CN101717232A - High-performance lightweight composite mortar - Google Patents

High-performance lightweight composite mortar Download PDF

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Publication number
CN101717232A
CN101717232A CN200910311426A CN200910311426A CN101717232A CN 101717232 A CN101717232 A CN 101717232A CN 200910311426 A CN200910311426 A CN 200910311426A CN 200910311426 A CN200910311426 A CN 200910311426A CN 101717232 A CN101717232 A CN 101717232A
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China
Prior art keywords
parts
mortar
lightweight composite
composite mortar
performance
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Application number
CN200910311426A
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Chinese (zh)
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CN101717232B (en
Inventor
孙娥
王少春
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Shandong energy saving Polytron Technologies Inc
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Weihai Longjishi Energy-saving Technology Co Ltd
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Priority to CN2009103114268A priority Critical patent/CN101717232B/en
Publication of CN101717232A publication Critical patent/CN101717232A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Abstract

The invention relates to the field of building materials, in particular to high-performance lightweight composite mortar, which is characterized by comprising the following substances in part by weight: 250 to 350 parts of cement, 120 to 200 parts of reinforcing material, 160 to 200 parts of composite heat insulation aggregate, 0.5 to 2.0 parts of short fibers, 0.2 to 1.5 parts of water repellent, 0.5 to 2.0 parts of thickening agent, 5 to 10 parts of re-dispersible powder and 300 to 400 parts of furnace slag sand. Compared with the prior art, the high-performance lightweight composite mortar can effectively save the use of materials such as cement and the like, meanwhile has good performance of water holding, cracking resistance, water prevention, fire prevention and the like and good adhesive force and flow resistance, avoids hollowing and cracking, meets various performance requirements of a rendering layer, and has the remarkable advantages of energy conservation, environmental protection, simple construction, high strength, low cost, good product quality and the like.

