CN101722214B - Roller adjusting mechanism of plate belt surface incurvation forming device and adjusting method thereof - Google Patents

Roller adjusting mechanism of plate belt surface incurvation forming device and adjusting method thereof Download PDF

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Publication number
CN101722214B
CN101722214B CN2008102319001A CN200810231900A CN101722214B CN 101722214 B CN101722214 B CN 101722214B CN 2008102319001 A CN2008102319001 A CN 2008102319001A CN 200810231900 A CN200810231900 A CN 200810231900A CN 101722214 B CN101722214 B CN 101722214B
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block
adjuster
tapered roller
limit block
sleeve
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CN101722214A (en
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杨合
孙志超
李智军
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Northwestern Polytechnical University
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Northwestern Polytechnical University
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Abstract

The invention relates to a roller adjusting mechanism of a plate belt surface incurvation forming device and an adjusting method thereof. The roller adjusting mechanism comprises two sets of slide block couplings (2), a wedge angle adjuster (7), a cone roller slide fixed mechanism (8) and a set of clearance adjuster (9), wherein the slide block couplings, the wedge angle adjuster and the cone roller slide fixed mechanism are respectively arranged at both sides of a center line of a machine seat (5) and sequentially installed between a speed reducer and the suspending ends of cone roller shafts. By adjusting a clearance adjusting bolt, the clearance adjuster (9) is not in contact with the two cone roller shafts (4); the extension of the two cone roller shafts (4) is adjusted by slide block coupling joints in the slide block couplings (2); an adjusting bolt (17) in the wedge angle adjuster (7) is adjusted to realize the adjustment of an included angle formed by the two cone roller shafts (4); and by the clearance adjusting bolt (24), the clearance adjuster (9) is in contact with the two cone roller shafts, and the width of a wedge-shaped roller gap formed by the two cone roller shafts is changed. The invention can realize the reasonable adjustment of a roller and is convenient to smoothly carry out the plate belt surface incurvation forming process.

Description

The roll-adjusting gears and the method for adjustment thereof of strip in-plane bending building mortion
One, technical field
The present invention relates to the cold working field, specifically is a kind of roll-adjusting gears and method of adjustment thereof of strip in-plane bending building mortion.
Two, technical background
The in-plane bending annular element has high-quality, low energy consumption, forming limit height and mechanical property advantages of higher, has a wide range of applications at producer masks such as the light-duty flange gasket of minor diameter thin wall, ring-like, shape bending spare and helical blades.Northwestern Polytechnical University proposed a kind of in-plane bending annular element that is shaped device (aquatic foods fly army, and poplar is closed, Xiao Hongsheng. the experimental study that the metal plate and belt in-plane bending is shaped under the inhomogeneous compression. Chinese mechanical engineering, 9 (6) (1998) 56-58, V).This device essence is to adopt the cone-shaped roll of a pair of symmetric arrangement to realize that the in-plane bending of strip is shaped.Because the bending radius of annular element receives factor affecting such as roll angle, roll seam, the roll-adjusting gears that therefore design a building mortion are the important steps that guarantee in-plane bending ring forming quality and forming accuracy.
Harbin Institute of Technology has proposed a kind of roll-adjusting gears in the asynchronous roll off device of helical blade awl roller; These roll-adjusting gears comprise packaged type bearing holder (housing, cover) and turnable bearing block; Effect is to guarantee that the awl roller can move and the rotation (Luo Shoujing around the adjustment center along the roll axis direction; Huo Wencan. awl roller roll off is theoretical. China Machine Press, 2000).Obviously, only rely on packaged type bearing holder (housing, cover) and turnable bearing block can not realize fully boring roller along axis direction move and around the rotation at adjustment center.
Three, summary of the invention
For realizing in the strip in-plane bending building mortion adjusting of angle and gap between the cone-shaped roll, guarantee that the in-plane bending shaping carries out smoothly, the present invention proposes a kind of roll-adjusting gears and method of adjustment thereof of strip in-plane bending building mortion.
The present invention includes oldham coupling, angle of wedge adjuster, awl roller slip fixed mechanism and clearance adjuster.Wherein oldham coupling, angle of wedge adjuster, awl roller slip fixed mechanism are two covers, divide to be listed in support center line both sides.Be convenient and describe that the present invention is an example with a cover wherein.
Oldham coupling is a symmetrical structure, is made up of two shaft coupling sleeves, four liners, two straight pins, two guidees and slide block shaft coupling.
