CN101717117A - Method for producing vanadium trioxide - Google Patents

Method for producing vanadium trioxide Download PDF

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Publication number
CN101717117A
CN101717117A CN200910312502A CN200910312502A CN101717117A CN 101717117 A CN101717117 A CN 101717117A CN 200910312502 A CN200910312502 A CN 200910312502A CN 200910312502 A CN200910312502 A CN 200910312502A CN 101717117 A CN101717117 A CN 101717117A
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vanadium
vanadous oxide
raw material
production method
gas
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CN101717117B (en
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张力
帅兴国
蒲年文
韩庆
黄斌
吴文东
谢建国
张鹏
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SICHUAN CHUANWEI GROUP Inc
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SICHUAN CHUANWEI GROUP Inc
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Abstract

The invention belongs to the chemical field, in particular to a method for producing vanadium trioxide, aiming at improving the reaction speed of the method for producing vanadium trioxide and providing a solution as follows: A. raw material preparation; B. reduction of the prepared raw material by using reducing gas; and C. obtaining vanadium trioxide after reduction. The improvement of the method in the invention is that the used raw material in step A is composed of binder, carbon powder and vanadium-containing material, wherein the vanadium-containing material is ammonium vanadate or vanadium pentoxide. The invention adopts the technologies of carbon-proportioning and pellet preparation aiming at the raw material to enable the raw material to react in a gas-solid bi-phase reducing agent formed by solid carbon powder and reducing gas, thus improving the reduction reaction speed, enhancing recovery rate of the vanadium, and reducing consumption of the reducing gas. The produced pellet has the advantages of improving reaction speed, avoiding and reducing volatilization of vanadium-containing powder material, protecting environment and being beneficial for labor protection.

