CN101725332A - Swinging bell automatic leveling energy-saving type oil pumping machine - Google Patents
Swinging bell automatic leveling energy-saving type oil pumping machine Download PDFInfo
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- CN101725332A CN101725332A CN200810174379A CN200810174379A CN101725332A CN 101725332 A CN101725332 A CN 101725332A CN 200810174379 A CN200810174379 A CN 200810174379A CN 200810174379 A CN200810174379 A CN 200810174379A CN 101725332 A CN101725332 A CN 101725332A
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- walking beam
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- pumping machine
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Abstract
The invention relates to a swinging bell automatic leveling energy-saving type oil pumping machine which comprises a base (3), a bracket (4), a bracket shaft (5), a walking beam (6), a mule head (7), a brake device (15), a dragging motor (17), a belt wheel (19), a reduction box (9), an output shaft (11), a crank (10) and a connecting rod (13), wherein the brake device (15) is installed at the rear part of a seat of an oil pumping machine; and the upper end of the connecting rod is connected with a walking beam tail shaft (14). The swinging bell automatic leveling energy-saving type oil pumping machine is characterized in that a swinging bell (23) which can be swung is suspended on the tail part of the walking beam (6); a screw rod lifter (32) is also installed on the walking beam and driven by a control motor (31) to push an auxiliary balancing weight (29) to move back and forth; a current sensor (35), a position sensor (37) and an SCM (34) are respectively installed on an input lead of the dragging motor (17), the reduction box (9) and a power distribution box (16). The invention can reduce the fluctuation of balancing moment, has good balancing effect and obvious energy saving, can realize automatic leveling and is suitable for the reformation of an old-fashioned oil pumping machine and a newly manufactured oil pumping machine.
Description
(1) technical field:
What the present invention relates to is oil pumper in a kind of oil field machinery oil field, more precisely is a kind of swinging bell automatic leveling energy-saving type oil pumping machine.
(2) background technology:
In the prior art, oil pumper has had a variety of, the widely used beam pumping unit that mainly contains on the oil field, two horse head oil pumpers, dwarf forms oil pumper and linear reciprocation oil pumper etc., beam pumping unit wherein, two horse head oil pumpers and dwarf forms oil pumper all are to rely on the crank have balance weight to rotatablely move to drive walking beam and horse head to do to pump, when oil pumper is up, the gravity of crankshaft balance weight can play the effect that the pulling polished rod eye rises, when oil pumper is descending, the gravity of crankshaft balance weight can play the effect that stops polished rod eye to fall, like this, crankshaft balance weight just can play balanced loaded effect, facts have proved this oil pumper because simple in structure, reliable, therefore on the oil field, obtained using widely, its major defect is, counterbalance effect is not ideal enough, because, trimming moment can change a lot when crankshaft balance weight rotates to different positions, and torque curve generally is two steamed bun ripples that differ in size; The operating principle of linear reciprocation oil pumper is similar to the operating principle of elevator, it is that a fixed pulley is installed on pylon top, and two ends are hanging polished rod eye and balance weight respectively, and the quality of balance weight and load that polished rod eye is hung are basic identical, no matter oil pumper is up or descending, the load of motor is basic identical, so this balance of well pumping unit effect is best, power savings is remarkable, its major defect is that cost is higher, can increase some difficulty in management and the control; Also having a kind of is the down eccentric barbell oil pumper, this oil pumper is that the afterbody at walking beam has installed a fixedly connected down eccentric barbell additional, data shows that it has the effect that reduces the net torque peak value, certain energy-saving effect is arranged, its major defect is, barbell can produce bigger lateral inertia forces and out-of-balance force in the walking beam swing process, counterbalance effect and balanced capacity are all more limited, especially in actual use generally can't the original crankshaft balance weight of cancel all, make its balanced action more limited.
(3) summary of the invention:
True shortcoming and defect to existing in the prior art, the invention provides a kind of swinging bell automatic leveling energy-saving type oil pumping machine, this oil pumper can the compatible conventional oil pumper structural advantages and the balance advantage of linear reciprocation oil pumper, reach the structure and the method for operation that neither change conventional pumping unit, can realize the straight line autobalance that is similar to again, make the fluctuation of load become very little, reduce the power of dragging motor significantly, improve power factor, rely on the pendulum bell to realize balance thereby reach, rely on the walking beam auxiliary balance to realize self-leveling purpose.
