CN101745445B - Hammer type massive material crusher - Google Patents

Hammer type massive material crusher Download PDF

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Publication number
CN101745445B
CN101745445B CN2010101099209A CN201010109920A CN101745445B CN 101745445 B CN101745445 B CN 101745445B CN 2010101099209 A CN2010101099209 A CN 2010101099209A CN 201010109920 A CN201010109920 A CN 201010109920A CN 101745445 B CN101745445 B CN 101745445B
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China
Prior art keywords
ring
axle
fixed
base
bracket
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Expired - Fee Related
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CN2010101099209A
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Chinese (zh)
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CN101745445A (en
Inventor
孙传祝
王凤红
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Shandong University of Technology
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Shandong University of Technology
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Abstract

The invention provides a hammer type large massive material crusher which is characterized in that the bottom of a support frame I is fixed on a base; a bearing seat is fixed on the top of the support frame I; both ends of a shaft are arranged in bearing seat holes through bearings, the input end of the shaft is connected with the output end of a driving device through a coupler, and the middle of the shaft is uniformly distributed with a plurality of a hanging rings along a circumferential direction; a shifting rack is fixedly connected with the middle of the shaft through a plurality of support legs and is uniformly distributed with shifting rings deviating from on one side of the rotation plane of the shifting rack and have the number the same as that of striking hammers; after flexible cables penetrate through the shifting rings, both ends of the flexible cables are respectively connected with the striking hammers and the shaft; a slideway is in a U shape with groove width slightly larger than the outline dimension of the striking hammers, one end of the slideway, which is close to a material, has the groove width in a dovetail shape with wide upside and narrow inside, and a groove bottom is downwards bent into an arc shape; and the lower surface of the base is provided with a plurality of self-alignment truckles and supporting truckles. The invention provides mechanical equipment for crushing extra large massive materials, has low proportion of crushed powdery materials and reduces the labor intensity of workers.