The shaft coupling sleeve is a tubular, and the normal direction of an end barrel upper edge axis has the perforation curved surface of a symmetry, connect on curved surface inwall at this, symmetry have a groove that cooperates with the liner boss.The length of liner is with the diameter of shaft coupling sleeve, and width is with the degree of depth of slide block shaft coupling installing port, and a side is the plane, and opposite side is an arc surface, and there is boss at the middle part, and the installing hole of straight pin is arranged on the boss.The slide block shaft coupling is a symmetrical structure, and two ends are flat key, and there is the opening that cooperates with guide at the center of key.Guide is sleeved on the straight pin; The plane of two liners is relative, and the two ends of straight pin penetrate respectively in the installing hole at two liner middle parts, cooperate with the liner datum hole; The cambered surface of two liners cooperates with the inwall of shaft coupling sleeve, and the boss at liner middle part is embedded in the groove on the shaft coupling sleeve tube inwall, and the liner boss can rotate in shaft coupling sleeve groove; Parallel contact between the flat key at slide block shaft coupling two ends and the plane of two liners.
An end cooperated with the interference fit form with decelerator when oldham coupling was installed, and the other end adopts interference fit with the awl roll shaft.Be lubricated with lubricating fluid between the oldham coupling parts.The slide block shaft coupling can be flexible along shaft coupling sleeve axis direction, can do the rotation of certain angle simultaneously along the normal line of butt end direction.The awl roll shaft is that a side is conical cylindrical roll, and cylindrical roll one side links to each other with a side of oldham coupling, and conical roll surface one side suspends.Two awl roll shafts are symmetrically arranged along the support center line, and awl roll shaft and support center line angle are 30 °.
Angle of wedge adjuster comprises fixed bin, regulates bolt, axle sleeve pad and bearing shell.Fixed bin is square box body, and the sealing of an end opening of this fixed bin, an end, two side correspondence are distributed with through hole, and top board and base plate respectively have four blind holes.The size of axle sleeve pad is with the size of fixed bin inner chamber, and there is through hole at the center, and the diameter of this through hole is with the external diameter of bearing shell.During installation, axle sleeve pad, bearing shell and awl roll shaft are packed in the box body of fixed bin successively, and equal interference fit between bearing shell and awl roll shaft, the axle sleeve pad, the axle sleeve pad places in the fixed bin.Cushion block is equipped with in the top and the bottom of fixed bin, and through this cushion block fixed bin is fixedly connected with bottom plate with upper mounted plate.Respectively install four on the two side wall panels of fixed bin and regulate bolt, and bolt is contacted with the axle sleeve pad outside.The operation principle of angle of wedge adjuster is to change the position of axle sleeve pad through the bolt of regulating on the fixed bin, thereby realizes the deflection of awl roll shaft.
Awl roller slip fixed mechanism is made up of two cushion blocks, two locating pieces, two limited blocks and axle sleeve.Axle sleeve is the cylindrical member that an end end face has the boss that cooperates with clearance adjuster; The endoporus aperture of this boss is identical with the endoporus aperture of axle sleeve; Profile by with axle sleeve be the convex edge of hypotenuse with the footpath, with the arc transition of curvature for external diameter, side greater than axle sleeve; And the convex edge gradient with the awl roller angle identical, be used for cooperating with clearance adjuster; One groove is arranged on the sleeve outer surface circumference, be used to realize boring the axial stretching of roll shaft.A surface of upper limit position block has cylindrical boss, another surface semicircle for connecting, and the axis of this semicircle is vertical each other with the axis of cylindrical boss; The centre bit of upper limit position block inner chamber is equipped with the cylinder of a protrusion, and this cylindrical diameter equals the width of sleeve outer surface circumference upper groove.Lower position block is identical with upper limit position block appearance and size, but the lower position block inner chamber does not have the cylinder of protrusion; When two semi circular surfaces of upper limit position block and lower position block lump together, just formed the endoporus that cooperates with axle sleeve.Locating piece outer just as limited block, its center have the through hole of internal diameter with limited block surface boss external diameter, and periphery has installing hole.
During installation, will bore roller and go into axle sleeve, and matched in clearance between the two; Upper limit position block is enclosed within on the axle sleeve, and makes the cylinder of upper limit position block inner chamber protrusion and the groove matched in clearance of axle sleeve, be used to limit the rotation of axle sleeve; Lower position block is enclosed within on the axle sleeve; Locating piece cooperates with upper and lower spacing respectively, and the through hole at locating piece center is enclosed within respectively on the upper and lower spacing boss; Cushion block is cooperated with upper and lower spacing, and upper limit position block, locating piece and cushion block are fixed through bolt and upper mounted plate, lower position block, locating piece and cushion block and bottom plate are fixed.
Clearance adjuster is a cover, is arranged on the support center line, between the two awl roll shafts, comprises gap adjustment bolt, square fixed block, nut and V-arrangement fixture block.There is the threaded interior hole that connects two ends at square fixed block center, is used for assemblage gap and regulates bolt; Gap adjustment bolt end has the hole that cooperates with the V-arrangement fixture block.One end of V-arrangement fixture block is a connecting rod, and the end face of the other end is " V " shape groove, and the angle of being somebody's turn to do " V " shape groove is identical with the angle of awl roll shaft.Square fixed block is arranged between the bottom plate; Screwed hole on the square fixed block cooperates with the gap adjustment bolt; The hole that the gap adjustment bolt is terminal and the cylinder axis of V-arrangement fixture block adopt matched in clearance; The V-arrangement surface of V-arrangement fixture block contacts with axle sleeve.Regulate bolt through the adjusting play and can realize the flexible of V-arrangement fixture block, thereby realize the adjusting in gap between the flexible of axle sleeve and the two awl roll shafts.
