CN101728031B - Multilayer and multi-strand wire twisting method and device implementing same - Google Patents
Multilayer and multi-strand wire twisting method and device implementing same Download PDFInfo
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- CN101728031B CN101728031B CN2010101033004A CN201010103300A CN101728031B CN 101728031 B CN101728031 B CN 101728031B CN 2010101033004 A CN2010101033004 A CN 2010101033004A CN 201010103300 A CN201010103300 A CN 201010103300A CN 101728031 B CN101728031 B CN 101728031B
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Abstract
The invention discloses a multilayer and multi-strand wire twisting method. A device comprises a wire twisting machine and a bracket which is arranged at the wire twisting opening of the wire twisting machine. The method comprises the following steps: 1. preparing wire guide disks; 2. preparing wire guide holes; 3. preparing a wire collection hole; and 4. preparing a wire collection group: arranging the prepared wire guide disks in line according to the order from small radius to large radius and fixing the wire guide disks on the bracket, wherein the wire guide disk with the largest radius is arranged close to one end of the wire twisting opening of the wire twisting machine. The method provided by the invention can rapidly and uniformly twist and joint the multilayer and multi-strand wires of the same type or of different types in multiple layers. The device provided by the invention is simple in structure and convenient in operation and can automatically twist and joint the multilayer and multi-strand wires of the same type or of different types in multiple layers by only starting the wire twisting machine, thus greatly reducing the labor intensity, ensuring the product quality and being beneficial to improving the enterprise competitiveness.
Description
Technical field
The present invention relates to twisted wire and make the field, particularly a kind of multilayer and multi-strand wire twisting method and implement the device of this method.
Background technology
Under the overall background that macroeconomy is slowed down, infrastructure constructions such as electrical network will become the main means that country spurs economic growth, and stranding machine is used very extensive in the strand system process of electric wire.It is stranded applicable to copper stranded conductor, aluminium stranded conductor, steel reinforced aluminium conductor, aluminium Baogang and general steel wire rope, can also be to control cable insulating core cabling stranding.But at present, along with the development in science and technology of China, infrastructure device improves constantly kind, the quality requirement of electric wire, traditional stranding machine can not satisfy when generation required; Stranding machine of the prior art, its function only limits to multi cord is tangled, and its effect that tangles is not very desirable, core often occurs and tangles in disorderly, and problem such as misaligned is difficult to guarantee the quality of product be prone to substandard products; Can't realize also that in addition the wire rod that multi-lever and multi-strand is similar or dissimilar carries out the layering hinge joint.
Summary of the invention
At the existing above-mentioned deficiency of existing stranding machine, one of the object of the invention is, provide a kind of can be fast, wire rod that multi-lever and multi-strand is similar or dissimilar carries out the layering arrangement and guarantees the multilayer and multi-strand wire twisting method of product quality equably.
The present invention also aims to, a kind of device that is used for realizing aforesaid multilayer and multi-strand wire twisting method is provided.
The present invention for achieving the above object, the technical scheme that is provided is:
A kind of multilayer and multi-strand wire twisting method, it comprises a stranding machine and a support, and this support is arranged on the twisted wire mouth place of nearly described stranding machine, and it comprises the steps:
(1) preparation lead dish is selected a plate-shape metal body, and according to the number of plies of required twisted wire, cutting processing goes out the disk that corresponding number and radius size differ accordingly;
(2) preparation wire guide according to the heart yearn number of share of stock in certain one deck in the corresponding required twisted wire of described disk, gets out the wire guide of corresponding number, the edge inner side that this wire guide is even, the compartment of terrain is arranged in disk accordingly;
(3) preparation line concentration hole is drilled with a line concentration hole in the center of every disk;
(4) preparation line concentration group, with the lead dish that prepared by radius from small to large order and be word order and be fixed on the described support, wherein the lead dish of radius maximum is arranged on an end of the twisted wire mouth of nearly described stranding machine;
Described step (2), (3) no sequencing.