Description

Hammer type massive material crusher
Technical field
The invention provides a kind of hammer type massive material crusher, specifically to be the weight that utilize to rotate hit fragmentation with especially big block abrasive material and mine, building material industry to emery wheel, grinding tool industry with especially big block building stones a kind of plant equipment.
Background technology
Various abrasive materials are as aluminium oxide, diamantane etc., are the main raw material(s)s of producing product such as emery wheel.These abrasive materials all are to make huge block semi-finished product through technologies such as oversinterings generally in process of production, and then through broken step by step, processing frustillatum finished product dispatches from the factory.
Since be the abrasive material of making product such as emery wheel, its hardness is very high certainly, and needed power is also very big certainly when therefore broken, and disintegrating apparatus commonly used has: single toggle jaw crusher, physical pendulum fine crusher, hammer mill and double-roll crusher or the like.Through the material after the three kinds of crusher in crushing in back, its granular size can reach the requirement of dispatching from the factory of product basically, and single toggle jaw crusher is respectively applied for the fragmentation of material each different phase from the bulk to the fritter according to the varying in size of charging aperture.
But even if large-scale single toggle jaw crusher, the material piece diameter that its charging aperture can allow generally also is no more than 500mm, and the block semi-finished product after the abrasive material sintering, and its material piece diameter even reaches 3000~5000mm generally all more than 1000mm.In addition, industries such as building materials such as cement are from stone material, the raw material of mining, and its size is often also big especially.Therefore, the semi-finished product abrasive material after the sintering or from the building stones of mining all can not directly enter common disintegrating machine and carry out fragmentation.
For addressing this problem, some enterprise once adopted crane to lift by crane a weight material was hit this method.But if weight is overweight easily pounds powdering with part abrasive material and building stones, price is had a greatly reduced quality; Weight is light, and then to hit cycle required when abrasive material and building stones are smashed more, and it is too low to adopt the lifting of crane repeated multiple times to hit production efficiency.Helpless, have to adopt the most original " manually swinging sledgehammer " this method, piece arrived fritter again during several meters big especially big smashed, till the common crusher in crushing of packing into.Whenever smash once, all will be through repeatedly hitting, production efficiency is too low, and working strength of workers is big especially.
Take a broad view of industry present situations such as emery wheel, grinding tool and mine, building materials, be badly in need of a kind ofly being unlikely to material is pounded under the prerequisite of powdering, reduce cycle as far as possible, alleviate efficient, the crusher for massive materials of labor strength.
Summary of the invention
The purpose of this invention is to provide a kind of can addressing the above problem, and can reduce cycle, alleviate efficient, the crusher for massive materials of labor strength.Its technical scheme is:
Comprise base, drive unit, shaft coupling, percussion device and slideway, wherein percussion device comprises axle, bearing, bearing block, suspension ring, gentle rope, peening hammer, the bracket I above the base is fixed in toggle mechanism and bottom, it is characterized in that: bearing block is by bolt I, nut I and packing ring I are fixed in the bracket I top, and each inner hole of bearing seat is coaxial, the axle two ends are installed in the bearing saddle bore by bearing, between bearing block the inner and the axle sealing ring is housed, bearing cap is fixed on the bearing block outer end by bolt II and packing ring II, the input of axle is connected with the output of drive unit by shaft coupling, the middle part of axle along the circumferential direction is evenly equipped with a plurality of suspension ring, toggle mechanism comprises Shifting rack, supporting leg and stir ring, Shifting rack is fixedlyed connected with the axle middle part by many supporting legs, and uniformly stretch out with peening hammer quantity and equate to departing from Shifting rack plane of rotation one side, and inner chamber is greater than the ring of stirring of gentle rope external diameter, after gentle rope passed and stirs ring, two ends were connected with axle with peening hammer respectively by suspension ring.
Described hammer type massive material crusher, slideway is the U-shaped that groove width is slightly larger than peening hammer appearance and size, and between two stands I, notch upwards is installed in above the base, slideway is swallow-tail form wide outside and narrow inside near the groove width of material one end, bottom land is bent downwardly camber.
Described hammer type massive material crusher, Shifting rack are annular, and circle diameter equates with the place circular diameter of respectively stirring ring.
Described hammer type massive material crusher, Shifting rack are polygon, and polygonal circumscribed circle diameter equates with the place circular diameter of respectively stirring ring.
Described hammer type massive material crusher, drive unit comprises that motor, tape handler, reductor and bottom are fixed on the bracket I I above the base, be fixed on motor above the base by bolt III, nut III and packing ring III, after the tape handler speed change, be connected with the input that is fixed on the reductor at bracket I I top by bolt IV, nut IV and packing ring IV, the output of reductor is equipped with shaft coupling.
Described hammer type massive material crusher, drive unit comprise that reducing motor and bottom are fixed on the bracket I I above the base, and reducing motor is fixed on above the bracket I I by bolt IV, nut IV and packing ring IV, and output is equipped with shaft coupling.
Described hammer type massive material crusher, base is equipped with a plurality of self-alignment castors and supporting castor below by bolt III, nut III and packing ring III.