Oldham coupling, angle of wedge adjuster, awl roller slip fixed mechanism are installed in decelerator successively and bore roll shaft and suspend between the end during assembling.Oldham coupling can realize boring the axial stretching of roll shaft and the rotation at awl roller slip fixed mechanism center, edge; Angle of wedge adjuster is used to adjust the angle between the two awl roll shafts; Awl roller slip fixed mechanism is used to cooperate oldham coupling to realize axial stretching and rotation, can be used for the fixed cone roll shaft simultaneously; Clearance adjuster is used to regulate the gap of two awl roll shafts.
The present invention is a symmetrical structure, so assemble out another side by said assembly method, when promptly installing oldham coupling and the angle of wedge adjuster, the awl roller slip fixed mechanism that act on the awl roll shaft is arranged in support center line one side; The opposite side of support center line is made identical symmetric arrangement, and the awl roll shaft on both sides meshes on the support center line; Clearance adjuster is for being arranged on the support center line, between the two awl roll shafts, contacting with the axle sleeve of awl roll shaft.Can realize the adjusting in roll angle and gap through changing roll-adjusting gears.The concrete control method of device roll-adjusting gears is following.
First work step: regulate the gap adjustment bolt on the clearance adjuster, clearance adjuster and two awl roll shafts are not come in contact.
Second work step: the overhang of slide block shaft coupling in the adjusting slider shaft coupling, to regulate the overhang of two awl roll shafts.The axial stretching scope of oldham coupling is 0~40mm.
The 3rd work step: the bolt of both sides on the adjustment angle of wedge adjuster, realize the adjusting of two awl roll shaft angles.The deflection angle of single awl roll shaft is 1~2 °.To keep synchronously in the adjusting bolt process, make two awl roll shafts equate with the angle of support center line.
The 4th work step: through regulating the gap adjustment bolt on the clearance adjuster, make clearance adjuster and two awl roll shafts contact and change the width of the wedge shape roll gap of two awl roll shafts formation, the wedge shape roll gap that forms between two awl roll shafts is 0~10mm.Powered-down after shaping finishes.Again can realize the setting in different roll angles and gap behind the overhang of adjusting adjustment angle of wedge adjuster, oldham coupling and the clearance adjuster.
The present invention adopts oldham coupling to realize the axial stretching of awl roll shaft and the rotation at adjustment center, edge; Adopt angle of wedge adjuster to carry out the adjustment of roll angle simultaneously; Adopt clearance adjuster to realize the roll seam adjustment, be equipped with the stability that awl roller slip fixed mechanism guarantees roll in the adjustment process simultaneously.Adopt the mill roll mechanism method of adjustment can realize the reasonable adjusting of roll, be convenient to carrying out smoothly of strip face internal shaping process.
Four, description of drawings
Fig. 1 is the position views of roll-adjusting gears in the in-plane bending building mortion;
Fig. 2 is the front views of roll-adjusting gears in the in-plane bending building mortion;
Fig. 3 is the structural representation of oldham coupling 2;
Fig. 4 is the assembling sketch map of oldham coupling 2;
Fig. 5 is the structural representation of angle of wedge adjuster 7;
Fig. 9 is the assembling sketch map of angle of wedge adjuster 7;
Fig. 7 is the structural representation of awl roller slip fixed mechanism 8;
Fig. 8 is the assembling sketch map of awl roller slip fixed mechanism 8;
Fig. 9 is axle sleeve 22 structural representations;
Figure 10 is upper limit position block 21 structural representations;
Figure 11 is clearance adjuster 9 structural representations;
Figure 12 is clearance adjuster 9 a parts assembling sketch map;
Figure 13 is a roll-adjusting gears assembling sketch map.
Wherein:
1. decelerator 2. oldham couplings 3. upper mounted plates 4. are bored roll shafts
5. support 6. bottom plates 7. angle of wedge adjusters 8. are bored roller slip fixed mechanisms
9. clearance adjuster 10. shaft coupling sleeves 11. liners 12. straight pins
13. guide 14. slide block shaft couplings 15. cushion blocks 16. fixed bins
17. regulate bolt 18. axle sleeve pads 19. bearing shells 20. locating pieces
21. upper limit position block 22. axle sleeves 23. lower position blocks 24. gap adjustment bolts
25. square fixed block 26.V shape fixture block
Five, the specific embodiment
Present embodiment comprises oldham coupling 2, angle of wedge adjuster 7, awl roller slip fixed mechanism 8 and clearance adjuster 9.Wherein oldham coupling 2, angle of wedge adjuster 7, awl roller slip fixed mechanism 8 are two covers, divide to be listed in support 5 center line both sides.Be convenient and describe that present embodiment is an example with a cover wherein.