The technical solution adopted in the present invention is:
This swinging bell automatic leveling energy-saving type oil pumping machine, it comprises base (3), support (4), support shaft (5), walking beam (6), horse head (7), be installed in the brake gear (15) at oil pumper support rear portion, dragging motor (17), belt pulley (19), reduction box (9), output shaft (11), crank (10) and connecting rod (13), the upper end of connecting rod is connected with walking beam tailing axle (14), it is characterized in that, the pendulum bell (23) that can swing at one of the rear suspension of walking beam (6), a screw-threaded shaft elevator (32) also is housed on walking beam, its promotes down auxiliary balance heavy (29) in the drive of control motor (31) and moves forward and backward, and on the input lead of dragging motor (17) and on the reduction box (9) and on the switchbox (16) current sensor (35) is being housed respectively, position sensor (37) and single-chip microcomputer (34).
The present invention's advantage compared with prior art is:
1, can reduce unbalanced moment significantly.
2, can realize adjusting automatically balance.
3, power savings is remarkable.
(4) description of drawings:
Fig. 1 is a front view of the present invention.
The schematic diagram of pendulum bell position when Fig. 2 is a top dead-centre of the present invention.
The schematic diagram of pendulum bell position when Fig. 3 is a bottom dead centre of the present invention.
Fig. 4 is the schematic diagram that original fixed down eccentric barbell movement position changes.
Fig. 5 is the schematic diagram that the present invention puts the fluid motion change in location.
Fig. 6 is the structure chart of pendulum bell part.
Fig. 7 is automatic leveling operating principle key diagram.
(5) specific embodiment:
Consult Fig. 1, be embedded with concrete pedestal (2) on the earth (1), on it oil pumper support (3), support (4) is housed above the support, support shaft (5) is equipped with at the top of support, and walking beam (6) and horse head (7) can be around the swings of this support shaft, is polished rod eye (8) below the horse head, this polished rod eye is hanging load, only moves up and down not participate in swing.Switchbox (16), brake gear (15), dragging motor (17) are equipped with in the rear portion of oil pumper, belt (18) couples together motor and belt pulley (19), reduction box (9) also is equipped with at the support rear portion, reduction gearbox output shaft (11) is housed on it, crank (10) is housed on the output shaft, the other end of crank is connected with connecting rod (13) by a crank-pin (12), and the other end of connecting rod is connected with the tailing axle (14) of walking beam rear lower.The afterbody of walking beam is equipped with lengthening beam (20), and suspended axle (21) is housed on it, and it is hanging pendulum bell (23) by balance arm (22), and the pendulum bell is made up of the several oscillating disc, is fixed together by pendulum bell axle (24) and fixed screw (25) series connection.Stressed backplate (28) is housed in the inboard of balance arm, and its push pedal (27) below lengthening beam is corresponding, and the damping rubber cushion is equipped with in the push pedal outside, and push pedal can move forward and backward under the promotion of leading screw (26).Screw-threaded shaft elevator (32) is fixed on the walking beam (6) by screw-threaded shaft elevator fixture (33), and can be according to the balance needs, fixing position is moved in front and back, the end of leading screw (30) is connected with walking beam auxiliary balance heavy (29), can move forward and backward under the drive of control motor (31), the walking beam auxiliary balance is heavy also can be according to balance needs increase and decrease quality.
Current sensor (35) is installed on the dragging motor lead, and pass through holding wire (36) and give single-chip microcomputer (34), position sensor (37) symmetry is installed in a certain position on the reduction box (9), and pass to single-chip microcomputer (34) by holding wire (38), the control signal that single-chip microcomputer sends is connected with control motor (31) on the walking beam by control motor lead (39).
