02 2017-11-17 广西大学 Environment-friendly type peroxide passivation chlorine dioxide technique prepares the method and apparatus of sodium chlorite
CN105726469A (en) * 2016-03-08 2016-07-06 刘学武 Chlorine dioxide containing injection and preparation method thereof
CN105752931A (en) * 2016-05-03 2016-07-13 广西大学 Method for producing high-purity chlorine dioxide
CN110382409A (en) * 2018-08-30 2019-10-25 广西博世科环保科技股份有限公司 A kind of methanol combines the method that reduction prepares chlorine dioxide with high purity with hydrogen peroxide
CN109704282B (en) * 2019-01-30 2022-05-27 广东至诚紫光新材料有限公司 Chlorine dioxide solution for removing formaldehyde and preparation method and application thereof
CN109678116B (en) * 2019-01-30 2022-05-27 广东至诚紫光新材料有限公司 Chlorine dioxide solution for sewage treatment and preparation method and application thereof

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