Oldham coupling 2 is a symmetrical structure, is made up of two shaft coupling sleeves 10, four liners 11, two straight pins 12, two guidees 13 and slide block shaft coupling 14, and is as shown in Figure 4.
Shaft coupling sleeve 10 is a tubular, and the normal direction of an end barrel upper edge axis has the perforation curved surface of a symmetry, connect on curved surface inwall at this, symmetry have a groove that cooperates with liner 11 boss.The length of liner 11 is with the diameter of shaft coupling sleeve 10, and width is with the degree of depth of slide block shaft coupling installing port, and a side is the plane, and opposite side is an arc surface, and there is boss at the middle part, and the installing hole of straight pin is arranged on the boss.Slide block shaft coupling 14 is a symmetrical structure, and two ends are flat key, and there is opening at the center of key, and the width of this opening is with the external diameter of guide 13.Guide 13 is sleeved on the straight pin 12; The plane of two liners 11 is relative, and the two ends of straight pin penetrate respectively in the installing hole at two liner 11 middle parts, cooperate with liner 11 datum holes; The cambered surface of two liners 11 cooperates with the inwall of shaft coupling sleeve 10, and the boss at liner 11 middle parts is embedded in the groove on 10 inwalls of shaft coupling sleeve, and the liner boss can rotate in shaft coupling sleeve 10 grooves; Parallel contact between the flat key at slide block shaft coupling 14 two ends and the plane of two liners 11.
Oldham coupling 2 one ends cooperate with the interference fit form with decelerator 1 during installation, and the other end adopts interference fit with awl roll shaft 4.Be lubricated with lubricating fluid between the parts in the oldham coupling 2.Slide block shaft coupling 14 can be flexible along shaft coupling sleeve 10 axis directions, also can do the rotation of certain angle along the normal line of butt end direction.Awl roll shaft 4 is that a side is conical cylindrical roll, and cylindrical roll one side links to each other with a side of oldham coupling 2, and conical roll surface one side suspends.Two awl roll shafts are symmetrically arranged along the support center line, and awl roll shaft 6 is 30 ° with support center line angle.
Angle of wedge adjuster 7 comprises fixed bin 16, regulates bolt 17, axle sleeve pad 18 and bearing shell 19.Fixed bin 16 is square box body, and the sealing of an end opening of this fixed bin 16, an end, two side correspondence are distributed with through hole, and top board and base plate respectively have four blind holes.The size of axle sleeve pad 18 is with the size of fixed bin 16 inner chambers, and there is through hole at the center, and the diameter of this through hole is with the external diameter of bearing shell 19.As shown in Figure 6, during installation, axle sleeve pad 18, bearing shell 19 and awl roll shaft 4 are packed in the box body of fixed bin 16 successively, and equal interference fit between bearing shell 19 and awl roll shaft 4, the axle sleeve pad 18, axle sleeve pad 18 places in the fixed bin 16.Cushion block 15 is equipped with in the top of fixed bin 16 and bottom, and through this cushion block 15 fixed bin 16 is fixedly connected with bottom plate 6 with upper mounted plate 3.Respectively install four on the two side wall panels of fixed bin 16 and regulate bolt 17, and adjusting bolt 17 is contacted with axle sleeve pad 18 outsides.The operation principle of angle of wedge adjuster 7 is to change the position of axle sleeve pad 18 through the adjusting bolt of regulating on the fixed bin 16 17, thereby realizes the deflection of awl roll shaft 4.
Shown in Figure 8, awl roller slip fixed mechanism 8 is by two cushion blocks 15, two locating pieces 20, limited block 21,23 and axle sleeve 22 are formed up and down.Shown in Figure 9; Axle sleeve 22 is the cylindrical member that an end end face has the boss that cooperates with clearance adjuster 9; The endoporus aperture of this boss is identical with the endoporus aperture of axle sleeve 22; Profile by with axle sleeve 22 be the convex edge of hypotenuse with the footpath, with the arc transition of curvature for external diameter, side greater than axle sleeve 22, and the gradient of convex edge identical with the angle of awl roll shaft 4, be used for and clearance adjuster 9 cooperations; On the axle sleeve 22 outer surface circumference groove is arranged, be used to realize boring the axial stretching of roll shaft 4.A surface of upper limit position block 21 has cylindrical boss, another surface semicircle for connecting, and the axis of this semicircle is vertical each other with the axis of the through hole of convex edge; Shown in Figure 10, the centre bit of upper limit position block 21 inner chambers is equipped with the cylinder of a protrusion, and this cylindrical diameter is less than the groove on the axle sleeve 22 outer surface circumference.Lower position block 23 is identical with upper limit position block 21 appearance and sizes, but lower position block 23 inner chambers do not have the cylinder of protrusion; When two semi circular surfaces of upper limit position block 21 and lower position block 23 lump together, just formed the endoporus that cooperates with axle sleeve 22.Locating piece 20 outer just as limited block 21,23, there is the through hole of internal diameter with limited block 21,23 surperficial convex edge external diameters at its center, and periphery has installing hole.
