Integrated double-rotor electric generator
Technical field
The present invention relates to a kind of Blast Furnace Top Gas Recovery Turbine Unit (TRT), especially a kind of birotor generator of electromechanical integration.
Background technology
In today of fast development, the fast development of every profession and trade has caused the rapid increase of energy resource consumption, and the development and utilization of the energy becomes the focus that people pay close attention to.In the utilization of new forms of energy, be example with the wind energy, the utilization of wind energy is practical the most.But the frequency stabilization that the instability of wind-force and electrical network require has formed outstanding contradiction.In numerous solutions, variable speed constant frequency is a generation mode wherein commonly used.
In variable-speed constant-frequency wind power generation mode now: dual feedback wind power generation system and direct-drive wind power system become two kinds of main modes that people adopt.
The double-fed electricity generation system is based on wire-wound asynchronous motor (double feedback electric engine), its stator winding is inserted common frequency power network, the rotor winding provides frequency, phase place, the variable power supply of amplitude by frequency converter, realize the AC excitation of motor, the electricity generation system of this moment can be regulated the frequency of exciting current according to the rotation speed change of wind energy conversion system, realization constant frequency output, utilized simultaneously stator field directional vector control realized the power factor adjusting.Double feedback electric engine stator in this system is fixed, and rely on the generating of rotor high-speed rotating excitation, and the wind energy conversion system output speed is lower, need realize raising speed by the raising speed gear box.But because the speed ratio of raising speed gear box is bigger, increased progression, tooth tricks and the deadweight of gear box, system cost is increased, influenced the reliability of gear box and system.
The direct-drive type electricity generation system is based on the low-speed permanent-magnet synchronous generator, and prime mover directly is connected with the rotor of generator, and the frequency of stator winding output is become direct current with the AC rectification of rotation speed change, is reverse into the alternating current output with the electrical network same frequency again.This system need add a jumbo frequency converter owing to be that total power changes, and investment is big, the harmonic content height.The rotating speed of permanent magnet generator is slow in addition, causes the generator volume excessive, and system cost is too high.Though it is the efficient height in theory, reliable operation, being applied to high-power unit has certain limitation.
No matter be the double-fed electricity generation system, or the direct-drive type electricity generation system, generally all adopting independently, gearbox and generator are using the on-the-spot combination of installing.This occupation mode requires the output shaft of gearbox and the main shaft of generator (power shaft) that higher concentricity is arranged, otherwise directly can have influence on the useful life of bearing in the installation.The output shaft of gearbox and generator integrated design, especially gearbox is coaxial with the power shaft employing of generator, and in wind-driven generator, adopt the birotor mode to improve the mode of operation of armature and magnetic field speed of related movement, there is no report.
Summary of the invention
The objective of the invention is to:, provide a kind of birotor generator of electromechanical integration at the problem of traditional double-fed electricity generation system and the existence of direct-drive type electricity generation system.
The object of the present invention is achieved like this: a kind of integrated double-rotor electric generator is characterized in that: it is made up of speed change and generating two parts, and speed change and the two-part joint portion of generating are provided with oil sealing, and they are installed in the same casing, wherein:
A) power shaft, electric machine main shaft, reverse gear ring and internal rotor, external rotor concentric are provided with; External rotor is provided with armature, and internal rotor is provided with magnetic pole; The electric energy that produces in the armature is by slip ring and brush output;
B) at least evenly distribute around the power shaft shunting driving gearshaft of two structure unanimities, each is shunted driving gearshaft and oppositely is provided with steering spindle between the gear ring, shunts driving gearshaft, steering spindle is all parallel with power shaft;
C) power shaft is provided with the one-level gear wheel; Shunting driving gearshaft one end is the one-level pinion, and the other end is for turning to driving pinion, and the shunting driving gearshaft is provided with the secondary gear wheel; Electric machine main shaft is provided with the secondary pinion, and steering spindle is provided with tooth sector, also is set with internal rotor on the electric machine main shaft;
D) one-level gear wheel on the power shaft and the one-level pinion of shunting an end in the driving gearshaft, the secondary gear wheel on the shunting driving gearshaft and the secondary pinion of electric machine main shaft, the tooth sector on driving pinion and the steering spindle that turns to of the other end meshes on the shunting driving gearshaft, tooth sector on the steering spindle and oppositely gear ring engagement, oppositely gear ring is connected with the external rotor of generator;
E) power shaft, shunting driving gearshaft, oppositely gear ring, steering spindle and external rotor all by bearings in casing, in casing, the other end is by being arranged in bearings before and after the internal rotor in external rotor by bearings for electric machine main shaft one end.
In the present invention: 2~6 shunting driving gearshafts evenly distribute around the power shaft.
In the present invention: oppositely be connected by diaphragm coupling between gear ring and the external rotor
In the present invention: internal rotor is hollow cylindrical shell, and internal rotor is supported and fixed on the electric machine main shaft by muscle, is arranged on the electric machine main shaft of the hollow cylindrical shell of internal rotor also to be set with air exhaust blade, and the casing of motor side end is provided with louvre.
In the present invention: the radiating groove that connects before and after the external rotor outer surface is evenly distributed with, each radiating groove is parallel to each other, and the air inlet of each radiating groove is provided with a wind blade.