Horse head moves downward this process of walking beam horizontal level from top dead-centre, and pendulum bell (23) is sagging always, and it has done a rotation with respect to suspended axle (21), has done an approximate rectilinear motion upwards with respect to ground.Horse head moves to this process of bottom dead centre from horizontal level, the pendulum bell begins to do circular motion around support shaft (5) together with walking beam under the promotion of push pedal (27), because this circular arc has been crossed over horizontal diameter just, therefore also done an approximate rectilinear motion upwards.Like this, the whole motion process of horse head from the top dead-centre to the bottom dead centre, the pendulum bell has been done two approximate rectilinear motions up and down continuously, and changes very little with respect to the trimming moment of support shaft.As required, adjust the front and back position of leading screw (26), can change the position of the initial rotation point of pendulum bell, and then can roughly change upward bottom dead centre equilibrant force magnitude proportion, adapting to the needs of the inertia force that high frequency motion produced, initial rotation point in advance, it is big that the equilibrant force of lower dead point position becomes.
When reasons such as oil well liquid level fluctuation cause the horse head load to change, will cause the oil pumper off-center operation, the peak point current ratio of motor and up and down the time scale of stroke generally all can change, adjust the front and back position of the auxiliary balance heavy (29) on the walking beam in good time, just can readjust balance, to adapt to this variation needs.On the one hand, current sensor (35) can be passed to single-chip microcomputer to unbalanced load current signal, single-chip microcomputer can send instruction by controlling motor lead (39) and allow control motor (31) on the screw-threaded shaft elevator just change or reversing, promoting the walking beam auxiliary balance heavily moves forward and backward, when the ascending current peak value greater than the centrifugal current peak value and when reaching certain proportion, explanation is a underbalance, auxiliary balance heavily is moved to the left, increase equilibrant force, otherwise, when the ascending current peak value less than the centrifugal current peak value and when reaching certain proportion, explanation is overbalance, the walking beam auxiliary balance heavily moves right, and reduces equilibrant force.On the other hand, two position sensors (37) that symmetry is installed can be passed to single-chip microcomputer to the unbalanced time scale signal of stroke up and down, single-chip microcomputer can send instruction by controlling motor lead (39) and allow control motor (31) on the screw-threaded shaft elevator just change or reversing, promoting the walking beam auxiliary balance heavily moves forward and backward, when last line time greater than downgoing time and when reaching certain proportion, explanation is a underbalance, the walking beam auxiliary balance heavily is moved to the left, increase equilibrant force, otherwise, when last line time less than downgoing time and when reaching certain proportion, explanation is overbalance, the walking beam auxiliary balance heavily moves right, and reduces equilibrant force.
Consult Fig. 2, from this figure as can be seen horse head at the location status of top dead-centre time pendulum bell.
Consult Fig. 3, from this figure as can be seen horse head at the location status of bottom dead centre time pendulum bell.
Consult Fig. 4, X, Y, Z are 3 running orbit points of original fixed down eccentric barbell, are one section circular arcs around support shaft (5) operation, are 40.36% with respect to the maximum moment difference of support shaft, and the moment variations of motion process is very big.
Consult Fig. 5, A, B, C are 3 running orbit points that the present invention puts bell, be two sections circular arcs that link together, from upper be to be the circular arc of radius to support shaft (5) to meta (AB section) with pendulum bell barycenter, be to be the circular arc of radius to support shaft (5) from meta to the next (BC section) with suspended axle (21), the maximum moment difference is 2.79%, and the moment variations of motion process is very little.
Consult Fig. 6, pendulum bell (23) is made up of the several oscillating disc, is fixed together by pendulum bell axle (24) and fixed screw (25) series connection, and is connected with balance arm (22), according to the balance needs, can increase and decrease the size that the pendulum disc is adjusted equilibrant force.
