CN101736885B - Ground tile and manufacturing method thereof - Google Patents
Ground tile and manufacturing method thereof Download PDFInfo
- Publication number
- CN101736885B CN101736885B CN200910226038XA CN200910226038A CN101736885B CN 101736885 B CN101736885 B CN 101736885B CN 200910226038X A CN200910226038X A CN 200910226038XA CN 200910226038 A CN200910226038 A CN 200910226038A CN 101736885 B CN101736885 B CN 101736885B
- Authority
- CN
- China
- Prior art keywords
- protuberance
- glaze
- adobe
- floor tile
- glaze layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/022—Flooring consisting of parquetry tiles on a non-rollable sub-layer of other material, e.g. board, concrete, cork
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C1/00—Building elements of block or other shape for the construction of parts of buildings
- E04C1/40—Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/08—Flooring or floor layers composed of a number of similar elements only of stone or stone-like material, e.g. ceramics, concrete; of glass or with a top layer of stone or stone-like material, e.g. ceramics, concrete or glass
Abstract
The present invention provides a ground tile and manufacturing method thereof, it is very difficult to slide when a person walks on the ground tiles which is difficult to be polluted. The ground tile has an adobe 1, a glaze layer 2 positioned on the surface of the adobe 1, convex parts 3 is positioned on the surface of the glaze layer 2 in a splattering mode for anti-skidding. The surface of the glaze layer 2 is grinded. The height t of the convex parts 3 is between 0.1mm and 1mm, the area of the bottom of each convex part is between 0.28mm and 50mm2. The distance L between two adjacent convex parts 3 is between 1mm and 10mm. The configuring density of the convex parts 3 is between 1per square centimeter and 100 per square centimeter. The ground tiles can also be made into unglazed tiles having no glaze layers, in this case, the surface of a ground tile 1A is grinded and provided with convex parts 3.
Description
Technical field
The present invention relates to have the floor tile and preparation method thereof of the protuberance of anti-skidding usefulness.
Background technology
The floor tile that is purpose with anti-skidding, is provided with protuberance on the surface is described below.
Antislid brick described in the japanese kokai publication hei 5-105559 is as shown in Figure 2, is to form glaze layer 5 on the surface of adobe 4, and the part of hard particles 6 that makes particle diameter 50-300 μ m simultaneously is from the protrusion of surface of this glaze layer 5.This hard particles 6 forms every 1cm by alumina, zircon etc.
2Brick surface configuration 10-40.This antislid brick is at base surface glazing that give birth to or pre-burning, then scatters hard particles, and roasting makes the fusion of glaze and base simultaneously, and makes in the following half side glaze layer that submerges of hard particles to burn till base.
Hurdle, the 1st row-bottom right, hurdle the 5th row has also been put down in writing the preparation method of the antislid brick with same microspike portion under the 2nd page of left side of japanese kokai publication sho 53-78629.Particularly hurdle 15-16 has put down in writing the antislid brick that as shown in Figure 3 has the 1st glaze layer 9a, the hard particles 8 on the 1st glaze layer 9a on base 7, this base 7, is set to cover the 2nd glaze layer 9b of this hard particles 8 in capable under the 2nd of the document the page of left side.Through this hard particles 8 is existed, can form microspike portion on the surface of the 2nd glaze layer 9b.
Hurdle the 5th row record under the 3rd page of left side of the document: the rising height of microspike portion is 0.1-0.7mm.
And Fig. 5 of the document has described the pattern through microspike portion.
Put down in writing the antislid brick that has adobe 10, the concavo-convex pattern 11 on it, covers the mat glaze 12 of this pattern as shown in Figure 4 in japanese kokai publication sho 61-242256 number.Hurdle 4-5 puts down in writing in capable under the 2nd page of left side of the document: concavo-convex height is above, the preferred 0.5-2.0mm of 0.3mm.
Record in TOHKEMY 2000-109384 number: as shown in Figure 5, on the glaze layer 14 on brick body 13 surface, be provided with small concavo-convex 15 through printing ink.Record and narrate in 0004 section of the document: concavo-convex height is 30-100 μ m, is spaced apart 200-400 μ m.
Under the situation of the antislid brick that obtains scattering hard particles and sintering, assemble between the hard particles, retain dirty between particle easily.
Usually, if increase the protuberance of anti-skidding usefulness, then skidproof effect improves, and is dirty but floor tile adheres to easily.Building entrance or hall of particularly wearing the footwear walking etc. located, and dirty adhering to becomes obvious easily.