Shown in Figure 8, during installation, will bore roller 4 and penetrate axle sleeve 22, and matched in clearance between the two; Upper limit position block 21 is enclosed within on the axle sleeve 22, and makes the cylinder of upper limit position block 21 inner chambers protrusion and the groove matched in clearance of axle sleeve 22, be used to limit the rotation of axle sleeve 22; Lower position block 23 is enclosed within on the axle sleeve 21; Locating piece 20 cooperates with limited block 21,23 up and down respectively, and the through hole at locating piece 20 centers is enclosed within respectively on the boss of limited block 21,23 up and down; Cushion block 15 is cooperated with limited block 21,23 up and down, and upper limit position block 21, locating piece 20 and cushion block 15 is fixing with upper mounted plate 3 through bolt, and lower position block 23, locating piece 20 and cushion block 15 are fixed with bottom plate 6.
Shown in Figure 11, clearance adjuster 9 is a cover, is arranged on support 5 center lines, between the two awl roll shafts 4, comprises gap adjustment bolt 24, square fixed block 25, nut and V-arrangement fixture block 26.There is the threaded interior hole that connects two ends at square fixed block 25 centers, are used for install adjustment bolt 24; Gap adjustment bolt 24 ends have the hole that cooperates with V-arrangement fixture block 26.One end of V-arrangement fixture block 26 is a connecting rod, and the end face of the other end is " V " shape groove, and the angle of being somebody's turn to do " V " shape groove is identical with the angle of awl roll shaft 4.Shown in Figure 12, square fixed block 25 is arranged in bottom plate 3, between 6; Screwed hole on the square fixed block 25 cooperates with gap adjustment bolt 24; The hole of gap adjustment bolt 24 ends and the cylinder axis of V-arrangement fixture block 26 adopt matched in clearance; The V-arrangement surface of V-arrangement fixture block 26 contacts with axle sleeve 22.Regulate bolt 24 through the adjusting play and can realize the flexible of V-arrangement fixture block 26, thereby realize the adjusting in gap between the two awl roll shafts 4.
During installation, adopt interference fit between bearing shell 19 and awl roll shaft 4, axle sleeve pad 18 and the bearing shell 19; Axle sleeve pad 18 places in the fixed bin 16; Fixed bin 16 each side has 4 screwed holes, is used for install adjustment bolt 17; Regulate the outer surface that bolt 17 acts on the axle sleeve pad, bolt 17 is regulated in adjustment can make awl roll shaft 4 produce 1~2 ° deflection.Axle sleeve 22 acts on the awl roll shaft 4, and limited block 21,23 acts on the both sides up and down of axle sleeve 22 respectively up and down; The cylindrical convex body of upper limit position block 21 inner surfaces places in the groove of axle sleeve 22 outer surfaces; The hole of locating piece 20 cooperates with the convex body of limited block 21,23 up and down; The axial stretching that awl roller slip fixed mechanism 8 can make awl roll shaft 4 carry out 0~40mm is regulated.Gap adjustment bolt 24 ends of clearance adjuster 9 have a blind hole, and the cylinder axis through square fixed block 25, nut and V-arrangement fixture block 26 cooperates; The V-arrangement surface of V-arrangement fixture block 26 contacts with axle sleeve 22.Shown in Figure 13, decelerator 1, oldham coupling 2, awl roll shaft 4, angle of wedge adjuster 7 and awl roller slip fixed mechanism 8 are arranged along support 5 center line bilateral symmetry during installation; Clearance adjuster 9 is arranged on support 5 center lines, between the two awl roll shafts; Angle of wedge adjuster 7, awl roller slip fixed mechanism 8, V-arrangement fixture block 26 are respectively through being bolted on the bottom plate 3,6; Bottom plate 6 is fixing through bolt and support 5.
During Forming Workpiece, can realize the adjusting of differing formed parameter through the adjustment roll-adjusting gears.Concrete method of adjustment of the present invention is following.
One, the forming board carrying material is 3A210, and strip part original dimension is 200 * 10 * 1mm workpiece, and the practical implementation process is following.
First work step: regulate the gap adjustment bolt 24 on the clearance adjuster 9, clearance adjuster 9 and two awl roll shafts 4 are not had an effect;
Second work step: the overhang of slide block shaft coupling 14 in the adjusting slider shaft coupling 2 contacts the axle sleeve 22 on the two awl roll shafts 4;
The 3rd work step; The synchronous bolt on two angle of wedge adjusters 7 of adjustment makes that two awl roll shafts 4 are 1.6 ° along support center line symmetry and angle that two awl roll shafts 4 are set;
The 4th work step: regulate the gap adjustment bolt 24 on the clearance adjuster 9, making clearance adjuster 9 contact and make wedge shape roller gap value with two awl roll shafts 4 is 0.