It is further comprising the steps of:
(5) wear-resistant sleeve is set, in the embedded wear-resistant sleeve that studs with of each wire guide;
(6) fixed block is set, this fixed block is arranged on the described line concentration hole, is used to strengthen the structural strength of the peripheral position in line concentration hole, and on this fixed block, be drilled with one with this corresponding through hole in line concentration hole, in the embedded wear-resistant sleeve that studs with of this through hole.
It is further comprising the steps of:
(7) be arranged at intervals with four distributor plates on support, be fixed with a lead dish respectively at each distributor plate top, the twisted wire mouth of described stranding machine and is aimed in the line concentration hole on all lead dishes on same axis;
(8) lead-in wire with the line concentration hole of ground floor heart yearn in the first lead dish, runs through the line concentration hole in the second lead dish, privates dish and the privates dish successively, and introduces the twisted wire mouth of stranding machine; Second layer heart yearn is passed wire guide corresponding with it on the first lead dish respectively, all compile the line concentration hole of passing on the second lead dish then, being convenient to second layer heart yearn can evenly, neatly be centered around on the ground floor heart yearn, and the line concentration hole on the 3rd drum and privates dish, the twisted wire mouth of introducing stranding machine; The 3rd layer of heart yearn passed wire guide corresponding with it on the second lead dish respectively, all compile the line concentration hole of passing on the privates dish then, being convenient to the 3rd layer of heart yearn can evenly, neatly be centered around on the second layer heart yearn, and the line concentration hole in the privates dish, introduces the twisted wire mouth of stranding machine; The 4th layer of heart yearn passed wire guide corresponding with it on the privates dish respectively, all compile the line concentration hole of passing on the privates dish then, be convenient to the 4th layer of heart yearn and can evenly, neatly be centered around on the 3rd layer of heart yearn, and introduce the twisted wire mouth of stranding machine; The layer 5 heart yearn is passed wire guide corresponding with it on the privates dish respectively, all compile the twisted wire mouth of direct introducing stranding machine then, be convenient to the layer 5 heart yearn and can evenly, neatly be centered around on the 4th layer of heart yearn;
(9) lead-in wire finishes, and starts stranding machine and carries out twisted wire;
(10) twisted wire finishes, and stops stranding machine, and taking out has tangled is one electric wire;
Repeating step (8) enters recycling of following one-period to (10).
A kind of device of realizing above-mentioned multilayer and multi-strand wire twisting method, it comprises a stranding machine and a support, this support is arranged on the twisted wire mouth place of nearly described stranding machine, it also comprises a plurality of lead dishes not of uniform size, this lead dish is pressed the nearly described twisted wire mouth of order from big to small, and be a word interval and be arranged on the described support, evenly be provided with a plurality of wire guides, be provided with a line concentration hole in the center of this lead dish along described lead dish periphery inboard.
Described lead dish is four, and it is fixed on the described support by a distributor plate respectively.
Described wire guide is provided with a wear-resistant sleeve.
Described line concentration hole is provided with a fixed block, this fixed block be provided with one with this corresponding through hole in line concentration hole, and in this through hole, be provided with a wear-resistant sleeve.
Described line concentration hole is provided with a wear-resistant sleeve.
Described wear-resistant sleeve is the wear-resistant plastic cover.
It comprises that also one adds line apparatus, it is arranged on twisted wire mouth one side of nearly described stranding machine, this adds line apparatus and comprises a support column and a lead rotating disk, the rotatable end that is arranged on described support column of this lead rotating disk, and the described support column other end is fixed on the described stranding machine.