Description

A kind of high-performance lightweight composite mortar
Technical field:
The present invention relates to building material field, specifically a kind of high-performance lightweight composite mortar.
Background technology:
As everyone knows, as the gas concrete of novel wall material, be used widely in the last few years.But when wideling popularize application novel wall material and External Thermal Insulation Technology for External, the quality problems of body of wall are more and more, problems such as metope cracking, hollowing, seepage have appearred in many engineering constructions, and its major cause is to use common sand-cement slurry to carry out building by laying bricks or stones and wiping one's face of gas concrete.Developed the gas concrete special use for this reason in the industry and build by laying bricks or stones and plastering mortar, the Ministry of Construction has issued JC890-2001<steam-pressing aero-concrete with masonry mortar and plastering mortar〉industry standard, to prevent to stop the generation of the problems referred to above.
Yet problem is not resolved easily, problems such as metope cracking, hollowing, seepage still happen occasionally. and one of tracing it to its cause is exactly the thermal conductivity height of most special masonry mortar, be generally 0.8-1 (industry standard for≤1.1W/M.K), and the thermal conductivity of gas concrete is corresponding smaller, with B06 level gas concrete is that its thermal conductivity of example only is 0.20 (water ratio 6%), because of the linear expansivity of temperature variation is about 8 * 10 -Amm, the linear expansivity of masonry mortar temperature variation is about 10 -A, this shows that thermal conductivity between the two is mutually far short of what is expected with linear expansivity, so variation along with envrionment temperature, masonry mortar absorb and release of heat all than fast many of gas concrete, and temperature variation is also big, thereby between two kinds of materials, produce the bigger temperature difference, because both linear expansivitys is inconsistent, make Deformation velocity that masonry mortar takes place along with temperature variation than fast many of the Deformation velocity of gas concrete, this just makes and has produced bigger temperature deformation stress between two kinds of materials, inevitably cracking phenomena can appear just, in addition in skeleton construction, owing to have metal fixing to be connected between frame column and the body of wall, reinforced mesh must be imbedded and build a mouthful mortar joint, make mortar joint generally all about 10-20mm, every like this square meter metope has the mortar joint of nearly 0.1 square meter approximately, it is long-pending to form bigger cold (heat) bridge floor, thereby aggravated cracking phenomena, especially at the concentrated air-entrained concrete building block of stress ratio, moreover, skeleton construction is filled the building block of making such as materials such as gas concrete, this is the primary structure form of China's building, but owing to comprise that the packing material thermal property of gas concrete all can not satisfy the building energy conservation requirement, most of stickup of Masonry Wall body or spraying organic insulation material of adopting is (as EPS, XPS, RPU etc.) way of porous plastics.But the problem that this way operation is many, easily produce hollowing, cracking, seep water, come off, worm ant moth loses, particularly fire resistance is poor, also make gas concrete can't be directly used in the gas concrete metope, so the consumption of gas concrete usefulness plastering mortar seldom with plastering mortar.Apply comparatively difficulty.The way of adhesive polystyrene granule heat-insulating mortar external thermal insulation system, though remedied the deficiency of B06 gas concrete thermal property, but, not only increased working procedure but also increased cost owing on the adhesive polystyrene granule heat-insulating mortar layer, also need do the cracking resistance surface layer.Domestic in recent years release adopts gas concrete to utilize the way of masonry self thermal and insulating performance.Be aerated concrete wall body B05 level aerated blocks, no longer additional lagging material, thermal insulation layer is done with low molten heavy B03, B04 level gas concrete in the beam column position.This way makes construction more simple undoubtedly, and fire resistance is preferably arranged, but because aerated blocks B03, B04, B05 production requirement height, yield poorly, the cost height, a lot of areas can not produce this product, utilize the way of the heat insulating sexual satisfaction thermal technology requirement of gas concrete self to be difficult to carry out in the area of not having low molten heavy gas concrete product for this reason.In addition, the construction of steam-pressing aero-concrete body of wall at present needs with building and wipe one's face two kinds of mortar materials by laying bricks or stones, and using for the material keeping in building site makes troubles and bother.
Summary of the invention:
The present invention at the present situation of domestic and international existing building mortar production technology, provides a kind of easy construction, intensity height, low, the well-insulated high-performance lightweight composite mortar of cost in order to overcome the deficiencies in the prior art.
The technical measures that the present invention adopts are:
A kind of high-performance lightweight composite mortar, it is characterized in that institute comprises each material and content is: cement 250-350 part, supporting material 120-200 part, compound heat-insulation aggregate 160-200 part, staple fibre 0.5-2.0 part, hydrophober 0.2-1.5 part, thickening material 0.5-2.0 part, redispersible powder 5-10 part, slag sand 300-400 part.
Each set of dispense ratio described in the present invention can be 300 parts of cement, 160 parts of supporting materials, 80 parts in compound heat-insulation aggregate, 1 part on staple fibre, 1.0 parts of hydrophober, 1.0 parts of thickening materials, 8 parts in redispersible powder, 350 parts of slag sands.
Supporting material described in the present invention is calcium sulfate, brucite, and wherein calcium sulfate is 60 parts, and 100 parts of brucites in order to the time of coagulation of adjusting mortar, and guarantee that mortar has good later strength.
Staple fibre among the present invention can adopt one or more the mixture in poly-third fiber, mineral fibre, the alkali resistant glass fibre, is used for improving effectively the cracking resistance of mortar, impervious, anti-impact mill and freeze proof ability.
The compound heat-insulation aggregate can adopt glass bead among the present invention, and glass bead belongs to inorganic lightweight aggregate, can make mortar obtain thermal property preferably, thereby becomes the plastering mortar with heat-insulating property.
Thickening material can adopt cellulose ethers organic thickening agent or propylene class organic thickening agent among the present invention, is used for carrying out water-keeping thickening in mortar, improves application property and the wet viscosity of mortar etc.