Consult Fig. 7, this figure is to be the control core circuit diagram with single-chip microcomputer (34), 2 pin of single-chip microcomputer and 5 pin timing acquiring are from the signal of Boolean value output sensor (37), simultaneously, single-chip microcomputer 1 pin begins to gather the load current signal from current sensor (35), the maximum value Im and the minimum value In of two crests of continuous 10 taking-ups of CPU compare, get its average, if surpass positive 5%, explanation is a underbalance, 3 human hair combing wastes go out low level signal, relay J 1, the J1-1 closure, control motor (31) is in running order, and CPU goes out 15 seconds low level signal from 4 human hair combing wastes simultaneously, relay J 2, the J2-1 closure, leading screw (30) is moved to the left 15 seconds, and trimming moment is suitably strengthened, if ratio surpasses negative 5%, explanation is overbalance, and 3 pin also send low level signal, and CPU goes out 15 seconds high level signal from 4 human hair combing wastes, relay J 2 dead electricity, constant open contact J2-2 closure, leading screw (30) moved right 15 seconds, and trimming moment is suitably reduced, if be no more than 5%, 3 human hair combing wastes of CPU go out high level signal relay J 1 dead electricity, and J1-1 discharges, and leading screw (30) will keep original invariant position.Also be provided with travel switch (40) and (41) at the two ends of leading screw (30), when the end of leading screw (30) moves to two end points, travel switch will be disconnected, and the control motor will stop operating.According to actual needs, CPU also can control moving forward and backward of leading screw according to the ratio of time phase difference by journey time about the Boolean value output sensor collection, and then realizes the automatic adjusting of balance.K1 and K2 are two hand switches among the figure, utilize these two switches manually to control the mobile of leading screw.
Claims (5)
1. swinging bell automatic leveling energy-saving type oil pumping machine, it comprises base (3), support (4), support shaft (5), walking beam (6), horse head (7), be installed in the brake gear (15) at oil pumper support rear portion, dragging motor (17), belt pulley (19), reduction box (9), output shaft (11), crank (10) and connecting rod (13), the upper end of connecting rod is connected with walking beam tailing axle (14), it is characterized in that, the pendulum bell (23) that can swing at one of the rear suspension of walking beam (6), a screw-threaded shaft elevator (32) also is housed on walking beam, its promotes down auxiliary balance heavy (29) in the drive of control motor (31) and moves forward and backward, and on the input lead of dragging motor (17) and on the reduction box (9) and on the switchbox (16) current sensor (35) is being housed respectively, position sensor (37) and single-chip microcomputer (34).
2. swinging bell automatic leveling energy-saving type oil pumping machine as claimed in claim 1, it is characterized in that, pendulum bell (23) is connected with walking beam suspended axle (21) by balance arm (22), the stressed backplate (28) of balance arm inboard is corresponding with the push pedal (27) of walking beam tail bottom, and push pedal can move forward and backward under the drive of leading screw (26).
3. swinging bell automatic leveling energy-saving type oil pumping machine as claimed in claim 1 is characterized in that, pendulum bell (23) is made up of the several oscillating disc, is fixed together by pendulum bell axle (24) and fixed screw (25) series connection.
4. swinging bell automatic leveling energy-saving type oil pumping machine as claimed in claim 1, it is characterized in that current sensor (35), position sensor (37) and control motor (31) are respectively by current sensor signal line (36) and position sensor signal line (38) and control motor lead (39) and be connected with single-chip microcomputer (34) on being installed in switchbox (16).