Beneficial effect of the present invention is: method provided by the invention can be fast, equably that the multiply multilayer is similar or dissimilar wire rods carries out the layering arrangement; Device provided by the invention, simple in structure, easy to operate, only need to start stranding machine, just the wire rod that the multiply multilayer is similar or dissimilar carries out the layering hinge joint automatically, reduces labour intensity greatly, and has guaranteed the quality of product, is beneficial to the raising enterprise competitiveness; Be provided with a plurality of lead dishes, be convenient to fast the similar or dissimilar wire rod layerings of carrying out be put in order; Be provided with wire guide, it is that heart yearn number of share of stock in certain one deck in the corresponding required twisted wire is provided with, and is used for carrying out the similar or dissimilar multi cord with one deck evenly distributed; Be provided with the line concentration hole, be used for that good wire rod is arranged in the wire guide arrangement and compile, be beneficial to the twisted wire of stranding machine, improve the quality of products; Be provided with fixed block, be used to strengthen the structural strength of the peripheral position in line concentration hole; Inlaying has the wear-resistant plastic cover, makes the frictional resistance of wire rod and equipment drop to minimum, and the detachable replacing of wear-resistant plastic cover, in the protection wire rod, and has prolonged useful life; Be provided with and add line apparatus, be used to increase other similar or dissimilar wire rod, to satisfy the needs of producing various twisted wires.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the lead dish structural representation among Fig. 1;
Fig. 3 is the structural representation in line concentration group when work among Fig. 1.
Embodiment
Embodiment: referring to Fig. 1, Fig. 2 and Fig. 3, a kind of multilayer and multi-strand wire twisting method that the embodiment of the invention provides, it comprises a stranding machine 1 and a support 2, and this support 2 is arranged on twisted wire mouth 11 places of nearly described stranding machine 1, and it comprises the steps:
(1) preparation lead dish is selected a plate-shape metal body, produces the twisted wire of five layers of multiply because of need, so cutting processing goes out the disk that four radius size differ, among other embodiment, according to the number of plies of required twisted wire, cutting processing goes out the disk that corresponding number and radius size differ accordingly;
(2) preparation wire guide 31 according to the heart yearn number of share of stock in certain one deck in the corresponding required twisted wire of described disk, gets out the wire guide 31 of corresponding number accordingly, and this wire guide 31 evenly, the compartment of terrain is arranged in the edge inner side of disk;
(3) preparation line concentration hole is drilled with a line concentration hole in the center of every disk;
(4) preparation line concentration group 3, with the lead dish that prepared by radius from small to large order and be word order and be fixed on the described support 2, wherein the lead dish of radius maximum is arranged on an end of the twisted wire mouth 11 of nearly described stranding machine 1;
Described step (2), (3) no sequencing.
(5) wear-resistant sleeve 311 is set, in each wire guide 31 embedded wear-resistant sleeve 311 that stud with;
(6) fixed block 32 is set, this fixed block 32 is arranged on the described line concentration hole, be used to strengthen the structural strength of the peripheral position in line concentration hole, and on this fixed block 32, be drilled with one with the corresponding through hole 321 in this line concentration hole, in these through hole 321 embedded wear-resistant sleeves 322 that stud with.
(7) be arranged at intervals with four distributor plates 21 on support 2, be fixed with a lead dish respectively at each distributor plate 21 top, the twisted wire mouth 11 of described stranding machine 1 and is aimed in the line concentration hole on all lead dishes on same axis;
(8) lead-in wire with the line concentration hole of ground floor heart yearn in the first lead dish 33, runs through the line concentration hole in the second lead dish 34, privates dish 35 and the privates dish 36 successively, and introduces the twisted wire mouth 11 of stranding machine 1; Second layer heart yearn is passed wire guide corresponding with it on the first lead dish 33 respectively, all compile the line concentration hole of passing on the second lead dish 34 then, being convenient to second layer heart yearn can evenly, neatly be centered around on the ground floor heart yearn, and the line concentration hole on the 3rd drum and privates dish 36, the twisted wire mouth 11 of introducing stranding machine 1; The 3rd layer of heart yearn passed wire guide corresponding with it on the second lead dish 34 respectively, all compile the line concentration hole of passing on the privates dish 35 then, being convenient to the 3rd layer of heart yearn can evenly, neatly be centered around on the second layer heart yearn, and the line concentration hole in privates dish 36, the twisted wire mouth 11 of introducing stranding machine 1; The 4th layer of heart yearn passed wire guide corresponding with it on the privates dish 35 respectively, all compile the line concentration hole of passing on the privates dish 36 then, be convenient to the 4th layer of heart yearn and can evenly, neatly be centered around on the 3rd layer of heart yearn, and introduce the twisted wire mouth 11 of stranding machine 1; The layer 5 heart yearn is passed wire guide corresponding with it on the privates dish 36 respectively, all compile the twisted wire mouth 11 of direct introducing stranding machine 1 then, be convenient to the layer 5 heart yearn and can evenly, neatly be centered around on the 4th layer of heart yearn;
(9) lead-in wire finishes, and starts stranding machine 1 and carries out twisted wire;
(10) twisted wire finishes, and stops stranding machine 1, and taking out has tangled is one electric wire;
Repeating step (8) enters recycling of following one-period to (10).