Hydrophober can adopt organosilicon among the present invention, thereby reduces water-absorbent effectively, improves the workability of mortar.
Redispersible powder among the present invention is a high molecular polymer, comprise supporting material, compound heat-insulation aggregate, staple fibre, hydrophober, thickening material, redispersible powder, proportion is respectively supporting material 120-200 part, compound heat-insulation aggregate 160-200 part, staple fibre 0.5-2.0 part, hydrophober 0.2-1.5 part, thickening material 0.5-2.0 part, redispersible powder 5-10 part, can increase the water-retentivity of mortar effectively, improve force of cohesion.
The present invention compared with prior art, in proportioning, add slag sand, can save the use of materials such as cement effectively, simultaneously can make mortar have good water conservation, anticracking, waterproof, performances such as fire prevention, mortar is abundant aquation in use, agglomerative is more closely knit, and make mortar have good cohesive force and sag resistance, stop hollowing, rimose produces, satisfy every performance requriements of float coat, make mortar have plastering mortar and the dual performance of thermal insulation mortar concurrently, have energy-conserving and environment-protective, construction is simple, the intensity height, cost is low, significant advantage such as good product quality.
Embodiment:
The technical measures that the present invention adopts are:
A kind of high-performance lightweight composite mortar, it is characterized in that institute comprises each material and content is: cement 250-350 part, supporting material 120-200 part, compound heat-insulation aggregate 160-200 part, staple fibre 0.5-2.0 part, hydrophober 0.2-1.5 part, thickening material 0.5-2.0 part, redispersible powder 5-10 part, slag sand 300-400 part.
Each set of dispense ratio described in the present invention can be 300 parts of cement, 160 parts of supporting materials, 80 parts in compound heat-insulation aggregate, 1 part on staple fibre, 1.0 parts of hydrophober, 1.0 parts of thickening materials, 8 parts in redispersible powder, 350 parts of slag sands.
Supporting material described in the present invention is calcium sulfate, brucite, and wherein calcium sulfate is 60 parts, and 100 parts of brucites in order to the time of coagulation of adjusting mortar, and guarantee that mortar has good later strength.
Staple fibre among the present invention can adopt one or more the mixture in poly-third fiber, mineral fibre, the alkali resistant glass fibre, is used for improving effectively the cracking resistance of mortar, impervious, anti-impact mill and freeze proof ability.
The compound heat-insulation aggregate can adopt glass bead among the present invention, and glass bead belongs to inorganic lightweight aggregate, can make mortar obtain thermal property preferably, thereby becomes the plastering mortar with heat-insulating property.
Thickening material can adopt cellulose ethers organic thickening agent or propylene class organic thickening agent among the present invention, is used for carrying out water-keeping thickening in mortar, improves application property and the wet viscosity of mortar etc.
Hydrophober can adopt organosilicon among the present invention, thereby reduces water-absorbent effectively, improves the workability of mortar.
Redispersible powder among the present invention is a high molecular polymer, comprise supporting material, compound heat-insulation aggregate, staple fibre, hydrophober, thickening material, redispersible powder, proportion is respectively 120-200 part, 160-200 part, 0.5-2.0 part, 0.2-1.5 part, 0.5-2.0 part, 5-10 part, can increase the water-retentivity of mortar effectively, improve force of cohesion.
The present invention compared with prior art, in proportioning, add slag sand, can save the use of materials such as cement effectively, simultaneously can make mortar have good water conservation, anticracking, waterproof, performances such as fire prevention, mortar is abundant aquation in use, agglomerative is more closely knit, and make mortar have good cohesive force and sag resistance, stop hollowing, rimose produces, satisfy every performance requriements of float coat, make mortar have plastering mortar and the dual performance of thermal insulation mortar concurrently, have energy-conserving and environment-protective, construction is simple, the intensity height, cost is low, significant advantage such as good product quality.
Show that according to using the every performance index of mortar of the present invention are as follows:
Dry density ??855kg/M3
Delamination degree ??12mm
Time of coagulation ??3h15min
Thermal conductivity ??0.16W/M.K
Ultimate compression strength ??5.9MP
Cohesive strength ??0.26MP
Frost resistance 25 times
Mass loss ??4.4%
Loss of strength ??12.3%
Shrinkage ??0.94mm/M
Every performance index detected result of the present invention and test are used and are shown
This product satisfies the every performance requriements of industry standard to special-purpose aerated concrete plastering mortar, thereby guaranteed with its excellent water retention property that the moisture content in the masonry mortar can be when the trowelling not be siphoned away by the gas concrete of vesicular structure and caused dehydration, aquation is insufficient, contraction is too fast, intensity is not high, produce problem of cracks, match with alkali resistant glass fibre open weave cloth and form the surface layer of flexible break resistant in the screed outside, organosilyl interpolation simultaneously makes mortar obtain more excellent hydrophobicity performance, thereby reduce the water-absorbent of material, for anti-cracking, infiltration have increased barrier one; The present invention collects auxiliary thermal insulation layer and protective facing and one except that having steam-pressing aero-concrete with the performance that also possesses thermal insulation mortar the performance of plastering mortar.
The present invention can collect auxiliary thermal insulation layer and protective facing and one with its good performance; construction operation is simplified; the similar way that also need do the cracking resistance surface layer on the adhesive polystyrene granule heat-insulating mortar layer no longer appears; material and labour cost have been saved; in addition high-performance lightweight composite mortar is because of adding inorganic lightweight aggregate as lagging material; thereby strengthened fire performance; also improved simultaneously the flameproof protection of the beam column position being pasted organic insulation material; compared with prior art; in proportioning, add slag sand; can save the use of materials such as cement effectively; simultaneously can make mortar have good water conservation; anticracking; waterproof; performances such as fire prevention; mortar is abundant aquation in use; agglomerative is more closely knit; and make mortar have good cohesive force and sag resistance; stop hollowing; rimose produces; satisfy every performance requriements of float coat; make mortar have plastering mortar and the dual performance of thermal insulation mortar concurrently, have energy-conserving and environment-protective; construction is simple; the intensity height; cost is low; significant advantage such as good product quality.