In the present invention: the angle α of the vertical section of radiating groove and external rotor outer surface is 2~45 degree, and according to the external rotor rotation direction, the air outlet of radiating groove lags behind air inlet.
The invention has the advantages that: because speed change and generating two parts adopt integral structure, not only can guarantee the concentricity of each moving component of all-in-one inside, prolong the useful life of bearing, and the user use convenient; Because many flow dividing structures are adopted in the variable part, can provide bigger moment of torsion for generator; Because coaxial reverse dual output structure is adopted in the variable part, complete machine structure is compact more, and volume is littler, and the armature that it can drive generator rotates according to different directions with magnetic field, improve the speed of related movement between them greatly, reduced the volume and weight of generator; Because oppositely gear ring is connected with external rotor by diaphragm coupling, it can be when wind speed changes, and formation cushions, and absorbs or reduces impulsive force between reverse gear ring and the external rotor, makes its operation more steady.The present invention compares with the direct-drive type electricity generation system with at present traditional double-fed electricity generation system, has tangible technical advantage.
Description of drawings
Fig. 1 is the structural representation of the embodiment of the invention;
Fig. 2 is the arrangement mode of the present invention China and foreign countries rotor surface radiating groove;
Fig. 3 is the air inlet of radiating groove and the compound mode schematic diagram of wind blade.
Among the figure: 1, power shaft, 2, the one-level gear wheel, 3, the shunting driving gearshaft, 4, the secondary gear wheel, 5, steering spindle, 6, tooth sector, 7, reverse gear ring, 8, the secondary pinion, 9, electric machine main shaft, 10, diaphragm coupling, 11, external rotor, 12, air exhaust blade, 13, internal rotor, 14, slip ring and brush, 15, casing, 16, oil sealing, 17, turn to driving pinion, 18, louvre, 19, radiating groove, 20, wind blade, 21 guard rings.
Embodiment
The non-limiting specific embodiments of the invention that disclose of accompanying drawing are done to describe further to the present invention below in conjunction with accompanying drawing.
As seen from Figure 1, the present invention is made up of speed change and generating two parts, speed change and the two-part joint portion of generating are provided with oil sealing 16, and they are installed in the same casing 15, wherein: power shaft 1, electric machine main shaft 9, reverse gear ring 7 and internal rotor 13, external rotor 11 concentric settings; External rotor 11 is provided with armature, and internal rotor 7 is provided with magnetic pole; The electric energy that produces in the armature is by slip ring and brush 14 outputs; The shunting driving gearshaft 3 that contains the one-level pinion of two the structure unanimities that at least evenly distribute around the power shaft 1, each is shunted driving gearshaft 3 and oppositely is provided with steering spindle 5 between the gear ring 7, shunts driving gearshaft 3, steering spindle 5 is all parallel with power shaft 1; Power shaft 1 is provided with one-level gear wheel 2; Also be provided with secondary gear wheel 4 on the shunting driving gearshaft 3 and turn to driving pinion 17; Electric machine main shaft 9 one ends are provided with secondary pinion 8, and steering spindle 5 is provided with tooth sector 6, and the other end of electric machine main shaft 9 is set with internal rotor 13; One-level gear wheel 2 on the power shaft 1 and the one-level pinion of shunting in the driving gearshaft 3, secondary gear wheel 4 on the shunting driving gearshaft 3 and 8 engagements of the secondary pinion of electric machine main shaft 9, the tooth sector 6 on driving pinion 17 and the steering spindle 5 that turns on the shunting driving gearshaft 3 meshes, tooth sector 6 on the steering spindle 5 and oppositely gear ring 7 engagements, oppositely gear ring 7 is connected with the external rotor 11 of generator; Power shaft 1, shunting driving gearshaft 3, oppositely gear ring 7, steering spindle 5 and external rotor 11 all by bearings in casing 15, in casing 15, the other end is supported in external rotor 11 by the front and back bearings that is arranged in internal rotor 13 to electric machine main shaft 9 one ends by bearings.
In the present embodiment, oppositely be connected by diaphragm coupling 10 between gear ring 7 and the external rotor 11; Simultaneously, internal rotor 13 is hollow cylindrical shell, and the casing 15 of motor end is provided with louvre 18, is arranged on the electric machine main shaft 9 of internal rotor 13 hollow cylindrical shells to be set with air exhaust blade 12.
During concrete enforcement, can be according to the designing requirement of generator, 2~6 shunting driving gearshafts 3 evenly distribute around power shaft 1.
During concrete enforcement, can also be shown in Figure 3 as Fig. 2, the radiating groove 19 that before and after external rotor 11 outer surfaces are evenly distributed with, connects, each radiating groove 19 is parallel to each other, and the air inlet of each radiating groove 19 is provided with a wind blade 20.Simultaneously, radiating groove 19 is 2~45 degree with the angle α of external rotor 11 outer surface vertical sections, and according to external rotor 11 rotation directions, the air outlet of radiating groove 19 lags behind air inlet.
In the present embodiment, external rotor 11 outer rings are enclosed with guard ring 21, and described guard ring 21 is covered on radiating groove 19 beads.
Power source of the present invention not only can adopt wind-force, also can adopt waterpower or firepower or other energy.