A kind of device of realizing above-mentioned multilayer and multi-strand wire twisting method, it comprises a stranding machine 1 and a support 2, this support 2 is arranged on twisted wire mouth 11 places of nearly described stranding machine 1, it also comprises a plurality of lead dishes not of uniform size, this lead dish is pressed the nearly described twisted wire mouth 11 of order from big to small, and be a word interval and be arranged on the described support 2, evenly be provided with a plurality of wire guides 31, be provided with a line concentration hole in the center of this lead dish along described lead dish periphery inboard.Described lead dish is four, and it is fixed on the described support 2 by a distributor plate 21 respectively.Among other embodiment, can be according to the number of plies of required twisted wire, correspondence is provided with the disk that corresponding number and radius size differ, and is convenient to fast to carry out the wire rod layering with similar or dissimilar; Wire guide 31 on all lead dishes is provided with a wear-resistant sleeve 311, makes the frictional resistance of wire rod and equipment drop to minimum, and wear-resistant sleeve 311 detachably changes, and in the protection wire rod, and has prolonged useful life of lead dish.Play the lead effect because of the line concentration hole in the first lead dish 33 is main, stressed little, for saving production cost,, only be provided with a wear-resistant sleeve and get final product so need not strengthen the structural strength of its peripheral position; Among other embodiment,, can be provided with fixed block 32 for strengthening its structural strength; Line concentration hole on the second lead dish 34, privates dish 35 and privates dish 36 is respectively equipped with a fixed block 32, this fixed block 32 be drilled with one with the corresponding through hole 321 in this line concentration hole, and in this through hole 321, inlay a wear-resistant sleeve 311; Above-mentioned wear-resistant sleeve 311 is the wear-resistant plastic cover evenly, and among other embodiment, this wear-resistant sleeve 311 can be the wear-resistant sleeve of other material; It comprises that also one adds line apparatus 4, it is arranged on twisted wire mouth 11 1 sides of nearly described stranding machine 1, this adds line apparatus 4 and comprises a support column 41 and a lead rotating disk 42, these lead rotating disk 42 rotatable ends that are arranged on described support column 41, described support column 41 other ends are fixed on the described stranding machine 1; This adds line apparatus 4 and is used to increase other similar or dissimilar wire rod, to satisfy the needs of producing various twisted wires, among other embodiment, for saving manufacturing cost, can not be provided with.
