A kind of organic waste gas treatment equipment
Technical field
The present invention relates to a kind of chemical VOCs treatment field, be specifically related to a kind of organic waste gas treatment equipment.
Background technology
For a long time, people are devoted to the research of VOCs treatment technology always, the pollutant that contains in the dry waste gas in the chemical industry mainly is organic exhaust gas steam, as far back as nineteen twenty-five Europe just develop the fixed bed absorbent charcoal adsorber, Japan also brought into use this technology in 1958.Charcoal absorption is a kind of very classical, ripe method, can be used for administering the normal temperature organic exhaust gas of various concentration, but when processing low concentration, Wind Volume organic exhaust gas, equipment is huge, and is uneconomical.Up to the present, people research and develop out a series of fruitful control technologys.In these technology, domestic extensive employing and study more have heat damage method, absorption method, condensation method and absorption process.Also mainly adopt this several method abroad, heat damage method is wherein used more generally.For example, West Germany adopts direct firing method, and they act as a fuel with heavy oil, coal gas and natural gas.Japan biases toward active carbon adsorption when purifying lacquer spraying waste gas, bias toward Production by Catalytic Combustion Process when purifying oven dry waste gas.In European, Australia and Japanese, Production by Catalytic Combustion Process is most for paint industry.The heat damage method is that using at present relatively more extensive also is the more VOCs treatment method of research, particularly to low-concentration organic exhaust gas.Most important organic compound failure mechanism is oxidation and thermal cracking, thermal decomposition, and the heat damage method just is being based on this mechanism and is carrying out.The heat damage of organic compound can be divided into direct flame combustion and catalytic combustion.Absorption method is that opposite process is called desorption with the process of rejection to organics on the granular solids surface.Air pollution control engineering utilizes the circulation of the continuous adsorption and desorption of adsorbent just, remove the volatile organic matter in the waste gas, reclaim the useful constituent in the waste gas, make the long-term operation of adsorptive purifier energy, low concentration and the waste gas that has the higher position reason to require during absorption method is suitable for processing, the normal operation active carbon is as adsorbent.The absorption method shortcoming is that moisture is very large on the adsorption capacity impact of active carbon layer in the pending gas.When gas relative humidity surpasses 50%, the adsorption capacity of Active Carbon in Organic will descend greatly, and treatment facility is huge, and flow process is complicated, and adsorbent easily lost efficacy when micelle material or other impurity are arranged in the waste gas.Also be faced with in addition the economy of regenerating active carbon.Condensation method is by reducing the temperature of gas, organic matter being reached capacity condense from gas afterwards.Condensation process generally realizes by the method for constant voltage cooling.The height of clearance depends on organic boiling point and the dividing potential drop in waste gas, when gas concentration when 5000ppm is above, can reach more than 95%.The method generally for the treatment of concentration height and boiling point higher with purer organic exhaust gas because it is to the specific (special) requirements of temperature and pressure, process as prime so often this method and the methods such as absorption and sorption, burning are united use in the practical application.Absorption process is take liquid as absorbent, makes component in the waste gas by liquid absorption by the washing absorption device, thereby reaches the method for the purpose of purifying exhaust air.Along with the appearance of new material, new technology, several VOCs treatment new technologies have been developed again in recent years, such as biofiltration purification techniques, plasma technique, Photocatalyst, membrane separation technique etc.All there are various shortcoming and defect more or less in above-mentioned these methods and technology.
Summary of the invention
The present invention has overcome the deficiencies in the prior art, has proposed a kind of organic waste gas treatment equipment, and it can absorb organic matter in the waste gas, reaching the purpose that reduces environmental contaminants, and has that pressure drop is low, the outstanding advantages of energy savings.
Technical scheme of the present invention is: a kind of organic waste gas treatment equipment, comprise inner core and tower body,
Described tower body outer wall bottom is provided with a gas access, and tower body outer wall top is provided with an absorbent entrance and a clean gas outlet, and tower body inwall welded top has an outer distributor, described outer distributor flare shape;
Described inner core is fixed on the tower wall of described tower body by support bar, and keeps concentric with described tower body, and its outer wall top is provided with an interior distributor, described interior distributor flare shape;
Be provided with two conduits between described interior distributor and described outer distributor, and make it to be connected to each other.
Described interior distributor comprises interior distributor internal orifice and interior distributor collar extension, and described interior distributor internal orifice is less than interior distributor collar extension.
The opening's edge circumference is every 60 ° of outer wall weldering one strong points at described inner core in the described interior distributor, and the outer wall spacing of its edge and described inner core is 1.5mm.
Three strong points are established in the upper end of described interior distributor, are fixed on the inner tank theca.