Its operation principle is: the bottom of bracket I is fixed on above the base, the two ends of axle are installed in the bearing saddle bore by bearing, and bearing block is fixed on the bracket I top by bolt I, nut I and packing ring I, and the input of axle is connected with the output of drive unit by shaft coupling.After drive unit is by the running of shaft coupling driving shaft, because the supporting leg of toggle mechanism is fixedlyed connected with the axle middle part, and uniformly stretch out the ring of stirring that equates with peening hammer quantity to departing from Shifting rack plane of rotation one side, two ends were connected with axle with peening hammer respectively by suspension ring after gentle rope passed and stirs ring, therefore toggle mechanism is stirred gentle rope by stirring ring, and the traction peening hammer turns round around axle.
In peening hammer was hoisted rotation process by lower, peening hammer was more and more higher with respect to the rotating speed of axle, peening hammer, stir ring, the axle 3 be tending towards straight line gradually.When peaking, peening hammer, stir ring, 3 on axle is in alignment basically, promptly gentle rope is straightened.Along with peening hammer continues to rotate from high to low around axle, its rotating speed is also more and more higher, peening hammer, stir ring, spool being become gradually by sight alignment is out of line once more, promptly peening hammer is changed into by hysteresis with respect to the position of stirring ring in advance.
Promptly material implement is hit after peening hammer touches material, its rotating speed moment goes to zero.Because peening hammer is not to be rigidly connected with axle, therefore can alleviate the impulsive force of material to equipment itself greatly.Also Just because of this, this disintegrating machine has very strong adaptive capacity to the height of material striking point.In addition owing to stir the ring inner chamber greater than gentle rope external diameter, although therefore strike the time toggle mechanism still remaining in operation, be unlikely to drop at once peening hammer.
Because the material surface is often smooth inadequately, therefore to finish after the strike task, the position of peening hammer is difficult to determine.Be provided with a groove width above the base of the present invention between two stands I and be slightly larger than the U-shaped slideway that peening hammer appearance and size and notch are upwards installed, slideway is swallow-tail form wide outside and narrow inside near the groove width of material one end, bottom land is bent downwardly camber,, under the traction of gentle rope, quicken gradually to rotate with the guiding peening hammer along the peening hammer plane of rotation.
The present invention is equipped with a plurality of self-alignment castors and supporting castor at base below by bolt III, nut III and packing ring III, so that implement to hit along the periphery of super massive materials.
The present invention compared with prior art solved industries such as emery wheel, grinding tool and mine, building materials for the broken difficult problem of super massive materials, and proportion of powdery materials after crushing is low, and the blow efficiency height more helps alleviating working strength of workers.
Description of drawings
Fig. 1 is the structure principle chart of the embodiment of the invention;
Fig. 2 is an A-A cutaway view embodiment illustrated in fig. 1;
Fig. 3 is a B-B cutaway view embodiment illustrated in fig. 2;
Fig. 4 is that C embodiment illustrated in fig. 2 is to view;
Fig. 5 is an axle embodiment illustrated in fig. 1 and the fixed connection structure figure of suspension ring;
Fig. 6 is a D-D cutaway view embodiment illustrated in fig. 5;
Fig. 7 is a toggle mechanism structure chart embodiment illustrated in fig. 1;
Fig. 8 is the toggle mechanism structure chart of another embodiment of the present invention;
Fig. 9 is the structure principle chart of another embodiment of the present invention;
Figure 10 is an E-E cutaway view embodiment illustrated in fig. 9.
The specific embodiment
1, base 2, shaft coupling 3, slideway 4, axle 5, bearing 6, bearing block 7, suspension ring
8, gentle rope 9, peening hammer 10, bracket I 11, bolt I 12, nut I 13, packing ring I
14, sealing ring 15, bearing cap 16, bolt II 17, packing ring II 18, Shifting rack 19, supporting leg
20, stir ring 21, material 22, motor 23, tape handler 24, reductor 25, bracket I I
26, bolt III 27, nut III 28, packing ring III 29, bolt IV 30, nut IV 31, packing ring IV
32, reducing motor 33, self-alignment castor 34, supporting castor
In the embodiment shown in Fig. 1~7: the bottom of bracket I I 25 is fixed on above the base 1, be fixed on motor 22 above the base 1 by bolt III26, nut III27 and packing ring III28, after tape handler 23 speed changes, be connected with reductor 24 inputs that are fixed on bracket I I 25 tops by bolt IV29, nut IV30 and packing ring IV31.The bottom of bracket I 10 is fixed on above the base 1, two bearing blocks 6 are fixed on the top of two bracket I 10 by bolt I 11, nut I 12 and packing ring I 13, the two ends of axle 4 are installed in two bearing block 6 holes by bearing 5, and the input of axle 4 is connected with the output of reductor 24 by shaft coupling 2.Three supporting legs 19 of toggle mechanism are fixedlyed connected with axle 4 middle parts, and uniformly stretch out three inner chambers to stray circle annular Shifting rack 18 plane of rotations one side and stir ring 20 greater than gentle rope 8 external diameters, article three, after gentle rope 8 passed and stirs ring 20, two ends were connected with axle 4 with three peening hammers 9 respectively by suspension ring 7.After motor 22 passes through tape handler 23 and reductor 24 speed changes, after 4 runnings of shaft coupling 2 driving shafts, can encircle 20 by stirring of toggle mechanism and stir gentle rope 8 again, and draw three peening hammers 9 around axle 4 revolutions.Slideway 3 is the U-shaped that groove width is slightly larger than peening hammer 9 appearance and sizes, and between two bracket I 10, notch upwards is installed in above the base 1, slideway 3 is swallow-tail form wide outside and narrow inside near the groove width of material 21 1 ends, bottom land is bent downwardly camber, so that guide three peening hammers 9 under the traction of gentle rope 8, quicken gradually to rotate along peening hammer 9 plane of rotations.Base 1 is equipped with two self-alignment castors 33 and two supporting castors 34 below by bolt III26, nut III27 and packing ring III28, so that along the periphery of super massive materials 21 material 21 is implemented to hit.
In Fig. 3~7 and Fig. 9, embodiment shown in Figure 10: the bottom of bracket I I25 is fixed on above the base 1, be fixed on the reducing motor 32 at bracket I I 25 tops by bolt IV29, nut IV30 and packing ring IV31, its output shaft is connected with spools 4 input by shaft coupling 2.
In the embodiment shown in fig. 8: the Shifting rack 18 of toggle mechanism is a triangle, and leg-of-mutton circumscribed circle diameter equates that with the place circular diameter of respectively stirring ring 20 toggle mechanism has three to stir 20 and three supporting legs 19 of ring.