Under the situation of the abrasive brick that has carried out on the surface grinding, if increase anti-skidding usefulness the protuberance number, increase this protuberance area, then the aesthetic property of abradant surface reduces.
Summary of the invention
Also be difficult for when wearing the footwear walking skidding and being difficult for adhering to dirty floor tile and preparation method thereof even the object of the present invention is to provide.
Floor tile of the present invention is the floor tile that is provided with the protuberance of anti-skidding usefulness on the surface, it is characterized in that: the height of protuberance is 0.1-1mm, and the area of the basal part of protuberance is 0.28-50mm
2, the average distance between the adjacent approaching protuberance is 1-10mm.
Floor tile of the present invention is that the mutual interval of protuberance widely is provided with, and the skidproof effect when on the ground of wearing the footwear walking, constructing is high, is difficult for adhering to dirty.In addition, be the homology look through making protuberance surperficial with floor tile on every side, protuberance is not obvious, and is attractive in appearance good.
The configuration density of the protuberance of preferred this floor tile is 1-100/cm
2
The protuberance of preferred this floor tile and the floor tile surface around it are the homology look.
Floor tile surface beyond the protuberance of preferred this floor tile is an abradant surface.
This abradant surface is attractive in appearance, and can be anti-skidding through protuberance.
In the scheme of the present invention, floor tile is the glazing brick, and the surface that it possesses adobe, be arranged on this adobe surface is through the glaze layer that grinds, raised part that fused with the surface of this glaze layer and that formed by the fusing point glaze lower than the glaze of this glaze layer.This brick aesthetic feeling is excellent, and protuberance is also firm, excellent in te pins of durability.
The floor tile of this scheme is through the preparation of following method: use to have adobe, be arranged on surface in this adobe through the former brick of the glaze layer that grinds; Be used to form the glaze of protuberance at surface printing through the glaze layer that grinds, burn till so that the glaze sintering after printing in adobe.
In another program, floor tile is the unglazed tile of not glazing, and it possesses adobe surface through the adobe of grinding, raised part that fused with this adobe surface and that formed by the fusing point glaze lower than the sintering temperature of adobe.This brick aesthetic feeling is excellent, and protuberance is also firm, excellent in te pins of durability.
The floor tile of this scheme prepares through following method: use the former brick of no glaze that forms through the adobe of grinding by the surface, be used to form the glaze of protuberance at adobe surface printing through grinding, burn till so that the glaze sintering after printing in adobe.
The accompanying drawing summary
Fig. 1 a is the oblique view of floor tile in the embodiment, and Fig. 1 b is the amplification sectional view of this floor tile.
Fig. 2 is the sectional view of floor tile in the past.
Fig. 3 is the sectional view of floor tile in the past.
Fig. 4 is the sectional view of floor tile in the past.
Fig. 5 is the sectional view of floor tile in the past.
Fig. 6 is the amplification sectional view of floor tile in another embodiment.
Followingly embodiment is described with reference to accompanying drawing.
[embodiment 1]
Fig. 1 a is the oblique view of the floor tile of embodiment 1, and Fig. 1 b is the amplification sectional view of this floor tile.
What this floor tile had adobe 1, is arranged on the glaze layer 2 on the surface of this base 1, the point-like of loosing on the surface of this glaze layer 2 is provided with is anti-skidding with protuberance 3.
In this embodiment, grind on the surface of glaze layer 2, and this surface fusion has the protuberance 3 that is formed by the fusing point glaze lower than the glaze of glaze layer 2.
The thickness of glaze layer 2 is 0.2-5mm, about preferred especially 0.5-1.5mm.
[embodiment 2]
Fig. 6 is the amplification sectional view of the floor tile of embodiment 2.
What this floor tile had adobe 1A, the point-like of loosing on the surface of this base 1A is provided with is anti-skidding with protuberance 3.
In this embodiment, glaze layer 2 is not set, grind on the surface of adobe 1A, and fusion has the protuberance 3 that is formed by glaze on this surface.As glaze in this case, can use the fusing point glaze lower than the sintering temperature of adobe 1A, this fusing point is low to following degree: burning till when this protuberance 3 is fused, adobe 1A does not shrink.