The lower end edge circumference of described outer distributor is every 60 ° of inwall weldering one strong points at described tower body, and the inwall spacing of its edge and described tower body is 1.5mm.
Described gas access is rectangular opening, and to enter described tower body with the tangent direction of the outer wall of described inner core.
The inlet angle of described gas access and horizontal angle are 5 °.
The size of described gas access can be regulated.
After the described equipment of process absorbed, the absorptivity of organic exhaust gas was greater than 99%, and this is significant to the target that realizes the minimizing pollutant emission;
Equipment proposed by the invention satisfies industrial product process procedure design needs;
Equipment proposed by the invention has the advantage that the operation pressure drop is low, operating cost is little.The overall mass transfer coefficient correlation of organic steam in the clear water absorbing air that experimental data returns, its precision satisfies industrial production engineering design requirement;
Organic exhaust gas can be used as recycled solvent through behind the equipment proposed by the invention after the absorbed absorption liquid process subsequent technique flow process, makes dry waste gas workshop section reach the requirement of cleaner production.Realize environmental protection and resource-effective double goal, this is significant for reducing the industrial process energy consumption.
Description of drawings
Further specify the present invention below in conjunction with the drawings and specific embodiments.
Fig. 1 is the front view of organic waste gas treatment equipment of the present invention.
Fig. 2 is the top cross-sectional view of organic waste gas treatment equipment of the present invention.
Among the figure, 1. tower body, 2. inner core, 3. interior distributor, 4. outer distributor, 5. absorbent entrance, 6. clean gas outlet, 7. conduit, 8. support bar, 9. absorption liquid outlet, 10. gas access, 11. interior distributor internal orifices, 12. interior distributor collar extensions, 13. outer distributor collar extensions.
The specific embodiment
Further specify below in conjunction with accompanying drawing, and unrestricted scope involved in the present invention.
Referring to illustrated in figures 1 and 2, the present invention includes tower body 1 and inner core 2, organic exhaust gas enters the inside of tower body 1 by gas access 10, rises along tower body 1 spiral inner wall under centrifugal action, inner core 2 mainly is for the steady air flow direction, and the outer wall of inner core 2 also has certain absorption simultaneously.Absorbent is added through absorbent entrance 5 by the top of tower body 1, partially absorbs agent and is sprayed to the inwall of tower body 1 and along wall decline, partially absorbs agent distributor 3 in conduit 7 flows into through outer distributor 4, and descend along the outer wall of inner core 2.Organic exhaust gas contacts with the absorbent that descends along wall in the spiral uphill process, and solute is absorbed agent and absorbs the formation absorption liquid.Obtained purification through the organic exhaust gas after absorbing.Support bar 8 is inner core 2 and tower body 1 fixedly, and keeps it concentric.Interior distributor 3 flare shapes, and interior distributor internal orifice 11 is less than interior distributor collar extension 12, and interior distributor internal orifice 11 is 1.5mm with the outer wall spacing of described inner core 2.The inwall spacing of the described tower body 1 of the Edge Distance of outer distributor collar extension 13 is 1.5mm.
In the design to equipment, reach certain absorptivity in order to make it, absorptivity is gas through the ratio of amount with the amount of the absorbent that enters the absorption tower of the absorbed absorbent in absorption tower, that is: η=(Y
1-Y
2)/Y
1So, Y
2=(1-η)/Y
1
Wherein, Y
1Expression tower porch organic matter (as, ethanol) aerial mol ratio, Y
2The aerial mol ratio of expression tower exit organic matter.
Get an infinitesimal tower height, it highly is dz, and the gas-liquid contact area is dA, and according to mass balance, the transmission capacity dG of absorbent is between the interior gas-liquid of this infinitesimal section: dG=q
N, VDY=q
N, LDX.According to the absorption rate equation, the variable quantity of gas phase and liquid phase absorbent is respectively in this infinitesimal tower section of process: dG=NdA=K
Y(Y-Y
*) dA, the gas-liquid contact area of this infinitesimal tower section packing layer
dA=πd·dz。
Thereby can calculate the height formula of equipment
Wherein, Z represents the effective depth of tower, and the m of unit, V represent the molar flow of air, the kmol/s of unit, K
YExpression gas phase total absorption coefficient, kmol/ (m
2S), D represents, the diameter of tower, the m of unit.And then can try to achieve other process conditions and the device parameter of equipment.
The size of gas access 10 can be regulated.
Discharge from clean gas outlet 6 after purification through the organic exhaust gas of equipment, formed absorption liquid flows out from absorption liquid outlet 9.In purification process, absorbent replenishes from absorbent entrance 5.
The present invention can be applied in the recycling treatment process of similar waste gas, for the exhaust-gas treatment that produces in chemical industry, the pharmaceutical manufacturing process is opened up new approach.