Claims (8)

1. high-performance lightweight composite mortar, it is characterized in that institute comprises each material and content is: cement 250-350 part, supporting material 120-200 part, compound heat-insulation aggregate 160-200 part, staple fibre 0.5-2.0 part, hydrophober 0.2-1.5 part, thickening material 0.5-2.0 part, redispersible powder 5-10 part, slag sand 300-400 part.
2. a kind of high-performance lightweight composite mortar according to claim 1 is characterized in that described each set of dispense ratio is: 300 parts of cement, 160 parts of supporting materials, 80 parts in compound heat-insulation aggregate, 1 part on staple fibre, 1.0 parts of hydrophober, 1.0 parts of thickening materials, 8 parts in redispersible powder, 350 parts of slag sands.
3. a kind of high-performance lightweight composite mortar according to claim 1 is characterized in that supporting material is calcium sulfate, brucite, and its proportioning is: 60 parts in calcium sulfate, 100 parts of brucites.
4. a kind of high-performance lightweight composite mortar according to claim 1 is characterized in that described staple fibre is poly-third fiber.
5. a kind of high-performance lightweight composite mortar according to claim 1 is characterized in that described compound heat-insulation aggregate adopts glass bead.
6. a kind of high-performance lightweight composite mortar according to claim 1 is characterized in that described thickening material adopts the cellulose ethers organic thickening agent.
7. a kind of high-performance lightweight composite mortar according to claim 1 is characterized in that described hydrophober adopts organosilicon.
8. a kind of high-performance lightweight composite mortar according to claim 1, it is characterized in that described redispersible powder is a high molecular polymer, comprise supporting material, compound heat-insulation aggregate, staple fibre, hydrophober, thickening material, redispersible powder, proportion is respectively 120-200 part, 160-200 part, 0.5-2.0 part, 0.2-1.5 part, 0.5-2.0 part, 5-10 part.
CN2009103114268A 2009-12-15 2009-12-15 High-performance lightweight composite mortar Active CN101717232B (en)

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CN101717232B CN101717232B (en) 2012-05-23

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102249614A (en) * 2011-05-23 2011-11-23 上海曹杨建筑粘合剂厂 Light thermal insulation soundproof damping floor mortar
CN103086661A (en) * 2011-10-27 2013-05-08 深圳市爱思宝科技发展有限公司 Thermal insulation and heat preservation slurry composition and thermal insulation and heat preservation plate containing the same
CN103243827A (en) * 2012-09-19 2013-08-14 威海隆济时节能科技有限公司 Composite heat-insulating superimposed sheet
CN109704686A (en) * 2019-02-25 2019-05-03 杭萧钢构股份有限公司 A kind of steel construction waterproof plaster mortar and its preparation method and application

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101028968A (en) * 2006-08-22 2007-09-05 吴中和 Production of unshaped thermal-insulating material
CN101139197A (en) * 2006-09-06 2008-03-12 贾宏强 High-effective building energy-saving heat-insulating material
CN101434477B (en) * 2008-12-12 2014-04-16 江苏华伟佳建材科技有限公司 Expansion vitrification micro-sphere heat insulation formwork and production method thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102249614A (en) * 2011-05-23 2011-11-23 上海曹杨建筑粘合剂厂 Light thermal insulation soundproof damping floor mortar
CN103086661A (en) * 2011-10-27 2013-05-08 深圳市爱思宝科技发展有限公司 Thermal insulation and heat preservation slurry composition and thermal insulation and heat preservation plate containing the same
CN103086661B (en) * 2011-10-27 2015-10-21 深圳市爱思宝科技发展有限公司 A kind of heat-insulation slurry composition and the heat-insulation and heat-preservation sheet material containing said composition
CN103243827A (en) * 2012-09-19 2013-08-14 威海隆济时节能科技有限公司 Composite heat-insulating superimposed sheet
CN109704686A (en) * 2019-02-25 2019-05-03 杭萧钢构股份有限公司 A kind of steel construction waterproof plaster mortar and its preparation method and application

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Address after: 264212 Weihai (Shandong) science and Technology Industrial Park (Weihai)

Patentee after: Shandong energy saving Polytron Technologies Inc

Address before: 264200 No. 205 Development Building, Weihai economic and Technological Development Zone, Shandong

Patentee before: Weihai Longjishi Energy-Saving Technology Co., Ltd.

PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of invention: High-performance lightweight composite mortar

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Pledgee: Weihai commercial bank Limited by Share Ltd Qin village sub branch

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