Powered-down after shaping finishes.The bending radius that measures ring is 42.7mm.
Two, the forming board carrying material is 3A210, and strip part original dimension is 200 * 30 * 2mm workpiece, and the practical implementation process is following.
First work step: regulate the gap adjustment bolt 24 on the clearance adjuster 9, clearance adjuster 9 and two awl roll shafts 4 are not had an effect;
Second work step: the overhang of slide block shaft coupling 14 in the adjusting slider shaft coupling 2 contacts the axle sleeve 22 on the two awl roll shafts 4;
The 3rd work step; The synchronous bolt on two angle of wedge adjusters 7 of adjustment makes that two awl roll shafts 4 are 2 ° along support center line symmetry and angle that two awl roll shafts 4 are set;
The 4th work step: regulate the gap adjustment bolt 24 on the clearance adjuster 9, making clearance adjuster 9 contact and make wedge shape roller gap value with two awl roll shafts 4 is 0.5mm.
Powered-down after shaping finishes.The bending radius that measures ring is 45.4mm.

Claims (6)

1.一种板带面内弯曲成形装置的轧辊调整机构,其特征在于,包括两套滑块联轴器(2)、两套楔角调节器(7)、两套锥辊滑动固定机构(8)和一套间隙调节器(9),其中: 1. a roll adjustment mechanism of a plate-strip in-plane bending forming device, characterized in that it comprises two sets of slide block couplings (2), two sets of wedge angle regulators (7), two sets of tapered roller sliding fixing mechanisms ( 8) and a set of clearance adjusters (9), wherein: a.滑块联轴器(2)、楔角调节器(7)和锥辊滑动固定机构(8)分列在机座(5)中心线两侧,并依次安装在减速器和锥辊轴悬置端之间; a. The slider coupling (2), the wedge angle adjuster (7) and the tapered roller sliding fixing mechanism (8) are arranged on both sides of the center line of the machine base (5), and are installed on the reducer and the tapered roller shaft in sequence between suspension ends; b.滑块联轴器(2)的两端分别与减速器(1)和锥辊轴(4)过盈配合;楔角调节器(7)和锥辊滑动固定机构(8)安装在锥辊轴上;锥辊轴(4)与机座(5)中心线夹角为30°; b. Both ends of the slider coupling (2) are interference fit with the reducer (1) and the tapered roller shaft (4) respectively; the wedge angle adjuster (7) and the tapered roller sliding fixing mechanism (8) are installed on the cone On the roller shaft; the angle between the tapered roller shaft (4) and the center line of the machine base (5) is 30°; c.间隙调节器(9)位于机座(5)中心线上、两锥辊轴(4)之间,其卡块(26)的V形锥面与啮合在一起的两个轴套(22)配合; c. The gap adjuster (9) is located on the center line of the machine base (5) and between the two tapered roller shafts (4). )Cooperate; d.楔角调节器(7)包括固定盒(16)、调节螺栓(17)、轴套衬块(18)和轴瓦(19);轴套衬块(18)装在固定盒(16)内,轴瓦(19)套装在轴套衬块(18)内;调节螺栓(17)装在固定盒(16)的侧壁上,并与轴套衬块(18)外侧相接触;轴瓦(19)与锥辊轴(4)、轴套衬块(18)之间均过盈配合; d. The wedge angle adjuster (7) includes a fixing box (16), an adjusting bolt (17), a bushing block (18) and a bearing bush (19); the bushing block (18) is installed in the fixing box (16) , the bearing bush (19) is set in the bushing block (18); the adjusting bolt (17) is installed on the side wall of the fixing box (16), and is in contact with the outer side of the bushing block (18); the bearing bush (19) It is interference fit with the tapered roller shaft (4) and the bushing block (18); e.锥辊滑动固定机构(8)包括两个垫块(15)、两个定位块(20)、上限位块(21)、下限位块(23)和轴套(22);上限位块(21)套在轴套(22)上,并使上限位块(21)内腔凸出的圆柱体与轴套(22)的凹槽间隙配合;下限位块(23)套在轴套(22)上;定位块(20)分别与上限位块(21)和下限位块(23)配合,并使定位块(20)中心的通孔分别套在限位块(21、23)的凸台上;垫块(15)与上限位块(21)和下限位块(23)配合,并将上限位块(23)、定位块(20)和垫块(17)与上固定板(3)固定;下限位块(23)、定位块(20)和垫块(15)与下固定板(6)固定; e. The tapered roller sliding fixing mechanism (8) includes two cushion blocks (15), two positioning blocks (20), upper limit block (21), lower limit block (23) and shaft sleeve (22); the upper limit block (21) is set on the axle sleeve (22), and the cylindrical body protruding from the inner cavity of the upper limit block (21) is matched with the groove of the axle sleeve (22); the lower limit block (23) is sleeved on the axle sleeve ( 22) on; the positioning block (20) cooperates with the upper limit block (21) and the lower limit block (23) respectively, and makes the through hole in the center of the positioning block (20) be sleeved on the protrusion of the limit block (21,23) respectively. On the platform; pad (15) cooperates with upper limit block (21) and lower limit block (23), and upper limit block (23), positioning block (20) and spacer (17) and upper fixed plate (3 ) is fixed; the lower limit block (23), the positioning block (20) and the spacer (15) are fixed with the lower fixed plate (6); f.