When using invention, advanced line lead with the line concentration hole of ground floor heart yearn in the first lead dish 33, runs through the line concentration hole in the second lead dish 34, privates dish 35 and the privates dish 36 successively, and introduces the twisted wire mouth 11 of stranding machine 1; Second layer heart yearn is passed wire guide corresponding with it on the first lead dish 33 respectively, all compile the line concentration hole of passing on the second lead dish 34 then, and the line concentration hole on the 3rd drum and privates dish 36, the twisted wire mouth 11 of introducing stranding machine 1; The 3rd layer of heart yearn passed wire guide corresponding with it on the second lead dish 34 respectively, all compile the line concentration hole of passing on the privates dish 35 then, and the line concentration hole in privates dish 36, the twisted wire mouth 11 of introducing stranding machine 1; The 4th layer of heart yearn passed wire guide corresponding with it on the privates dish 35 respectively, all compile the line concentration hole of passing on the privates dish 36 then, and introduce the twisted wire mouth 11 of stranding machine 1; The layer 5 heart yearn is passed wire guide corresponding with it on the privates dish 36 respectively, all compile the twisted wire mouth 11 of direct introducing stranding machine 1 then; Lead-in wire finishes, and starts stranding machine 1 and carries out twisted wire; When twisted wire finishes, stop stranding machine 1 this moment, taking out has tangled is one electric wire; When needing once more twisted wire, repeat above-mentioned steps and get final product.
As described in the above embodiment of the present invention, adopt technical characterictic same or similar and other twisted wire method and device of obtaining, all in protection range of the present invention with it.
Claims (8)
1. multilayer and multi-strand wire twisting method, it comprises a stranding machine and a support, this support is arranged on the twisted wire mouth place of nearly described stranding machine, it is characterized in that it comprises the steps:
(1) preparation lead dish is selected a plate-shape metal body, and according to the number of plies of required twisted wire, cutting processing goes out the disk that corresponding number and radius size differ accordingly;
(2) preparation wire guide according to the heart yearn number of share of stock in certain one deck in the corresponding required twisted wire of described disk, gets out the wire guide of corresponding number, the edge inner side that this wire guide is even, the compartment of terrain is arranged in disk accordingly;
(3) preparation line concentration hole is drilled with a line concentration hole in the center of every disk;
(4) preparation line concentration group, with the lead dish that prepared by radius from small to large order and be word order and be fixed on the described support, wherein the lead dish of radius maximum is arranged on an end of the twisted wire mouth of nearly described stranding machine;
Described step (2), (3) no sequencing;
(5) wear-resistant sleeve is set, in the embedded wear-resistant sleeve that studs with of each wire guide;
(6) fixed block is set, this fixed block is arranged on the described line concentration hole, is used to strengthen the peripheral structure intensity in line concentration hole, and on this fixed block, be drilled with one with this corresponding through hole in line concentration hole, in the embedded wear-resistant sleeve that studs with of this through hole;
(7) be arranged at intervals with four distributor plates on support, be fixed with a lead dish respectively at each distributor plate top, the twisted wire mouth of described stranding machine and is aimed in the line concentration hole on all lead dishes on same axis;
(8) lead-in wire with the line concentration hole of ground floor heart yearn in the first lead dish, runs through the line concentration hole in the second lead dish, privates dish and the privates dish successively, and introduces the twisted wire mouth of stranding machine; Second layer heart yearn is passed wire guide corresponding with it on the first lead dish respectively, all compile the line concentration hole of passing on the second lead dish then, being convenient to second layer heart yearn can evenly, neatly be centered around on the ground floor heart yearn, and the line concentration hole on the 3rd drum and privates dish, the twisted wire mouth of introducing stranding machine; The 3rd layer of heart yearn passed wire guide corresponding with it on the second lead dish respectively, all compile the line concentration hole of passing on the privates dish then, being convenient to the 3rd layer of heart yearn can evenly, neatly be centered around on the second layer heart yearn, and the line concentration hole in the privates dish, introduces the twisted wire mouth of stranding machine; The 4th layer of heart yearn passed wire guide corresponding with it on the privates dish respectively, all compile the line concentration hole of passing on the privates dish then, be convenient to the 4th layer of heart yearn and can evenly, neatly be centered around on the 3rd layer of heart yearn, and introduce the twisted wire mouth of stranding machine; The layer 5 heart yearn is passed wire guide corresponding with it on the privates dish respectively, all compile the twisted wire mouth of direct introducing stranding machine then, be convenient to the layer 5 heart yearn and can evenly, neatly be centered around on the 4th layer of heart yearn;
(9) lead-in wire finishes, and starts stranding machine and carries out twisted wire;
(10) twisted wire finishes, and stops stranding machine, and taking out has tangled is one electric wire;
Repeating step (8) enters recycling of following one-period to (10).