[detailed description of protuberance 3]
In the 1st and the 2nd embodiment, the height t of protuberance 3 is 0.1-1mm, preferred 0.2-0.5mm.The average of the diameter d of the basal part of protuberance 3 is 0.3-4mm, preferred especially 0.5-2mm, and the area of this basal part is: per 1 is 0.28-50mm
2, preferred especially 0.79-13mm
2About.The average of distance between the adjacent approaching protuberance 3 (protuberance 3 in the heart distance) L is about 1-10mm, preferred especially 2-8mm, especially preferred 3-5mm.The configuration density of protuberance 3 is 1-100/cm
2, preferred especially 2-50/cm
2, especially preferred 4-16/cm
2About.
The shape of protuberance 3 can be circle, ellipse, triangle, quadrangle, the above arbitrary forms such as polygonal of pentagon, if but be isotropism, then common easily printing, so circular.
The floor tile that the abradant surface of aforesaid glaze layer 2 or adobe 1A is provided with protuberance 3 has peculiar flatness of abradant surface and gloss, and skid resistance is excellent, and also is difficult for adhering to dirty through for a long time.
When preparing this floor tile, at first use brick to form green compact with raw material.
As the raw material of adobe, can use feldspar, pottery stone, clay etc.
Provide an instance of the proportioning of common employing, as follows.
Clay 20-50 weight portion
Pottery stone 0-45 weight portion
Feldspar 20-70 weight portion
This base composition is to process formed body (green compact) through appropriate method such as dry type punching press or wet type extrusion moldings.The thickness of formed body is 3-25mm, on one side the preferred 50-1800mm of length about.In embodiment 1 (glazing brick), these green compact can carry out pre-burning before glazing.
In the embodiment 1, glazing on this base afterwards, drying is burnt till then, when making the base sintering, forms glaze layer 2.In the embodiment 2, need not glazing, burn till after the drying, process the sintered body of adobe 1A.
In the embodiment 1,, can use the floor tile of the various routines that the blending of glaze raw materials such as feldspar, silica sand, calcium carbonate, clay, zinc white, zircon, alumina, petalite, borax is formed to use glaze as the glaze that is used to constitute glaze layer 2 and protuberance 3.For glaze layer 2, preferred fusing point is 700-1300 ℃, preferred about 950-1200 ℃ especially, and as the glaze of protuberance 3, preferred fusing point is than low 100-700 ℃ of the glaze of glaze layer 2, especially preferred low about 300-550 ℃ glaze.
In the embodiment 2, as the glaze that constitutes protuberance 3, preferred fusing point is 600-1050 ℃, preferred about 650-950 ℃ glaze especially.
Then, in the embodiment 1, the surface of glaze layer 2 is ground through lapping device.In the embodiment 2, grind the surface of adobe 1A through lapping device.As lapping device, can use wet lapping device, dry grinding device, polishing type lapping device, dish-type lapping device etc.
Through serigraphy, intaglio printing etc., printing is used to form the glaze of protuberance 3 on this abradant surface then.After the drying, burn till, make glaze fusion (sintering), form protuberance 3 with about the high 20-300 of fusing point ℃ temperature than this glaze.
Also can buy grinding glazing brick or grinding unglazed tile, as described above it formed protuberance 3 by other company's preparation.Can also buy glazing brick or unglazed tile, be formed as described above protuberance 3 after it is ground without grinding by other company's preparation.
Embodiment and comparative example
Embodiment 1
With dry type punching machine (punching press 300Kg/cm
2) be the tabular of thickness 9mm, size 150 * 150mm with the blank molding of following proportioning.
The base proportioning
Clay 40 weight portions
Feldspar 50 weight portions
Pottery stone 10 weight portions
With dry type weight is benchmark, with every 1cm
2The ratio of base surface 8g glazes the glaze of following composition on this base.
Glaze is formed
Feldspar 48 weight portions
Calcium carbonate 25 weight portions
Zinc white 2 weight portions
Alumina 1 weight portion
Then be dried, under 1250 ℃, burn till with roller kilns.Grind the surface of glaze layer then with dry type polishing type lapping device, form the glaze layer of thickness 0.8mm.
Be prepared as follows floor tile of the present invention: on this glaze layer, print the glaze mud (glaze ス リ Star プ) that the following glaze that is used to form protuberance 3 is formed through serigraphy, burn till at 760 ℃ with roller kilns dry back.
Glaze is formed
Feldspar 38 weight portions
Silica sand 19 weight portions
Frog order clay 10 weight portions
Borax 25 weight portions
The protuberance 3 of this floor tile is circular, and the average diameter of basal part is 1mm, and the average area of basal part is 0.79mm
2, the average height of protuberance 3 is 0.34mm.The average of the distance L between the adjacent approaching protuberance 3 is 3mm, and the configuration density of protuberance 3 is 12.5/cm
2What need explanation is that preparation protuberance 3 shown in Fig. 1 a is so that it is located on the foursquare lattice intersection.