5. swinging bell automatic leveling energy-saving type oil pumping machine as claimed in claim 1 is characterized in that, screw-threaded shaft elevator (32) is fixed on the walking beam (6) by screw-threaded shaft elevator fixture (33), and can be according to the balance needs, and fixing position is moved in front and back.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810174379A CN101725332A (en) | 2008-10-31 | 2008-10-31 | Swinging bell automatic leveling energy-saving type oil pumping machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810174379A CN101725332A (en) | 2008-10-31 | 2008-10-31 | Swinging bell automatic leveling energy-saving type oil pumping machine |
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| CN101725332A true CN101725332A (en) | 2010-06-09 |
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| CN200810174379A Pending CN101725332A (en) | 2008-10-31 | 2008-10-31 | Swinging bell automatic leveling energy-saving type oil pumping machine |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102102501A (en) * | 2010-11-24 | 2011-06-22 | 成道亮 | Method for solving problem of incapable long-term balance of current of beam-pumping unit in running process |
| CN102338831A (en) * | 2010-07-15 | 2012-02-01 | 蔡军 | Electric instrument of petroleum pumping unit |
| CN102678089A (en) * | 2011-03-08 | 2012-09-19 | 樊红海 | Mobile counterweight type pumping unit |
| CN103244078A (en) * | 2013-04-28 | 2013-08-14 | 哈尔滨索菲电气技术有限公司 | Numerical-control system device of beam-pumping unit |
| CN104265802A (en) * | 2014-08-06 | 2015-01-07 | 周彦 | Remote wireless automatic brake device of petroleum pumping unit |
| CN105090346A (en) * | 2015-08-21 | 2015-11-25 | 长江大学 | Adapter connector of walking beam auxiliary balancing device of pumping unit |
| WO2016107593A1 (en) * | 2014-12-31 | 2016-07-07 | 新疆维吾尔自治区第三机床厂 | Digitized automatically controlled oil-pumping method and balance-shifting digitized pumpjack |
| CN106368936A (en) * | 2016-10-12 | 2017-02-01 | 中国石油天然气股份有限公司 | Control method for assistant counterweight of walking beam of pumping unit |
| CN110529078A (en) * | 2018-05-25 | 2019-12-03 | 中国石油化工股份有限公司 | Pumping unit |
| CN111472728A (en) * | 2020-05-13 | 2020-07-31 | 宋灵君 | Stroke frequency reduction adjusting method for oil pumping unit |
| CN113251099A (en) * | 2021-06-24 | 2021-08-13 | 胜利油田北方实业集团有限责任公司 | Automatic balance adjusting device of beam-pumping unit |
| CN113464097A (en) * | 2021-09-03 | 2021-10-01 | 中国石油大学(华东) | Oil pumping unit convenient for balance adjustment |
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2008
- 2008-10-31 CN CN200810174379A patent/CN101725332A/en active Pending
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102338831A (en) * | 2010-07-15 | 2012-02-01 | 蔡军 | Electric instrument of petroleum pumping unit |
| CN102102501A (en) * | 2010-11-24 | 2011-06-22 | 成道亮 | Method for solving problem of incapable long-term balance of current of beam-pumping unit in running process |
| CN102678089A (en) * | 2011-03-08 | 2012-09-19 | 樊红海 | Mobile counterweight type pumping unit |
| CN103244078A (en) * | 2013-04-28 | 2013-08-14 | 哈尔滨索菲电气技术有限公司 | Numerical-control system device of beam-pumping unit |
| CN104265802A (en) * | 2014-08-06 | 2015-01-07 | 周彦 | Remote wireless automatic brake device of petroleum pumping unit |
| WO2016107593A1 (en) * | 2014-12-31 | 2016-07-07 | 新疆维吾尔自治区第三机床厂 | Digitized automatically controlled oil-pumping method and balance-shifting digitized pumpjack |
| US10527034B2 (en) | 2014-12-31 | 2020-01-07 | Xinjiang Uygur Autonomous Region No 3 Machine Tool Works | Digitized automatic control method for oil-pumping and digitized balance-shifting pumpjack |
| CN105090346A (en) * | 2015-08-21 | 2015-11-25 | 长江大学 | Adapter connector of walking beam auxiliary balancing device of pumping unit |
| CN106368936A (en) * | 2016-10-12 | 2017-02-01 | 中国石油天然气股份有限公司 | Control method for assistant counterweight of walking beam of pumping unit |
| CN106368936B (en) * | 2016-10-12 | 2017-10-17 | 中国石油天然气股份有限公司 | The control method of walking beam on pumping units auxiliary balance weight |
| CN110529078A (en) * | 2018-05-25 | 2019-12-03 | 中国石油化工股份有限公司 | Pumping unit |
| CN110529078B (en) * | 2018-05-25 | 2022-04-15 | 中国石油化工股份有限公司 | Oil pumping unit |
| CN111472728A (en) * | 2020-05-13 | 2020-07-31 | 宋灵君 | Stroke frequency reduction adjusting method for oil pumping unit |
| CN113251099A (en) * | 2021-06-24 | 2021-08-13 | 胜利油田北方实业集团有限责任公司 | Automatic balance adjusting device of beam-pumping unit |
| CN113464097A (en) * | 2021-09-03 | 2021-10-01 | 中国石油大学(华东) | Oil pumping unit convenient for balance adjustment |
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Open date: 20100609 |