2. device of realizing the described multilayer and multi-strand wire twisting method of claim 1, it comprises a stranding machine and a support, this support is arranged on the twisted wire mouth place of nearly described stranding machine, it is characterized in that, it comprises that also one adds line apparatus and a plurality of lead dish not of uniform size, this lead dish is provided with away from described twisted wire mouth successively by order from big to small, and being a word interval is arranged on the described support, evenly be provided with a plurality of wire guides along described lead dish periphery inboard, be provided with a line concentration hole in the center of this lead dish, describedly add twisted wire mouth one side that line apparatus is arranged on nearly described stranding machine.
3. device according to claim 2 is characterized in that, described lead dish is four, and it is fixed on the described support by a distributor plate respectively.
4. device according to claim 2 is characterized in that described wire guide is provided with a wear-resistant sleeve.
5. device according to claim 2 is characterized in that, described line concentration hole is provided with a fixed block, this fixed block be provided with one with this corresponding through hole in line concentration hole, and in this through hole, be provided with a wear-resistant sleeve.
6. device according to claim 2 is characterized in that, described line concentration hole is provided with a wear-resistant sleeve.
7. according to any described device of claim 4-6, it is characterized in that described wear-resistant sleeve is the wear-resistant plastic cover.
8. device according to claim 2 is characterized in that, the described line apparatus that adds comprises a support column and a lead rotating disk, the rotatable end that is arranged on described support column of this lead rotating disk, and the described support column other end is fixed on the described stranding machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101033004A CN101728031B (en) | 2010-02-01 | 2010-02-01 | Multilayer and multi-strand wire twisting method and device implementing same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101033004A CN101728031B (en) | 2010-02-01 | 2010-02-01 | Multilayer and multi-strand wire twisting method and device implementing same |
Publications (2)
| Publication Number | Publication Date |
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| CN101728031A CN101728031A (en) | 2010-06-09 |
| CN101728031B true CN101728031B (en) | 2011-11-09 |
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| CN2010101033004A Expired - Fee Related CN101728031B (en) | 2010-02-01 | 2010-02-01 | Multilayer and multi-strand wire twisting method and device implementing same |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104851526B (en) * | 2015-04-20 | 2017-03-08 | 四川星达铜业有限公司 | A kind of high-speed cable stranding-up machine wire passing device |
| CN105478635B (en) * | 2015-12-15 | 2017-11-28 | 苏州创丰精密五金有限公司 | The steel wire forming method of hierarchy |
| CN109273149A (en) * | 2018-10-12 | 2019-01-25 | 张科 | A kind of silicon rubber insulation rubber sheath shielded cable and its stranded wire apparatus |
| CN109594376A (en) * | 2019-01-23 | 2019-04-09 | 上海奋为船舶技术有限公司 | Marine worker hawser stranding lead wire tray group |
| CN110783041A (en) * | 2019-11-04 | 2020-02-11 | 徐州立方机电设备制造有限公司 | Stranded conductor processing on-line measuring device |
| CN110993201B (en) * | 2019-12-20 | 2021-07-16 | 常州八益电缆股份有限公司 | Production process of communication cable for nuclear power station |
| CN114843040B (en) * | 2022-05-21 | 2022-11-29 | 嘉兴新缆电缆股份有限公司 | Stranding device and method for weather-proof and bending-resistant cable |
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| US4266399A (en) * | 1979-08-02 | 1981-05-12 | Western Electric Company, Inc. | Methods of and apparatus for making cable |
| DE3403864A1 (en) * | 1984-02-02 | 1985-08-08 | Siemens AG, 1000 Berlin und 8000 München | Layer-stranding apparatus |
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