This floor tile has distinctive flatness of abrasive brick and gloss, and aesthetic property is excellent.
The skin friction characteristic of this floor tile is measured as follows.
On the brick that will measure, scatter water;, leave standstill on this brick as measuring sheet with the heel member of man's footwear, vertically this mensuration sheet is applied the load that is equivalent to the 80kg body weight with this mensuration sheet; Should measure sheet with the certain speed horizontally tracting; Measure the required load of horizontal direction traction this moment, divided by the load that is applied to the vertical direction on this mensuration sheet, with the numerical value of gained as friction factor.More greatly then frictional resistance is big for this friction factor, and this brick is difficult for skidding, and the more little then frictional resistance of this friction factor is little, and this brick skids easily.
When measuring the floor tile of embodiment 1 with this method, friction factor is 0.76.
Embodiment 2-6, comparative example 1-3
Change as shown in table 1ly the size (basal part area) of protuberance 3, highly, configuration density, in addition with the same preparation of embodiment 1 floor tile, measure the frictional behavior on surface.The result is as shown in table 1.
[table 1]
| No. | Area (the mm of basal part 2) | Highly (mm) | Configuration density is (individual/cm 2) | Friction factor |
| Embodiment 1 | 0.79 | 0.34 | 12.5 | 0.76 |
| Embodiment 2 | 0.70 | 0.14 | 12.5 | 0.44 |
| |
0.75 | 0.35 | 4 | 0.62 |
| |
0.80 | 0.32 | 25 | 0.52 |
| |
2.10 | 0.33 | 12.5 | 0.60 |
| Embodiment 6 | 0.31 | 0.25 | 12.5 | 0.70 |
| Comparative example 1 | - | - | 0 | 0.23 |
| Comparative example 2 | 0.01 | 0.05 | 300 | 0.28 |
| Comparative example 3 | 0.01 | 0.05 | 50 | 0.24 |
As shown in table 1, floor tile aesthetic property of the present invention is good, and the nonslip properties when wearing the footwear walking is excellent.
Claims (2)
1. the preparation method of floor tile is characterized in that:
This floor tile is the floor tile that the surface is provided with the protuberance of anti-skidding usefulness, and wherein the height of protuberance is 0.1-1mm, and the area of the basal part of protuberance is 0.28-50mm
2, the average distance between the adjacent approaching protuberance is 1-10mm,
Floor tile surface beyond protuberance forms abradant surface,
And this floor tile is the glazing brick, and the surface that it possesses adobe, be arranged on this adobe surface is through the glaze layer that grinds, raised part that fused with the surface of this glaze layer and that formed by the fusing point glaze lower than the glaze of this glaze layer,
Among this preparation method, use to have adobe, be arranged on surface in this adobe through the former brick of the glaze layer that grinds,
At the glaze that is used to form protuberance through the glaze laminar surface printing of grinding,
Burn till so that the glaze sintering after printing on the glaze layer.