间隙调节器(9)包括间隙调节螺栓(24)、方形固定块(25)、螺母和V形卡块(26);方形固定块(25)中心有贯通两端的螺纹内孔,用于安装间隙调节螺栓(24);间隙调节螺栓(24)末端有与V形卡块(26)配合的孔;V形卡块(26)的一端为连接杆,另一端的端面为“V”形槽,该“V”形槽的角度与锥辊轴(4)的角度相同,并与啮合在一起的两个轴套(22)配合。 f. Gap adjuster (9) includes gap adjustment bolt (24), square fixed block (25), nut and V-shaped block (26); square fixed block (25) has a threaded inner hole running through both ends in the center, for Install the gap adjusting bolt (24); the end of the gap adjusting bolt (24) has a hole that matches the V-shaped block (26); one end of the V-shaped block (26) is a connecting rod, and the end face of the other end is "V" Groove, the angle of this "V" shaped groove is the same as the angle of the tapered roller shaft (4), and cooperates with two axle sleeves (22) engaged together. 2.如权利要求1所述板带面内弯曲成形装置的轧辊调整机构,其特征在于,滑块联轴器(2)为对称结构,包括两个联轴套筒(10)、四个衬片(11)、两个圆柱销(12)、 两个销套(13)和滑块联轴节(14)组成;联轴套筒(10)的一端沿轴线法线方向有一贯通曲面,贯通曲面内侧有和衬片(11)凸台配合的凹槽; 2. The roll adjustment mechanism of the strip in-plane bending forming device according to claim 1, characterized in that the slider coupling (2) is a symmetrical structure, comprising two coupling sleeves (10), four bushings piece (11), two cylindrical pins (12), two pin sleeves (13) and a slider coupling (14); one end of the coupling sleeve (10) has a through curved surface along the normal direction of the axis, through which There is a groove cooperating with the boss of the lining (11) on the inner side of the curved surface; 3.如权利要求2所述板带面内弯曲成形装置的轧辊调整机构,其特征在于滑块联轴器(2)的衬片(11)一侧为平面,另一侧为圆弧面,中部有凸台,凸台上有圆柱销(12)的安装孔;滑块连轴节(14)为对称结构,两端为扁平键,键的中心有与销套(13)配合的开口;销套(13)套装在圆柱销(12)上;将两片衬片(11)的平面相对,圆柱销(12)的两端分别穿入两片衬片(11)中部的安装孔内,与衬片(11)基孔配合;两片衬片(11)的弧面与联轴套筒(10)的内壁配合,衬片(11)中部的凸台嵌入联轴套筒(10)筒内壁上的凹槽内,并使衬片凸台在联轴套筒(10)凹槽内可以旋转;滑块联轴节(14)两端的扁平键与两个衬片(11)的平面之间平行接触。 3. The roll adjustment mechanism of the strip in-plane bending forming device according to claim 2, wherein one side of the lining (11) of the slider coupling (2) is a plane, and the other side is an arc surface, There is a boss in the middle, and there is a mounting hole for the cylindrical pin (12) on the boss; the slider coupling (14) is a symmetrical structure, and the two ends are flat keys, and the center of the key has an opening that matches the pin sleeve (13); The pin sleeve (13) is set on the cylindrical pin (12); the planes of the two linings (11) face each other, and the two ends of the cylindrical pin (12) respectively penetrate into the mounting holes in the middle of the two linings (11), Cooperate with the base hole of the lining (11); the arc surface of the two linings (11) cooperates with the inner wall of the coupling sleeve (10), and the boss in the middle of the lining (11) is embedded in the shaft of the coupling sleeve (10) the groove on the inner wall, and make the boss of the lining rotatable in the groove of the coupling sleeve (10); in parallel contact. 4.如权利要求3所述板带面内弯曲成形装置的轧辊调整机构,其特征在于楔角调节器(7)的固定盒(16)一端开口、一端封闭、两侧壁对应分布有通孔,并且顶板和底板各有四个盲孔;轴套衬块(18)中心有安装轴瓦(19)的通孔。 4. The roll adjustment mechanism of the strip in-plane bending forming device according to claim 3, characterized in that the fixed box (16) of the wedge angle adjuster (7) has one end open, one end closed, and through holes are distributed on the two side walls correspondingly , and the top plate and the base plate each have four blind holes; the bushing pad (18) center has a through hole for installing the bearing bush (19). 5.