Claims (6)

1. hammer type massive material crusher, comprise base (1), drive unit, shaft coupling (2), percussion device and slideway (3), wherein percussion device comprises axle (4), bearing (5), bearing block (6), suspension ring (7), gentle rope (8), peening hammer (9), the bracket I (10) above the base (1) is fixed in toggle mechanism and bottom, it is characterized in that: bearing block (6) is by bolt I (11), nut I (12) and packing ring I (13) are fixed in bracket I (10) top, and each bearing block (6) endoporus is coaxial, axle (4) two ends are installed in bearing block (6) hole by bearing (5), between bearing block (6) the inner and the axle (4) sealing ring (14) is housed, bearing cap (15) is fixed on bearing block (6) outer end by bolt II (16) and packing ring II (17), the input of axle (4) is connected with the output of drive unit by shaft coupling (2), the middle part of axle (4) along the circumferential direction is evenly equipped with a plurality of suspension ring (7), toggle mechanism comprises Shifting rack (18), supporting leg (19) and stir ring (20), Shifting rack (18) is fixedlyed connected with axle (4) middle part by many supporting legs (19), and uniformly stretch out with peening hammer (9) quantity and equate to departing from Shifting rack (18) plane of rotation one side, and inner chamber is stirred ring (20) greater than gentle rope (8) external diameter, after gentle rope (8) passes and stirs ring (20), two ends are connected with axle (4) with peening hammer (9) respectively by suspension ring (7), slideway (3) is the U-shaped that groove width is slightly larger than peening hammer (9) appearance and size, and be positioned between the two stands I (10), notch upwards is installed in above the base (1), slideway (3) is swallow-tail form wide outside and narrow inside near the groove width of material (21) one ends, and bottom land is bent downwardly camber.
2. hammer type massive material crusher as claimed in claim 1, it is characterized in that: Shifting rack (18) is an annular, the central distribution of respectively stirring ring (20) same be on the circumference at center with axle (4), the circle diameter of respectively stirring the place, center of ring (20) equates with the circle diameter of annular Shifting rack (18).
3. hammer type massive material crusher as claimed in claim 1, it is characterized in that: Shifting rack (18) is a polygon, the central distribution of respectively stirring ring (20) same be on the circumference at center with axle (4), the circle diameter of respectively stirring the place, center of ring (20) equates with the polygon circumscribed circle diameter of polygon Shifting rack (18).
4. hammer type massive material crusher as claimed in claim 1, it is characterized in that: drive unit comprises motor (22), tape handler (23), reductor (24) and bottom are fixed on the bracket I I (25) above the base (1), by bolt III (26), nut III (27) and packing ring III (28) are fixed on the motor (22) above the base (1), after tape handler (23) speed change, with by bolt IV (29), nut IV (30) is connected with the input that packing ring IV (31) is fixed on the reductor (24) at bracket I I (25) top, and the output of reductor (24) is equipped with shaft coupling (2).
5. hammer type massive material crusher as claimed in claim 1, it is characterized in that: drive unit comprises that reducing motor (32) and bottom are fixed on the bracket I I (25) above the base (1), reducing motor (32) is fixed on above the bracket I I (25) by bolt IV (29), nut IV (30) and packing ring IV (31), and output is equipped with shaft coupling (2).
6. hammer type massive material crusher as claimed in claim 1, it is characterized in that: base (1) below by bolt III (26), nut III (27) and packing ring III (28) be equipped with a plurality of can be along with the change of disintegrating machine moving direction, and swing the self-alignment castor (33) of certain angle and supporting castor (34) that can not pendulum angle automatically.
CN2010101099209A 2010-01-25 2010-01-25 Hammer type massive material crusher Expired - Fee Related CN101745445B (en)

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Application Number Priority Date Filing Date Title
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CN101745445B true CN101745445B (en) 2011-06-08

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102941147B (en) * 2012-12-05 2015-04-22 王海清 Vertical type composite multistage crusher
CN114653727B (en) * 2022-05-25 2022-08-16 天津市环境保护技术开发中心设计所有限责任公司 Smash and disappear and kill integral type refuse handling installation

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN87210791U (en) * 1987-12-01 1988-09-28 杨桦 Vertical ring-hammer crusher
CN2038812U (en) * 1988-11-15 1989-06-07 王溥 Arm-hammer type crusher
CN2145644Y (en) * 1992-06-20 1993-11-10 广西壮族自治区交通科学研究所 Mobil crushing bolting mill
US6926215B2 (en) * 2001-05-17 2005-08-09 Rader Companies, Inc. Hammermill
CN201006440Y (en) * 2006-12-31 2008-01-16 杨桦 Ring-reverse type crusher

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN87210791U (en) * 1987-12-01 1988-09-28 杨桦 Vertical ring-hammer crusher
CN2038812U (en) * 1988-11-15 1989-06-07 王溥 Arm-hammer type crusher
CN2145644Y (en) * 1992-06-20 1993-11-10 广西壮族自治区交通科学研究所 Mobil crushing bolting mill
US6926215B2 (en) * 2001-05-17 2005-08-09 Rader Companies, Inc. Hammermill
CN201006440Y (en) * 2006-12-31 2008-01-16 杨桦 Ring-reverse type crusher

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Inventor after: Sun Chuanzhu

Inventor after: Wang Fenghong

Inventor before: Sun Chuanzhu

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Free format text: CORRECT: INVENTOR; FROM: SUN ZHUANZHU TO: SUN ZHUANZHU WANG FENGHONG

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Granted publication date: 20110608

Termination date: 20120125