2. the preparation method of floor tile is characterized in that:
This floor tile is the floor tile that the surface is provided with the protuberance of anti-skidding usefulness, and wherein the height of protuberance is 0.1-1mm, and the area of the basal part of protuberance is 0.28-50mm
2, the average distance between the adjacent approaching protuberance is 1-10mm,
Floor tile surface beyond protuberance forms abradant surface,
And this floor tile is the unglazed tile of not glazing, and it possesses adobe surface through the adobe of grinding, fused with the surface of this adobe and raised part that formed by the fusing point glaze lower than the sintering temperature of adobe,
Among this preparation method, the former brick of the no glaze that the adobe that use is ground by the surface warp forms,
At the glaze that is used to form protuberance through the adobe surface printing that grinds,
Burn till so that the glaze sintering after printing in adobe.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2008-292361 | 2008-11-14 | ||
| JP2008292361A JP2010116308A (en) | 2008-11-14 | 2008-11-14 | Floor tile and method for manufacturing the same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101736885A CN101736885A (en) | 2010-06-16 |
| CN101736885B true CN101736885B (en) | 2012-11-28 |
Family
ID=42279400
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200910226038XA Expired - Fee Related CN101736885B (en) | 2008-11-14 | 2009-11-13 | Ground tile and manufacturing method thereof |
Country Status (4)
| Country | Link |
|---|---|
| JP (1) | JP2010116308A (en) |
| KR (1) | KR20100054715A (en) |
| CN (1) | CN101736885B (en) |
| TW (1) | TW201020378A (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5761637B2 (en) * | 2011-06-02 | 2015-08-12 | 憲一 古川 | Method for forming a wear-resistant layer |
| CN108138501B (en) * | 2015-09-30 | 2020-11-10 | 盛势达技研株式会社 | Anti-skid structure and anti-skid treatment composition |
| CN108546159B (en) * | 2018-06-29 | 2021-04-27 | 佛山石湾鹰牌陶瓷有限公司 | Preparation method of anti-skid floor tile and anti-skid floor tile |
| CN108996908A (en) * | 2018-10-23 | 2018-12-14 | 佛山市陶莹新型材料有限公司 | A kind of printing polishing glaze and preparation method thereof and the application method in tile product |
| CN109838061A (en) * | 2018-12-13 | 2019-06-04 | 江苏新嘉理生态环境材料股份有限公司 | A kind of pottery clay plates and preparation method thereof with blue sky and white cloud effect planar |
| JP2021042522A (en) * | 2019-09-06 | 2021-03-18 | 株式会社Ｌｉｘｉｌ | Floor tile |
| CN112010633A (en) * | 2020-09-10 | 2020-12-01 | 淄博峰霞陶瓷有限公司 | Preparation method of wear-resistant anti-skid ceramic tile |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2231700Y (en) * | 1995-08-03 | 1996-07-24 | 徐勇 | Non-wetting shoe floor brick |
| CN2581596Y (en) * | 2002-05-15 | 2003-10-22 | 上海兴沪玻璃砖有限公司 | Glass block for wall and floor |
| US6673417B1 (en) * | 1999-04-12 | 2004-01-06 | Crossville Ceramics Company | Anti-slip floor tiles and their method of manufacture |
| DE202004008392U1 (en) * | 2004-05-26 | 2004-08-05 | Dracholin Gmbh | Flooring structure useful in buildings comprises a base, two mortar layers and a surface finish |
| CN2679283Y (en) * | 2003-12-23 | 2005-02-16 | 信益陶瓷(中国)有限公司 | Skid-proof ceramic bricks |
| CN201099974Y (en) * | 2007-06-19 | 2008-08-13 | 陕西科技大学 | Antiskid glass floor |
| CN201129003Y (en) * | 2007-05-29 | 2008-10-08 | 梁伟权 | Antiskid wall and ground brick |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2576322B2 (en) * | 1991-10-22 | 1997-01-29 | 株式会社イナックス | Non-slip tile and manufacturing method thereof |
| JP3180923B2 (en) * | 1991-10-30 | 2001-07-03 | 東陶機器株式会社 | Non-slip tile and its manufacturing method |
-
2008
- 2008-11-14 JP JP2008292361A patent/JP2010116308A/en active Pending
-
2009
- 2009-07-23 TW TW098124872A patent/TW201020378A/en unknown
- 2009-09-11 KR KR1020090085979A patent/KR20100054715A/en not_active Application Discontinuation
- 2009-11-13 CN CN200910226038XA patent/CN101736885B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2231700Y (en) * | 1995-08-03 | 1996-07-24 | 徐勇 | Non-wetting shoe floor brick |
| US6673417B1 (en) * | 1999-04-12 | 2004-01-06 | Crossville Ceramics Company | Anti-slip floor tiles and their method of manufacture |
| CN2581596Y (en) * | 2002-05-15 | 2003-10-22 | 上海兴沪玻璃砖有限公司 | Glass block for wall and floor |
| CN2679283Y (en) * | 2003-12-23 | 2005-02-16 | 信益陶瓷(中国)有限公司 | Skid-proof ceramic bricks |
| DE202004008392U1 (en) * | 2004-05-26 | 2004-08-05 | Dracholin Gmbh | Flooring structure useful in buildings comprises a base, two mortar layers and a surface finish |
| CN201129003Y (en) * | 2007-05-29 | 2008-10-08 | 梁伟权 | Antiskid wall and ground brick |
| CN201099974Y (en) * | 2007-06-19 | 2008-08-13 | 陕西科技大学 | Antiskid glass floor |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101736885A (en) | 2010-06-16 |
| JP2010116308A (en) | 2010-05-27 |
| TW201020378A (en) | 2010-06-01 |
| KR20100054715A (en) | 2010-05-25 |
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