如权利要求4所述板带面内弯曲成形装置的轧辊调整机构,其特征在于锥辊滑动固定机构(8)的轴套(22)一端端面有凸台;该凸台的内孔孔径与轴套(22)的内孔孔径相同,外形由与轴套(22)同径、同曲率的圆弧过渡为大于轴套(22)的外径、侧边为斜边的凸沿,并且凸沿的斜度与锥辊轴4的角度相同,用于和间隙调节器(9)配合;轴套(22)外表面圆周上有一凹槽;上限位块(21)的一个表面带有圆柱形凸台,另一表面为贯通的半圆,并且该半圆的轴线与圆柱形凸台的轴线相互垂直;上限位块(21)内腔的中心位置有一凸出的圆柱体,该圆柱体的直径等于轴套(22)外表面圆周上的凹槽;下限位块(23)与上限位块(21)外形尺寸相同,但内腔没有凸出的圆柱体;将上限位块(21)和下限位块(23)的两个半圆面合在一起形成了与轴套(22)配合的内孔;定位块(20)的外形同上限位块(21)和下限位块(23),其中心有内径同限位块表面凸台外径的通孔,周边有安装孔;垫块(15)的外形同上限位块(21)和下限位块(23),周边有安装孔。 5. The roll adjustment mechanism of the strip in-plane bending forming device as claimed in claim 4, characterized in that there is a boss at one end of the shaft sleeve (22) of the tapered roller sliding fixing mechanism (8); the inner diameter of the boss is The inner diameter of the shaft sleeve (22) is the same, and the shape transitions from a circular arc with the same diameter and curvature as the shaft sleeve (22) to a convex edge that is larger than the outer diameter of the shaft sleeve (22) and the side is a hypotenuse, and The slope of the convex edge is the same as the angle of the tapered roller shaft 4, and is used to cooperate with the gap adjuster (9); there is a groove on the circumference of the outer surface of the shaft sleeve (22); a surface of the upper limit block (21) has a cylinder shaped boss, the other surface is a penetrating semicircle, and the axis of the semicircle is perpendicular to the axis of the cylindrical boss; there is a protruding cylinder in the center of the inner cavity of the upper limit block (21), and the diameter of the cylinder is It is equal to the groove on the outer surface circumference of the axle sleeve (22); the lower limit block (23) is the same as the upper limit block (21) in external dimensions, but there is no protruding cylinder in the inner cavity; the upper limit block (21) and the lower limit block The two semicircular surfaces of the block (23) are combined to form an inner hole that cooperates with the axle sleeve (22); the profile of the positioning block (20) is the same as that of the upper block (21) and the lower block (23), and its center There is a through hole with the same inner diameter of the outer diameter of the surface of the limiting block, and there are mounting holes in the periphery; the shape of the spacer (15) is the same as the upper limiting block (21) and the lower limiting block (23), and there are mounting holes in the periphery. 6.一种如权利要求1所述板带面内弯曲成形装置轧辊调整机构的调整方法,其特征在于,调整过程为: 6. An adjustment method of the roll adjustment mechanism of the in-plane bending forming device of the strip as claimed in claim 1, wherein the adjustment process is: 第一工步:调节间隙调节器(9)上的间隙调节螺栓(24),使间隙调节器(9)与 两锥辊轴(4)分离; The first working step: adjust the gap adjusting bolt (24) on the gap adjuster (9), so that the gap adjuster (9) is separated from the two tapered roller shafts (4); 第二工步:调节滑块联轴器中滑块联轴节的伸出量,以调节两锥辊轴的伸出量; The second step: adjust the protrusion of the slider coupling in the slider coupling to adjust the protrusion of the two tapered rollers; 第三工步:调整楔角调节器(7)上的螺栓,实现两个锥辊轴(4)夹角的调节; The third working step: adjust the bolt on the wedge angle adjuster (7) to realize the adjustment of the included angle of the two tapered roller shafts (4); 第四工步:通过调节间隙调节器(9)上的螺栓,使间隙调节器(9)与两锥辊轴(4)接触并改变两锥辊轴4形成的楔形辊缝的宽度。  The fourth working step: by adjusting the bolt on the gap adjuster (9), the gap adjuster (9) is contacted with the two tapered roller shafts (4) and the width of the wedge-shaped roll gap formed by the two tapered roller shafts 4 is changed. the
CN2008102319001A 2008-10-27 2008-10-27 Roller adjusting mechanism of plate belt surface incurvation forming device and adjusting method thereof Expired - Fee Related CN101722214B (en)

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CN102551196B (en) * 2012-01-20 2014-01-08 河南中烟工业有限责任公司 A device for adjusting the blocking rail of PROTOS coiler
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