Description

The production method of vanadous oxide
Technical field
The invention belongs to chemical field, be specifically related to a kind of method of producing vanadous oxide.
Background technology
Vanadous oxide is the reductive agent of smelting ferrovanadium alloy or other vanadium alloy, as VN alloy and high vanadium ferroalloy.Can reduce during with its smelting ferrovanadium and produce this, improve vanadium recovery.Can improve speed of response with its preparation VN alloy, improve the vanadium-nitrogen alloy product quality.The preparation method of vanadous oxide roughly can reduce two kinds: a kind of is the ammonium vanadate thermolysis cracking process of not additional reducing agent; Another kind is the direct-reduction process of additional reducing agent.Main preparation method is as follows:
(a) the ammonium vanadate thermolysis cracking process of additional reducing agent not
Japanese patent application 72/7447294 discloses with ammonium meta-vanadate and has been heated in hydrogen under 200~400 ℃ of conditions, and vanadous oxide is produced in reduction in the silica tube container, and its shortcoming is a reduction apparatus manufacturing cost height.
The U.S.: U.S. combinating carbide company has obtained to produce the patent of vanadous oxide in the U.S. in nineteen sixty-eight.As raw material, under the condition that does not add any reductive agent, the nescent hydrogen that the thermo-cracking by the ammonia that discharges of heating ammonium meta-vanadate produces reduces ammonium meta-vanadate to this inventive method with ammonium meta-vanadate, thereby but continuous high-efficient is produced the vanadous oxide of based on very high purity.
France: Union Carbide Corporation also is to utilize ammonium vanadate to produce vanadous oxide in the patent that France obtains, and its technological process is, at water vapour, NH 3And NH 3Thermolysis produces under the condition of hydrogen, with NH 4VO 3Or NH 4VO 3Thermal decomposition product, for example (NH 4) 2V 6O 16(NH 4) 2O2V 2O 45V 2O 5(NH 4) 6V 16O 28Pure V is produced in reduction continuously 2O 3
(b) the direct reductive agent method of additional reducing agent
Japanese Patent 86/141, the 622 disclosed technical schemes of producing vanadous oxide: with the Vanadium Pentoxide in FLAKES is raw material, with ammonia as reductive agent, the thermal decomposition and reduction process is carried out under the stainless steel tube mesohigh, the shortcoming that this technical scheme exists is, recovery time reaches 4 hours, makes high pressure resistant reduction vessel cost height.
Japanese patent application 88/01320228 discloses a kind of technical scheme of producing vanadous oxide: is raw material with granularity for-150 purpose ammonium meta-vanadates, is reductive agent with hydrogen, with its thermolysis and be reduced to vanadous oxide.The shortcoming of this technical scheme is: the recovery time reaches 10-20 hour.
Japanese patent application 84/61141622 discloses with the high price barium oxide under ammonia atmosphere, is pressed under the 450--650 ℃ of condition at the 0.1-1.5 atmosphere, reduces 1-6 hour, produce vanadous oxide, the shortcoming of its method is: High Temperature High Pressure, long reaction time, reduction apparatus cost height.
U.S. Patent Publication produce the production technique of vanadous oxide with Vanadium Pentoxide in FLAKES, its method is the barium oxide particle mixture (V based on Vanadium Pentoxide in FLAKES of packing in fluidized-bed reactor 2O 5Account for more than 98%), feeding under the hydrogen condition, reduce about heating barium oxide to 593 ℃, time is a few hours, solid particulate after reduction mainly is made up of vanadous oxide, but the degree that some particle is reduced is less, thereby forms vanadium tetraoxide.In addition, some particle is that shell is reduced, thereby granule interior still is a Vanadium Pentoxide in FLAKES.In general, those partial reductions particle, its vanadiumcontent is 65%~68%, is the particle of pure vanadous oxide basically as for those, vanadiumcontent then is 68%.
Russia produces V 2O 3Raw material almost all adopt Vanadium Pentoxide in FLAKES.Reductive agent has NH 3With vanadium metal etc.People such as Yankelevich have announced that in 1974 they use NH 3Reduction V 2O 5Produce V 2O 3Method.This technology top condition is: 450 ℃ of temperature, NH 3Flow 4L/h, recovery time 3h.Obtained to produce the USSR (Union of Soviet Socialist Republics) patent of vanadous oxide in 1976 with Vanadium Pentoxide in FLAKES people such as the inorganic and worker Yankelevich of general chemistry institute of USSR (Union of Soviet Socialist Republics) academy of sciences.Employed reductive agent is NH in the patent gazette 3, Heating temperature is still selected 450 ℃.
To sum up, the existing vanadous oxide production technique of producing has following shortcoming: long reaction time, reduction temperature height, complex manufacturing, High Temperature High Pressure and the rate of recovery are low etc.Desire of the present invention realizes improving speed of response, simplifies production technique, improves vanadous oxide purity, reduces purposes such as gas consumption and saving cost by the improvement prior art.
Summary of the invention
The present invention provides following solution in order to improve the speed of response of vanadous oxide production method:
The production method of vanadous oxide comprises the steps:
A, preparation raw material;
B, the raw material of preparation is adopted the reducing gas reduction;
C, reduction promptly get vanadous oxide.
The improvements of the inventive method be the described raw material of steps A by binding agent, carbon dust, contain the vanadium material and form; The wherein said vanadium material that contains is ammonium vanadate or Vanadium Pentoxide in FLAKES.It with magnitude relation is: the binding agent add-on is the 0.5%-2% that contains the vanadium weight of material, and the carbon dust add-on is the 0.5-3% that contains the vanadium weight of material.
Above-mentioned raw materials is mixed, make behind the pelletizing and the reducing gas reaction, the vanadous oxide that reaction conditions can adopt conventional temperature, time, reduction to obtain also adopts secluding air commonly used or protection of inert gas cooling process, finally obtains the vanadous oxide product.
The inventive method adopts the technology of joining carbon and preparation pelletizing at raw material, makes raw material mix in the reductive agent in the gas-solid two-phase of solid carbon dust and reducing gas composition and reacts, and has improved reduction reaction speed.The beneficial effect of the inventive method is as follows:
1, the solid carbon dust is formed gas-solid two-phase with reducing gas and is mixed reductive agent, has both improved reduction reaction speed, has reduced the consumption of reducing gas again.
2, adopt the pelletizing reduction technique, increased gas-solid two-phase reduction reaction specific surface area, realized rapid reaction.
3, pelletizing technology can reduce and contains vanadium powder dirt volatilization, both can improve the rate of recovery of vanadium, makes the rate of recovery can reach 99.7%; Can reduce environmental pollution again, and help labour protection.
4, obtain vanadous oxide with the inventive method and be used for producing products such as height, vanadium iron and VN alloy, belong to high quality raw material.Produce the rate of recovery high, that middle vanadium iron can improve vanadium.The production VN alloy had both improved the resultant velocity of VN alloy, can improve the quality of products again.
Embodiment
Below by specific description of embodiments of the present invention the explanation but do not limit the present invention.
The production method of vanadous oxide of the present invention comprises the steps:
A, preparation raw material;
B, the raw material of preparation is adopted the reducing gas reduction;
C, reduction promptly get vanadous oxide;
It is characterized in that: the described raw material of steps A is by binding agent, carbon dust, contains the vanadium material with ammonium vanadate or Vanadium Pentoxide in FLAKES etc. and forms.Its weight proportion is: the binding agent add-on is the 0.5%-2% of ammonium vanadate or Vanadium Pentoxide in FLAKES weight, and the carbon dust add-on is the 0.5-3% of ammonium vanadate or Vanadium Pentoxide in FLAKES weight.
During application, need raw material is mixed, make pelletizing after, react with reducing gas again.Raw material reacts in the gas-solid two-phase mixing reductive agent of solid carbon dust and reducing gas composition, has improved reduction reaction speed, can also improve the rate of recovery of vanadium, reduces reducing gas consumption.Make pelletizing and not only can improve speed of response, can also avoid reducing the volatilization that contains vanadium powder shape material, both protected environment, help labour protection again.
Further, control pelletizing granularity is 4-8mm, and granularity is if exceed this scope, and pelletizing reduction reaction speed slows down.
If pelletizing is moist, and easily fragmentation influences reduction effect in reduction process, so and should be dry earlier before the reducing gas reaction.After the pelletizing drying, pellet strength increases, and guarantees that in reduction process pelletizing is not broken.Be to guarantee drying efficiency, drying temperature>100 ℃ more than time of drying>4h, by above-mentioned forced drying condition, can guarantee pellet strength.
In the inventive method, binding agent is one or more of dextrin, starch, wilkinite, water glass, magnesium chloride or water; Carbon dust is industrial carbon dust or Graphite Powder 99.
In step B when reduction,, the reducing gas that adopts was one or more of blast furnace gas, coke-oven gas, coal gas of converter, electric furnace coal gas, producer gas, hydrogen, ammonia.Can consider according to cost and security aspect during concrete the application, select suitable gas.
Further, the reduction temperature condition is 500-650 ℃.Reduction reaction can be carried out at rotary kiln, fluidizing furnace, fluidized bed furnace, shaft furnace or pushed bat kiln.Reduction reaction probably carries out can obtaining vanadous oxide in 10-30 minute.
After reduction obtained vanadous oxide, under the condition of secluding air or protection of inert gas, be cooled to 100 ℃ and come out of the stove.
Embodiment 1
Ammonium poly-vanadate powder, carbon dust and dextrin are mixed in mixing machine (the dextrin add-on is 2% of an ammonium poly-vanadate weight, the carbon dust add-on be ammonium poly-vanadate weight 1.5%), make ball then.The size-grade distribution of pelletizing is between 4~8 millimeters.The green-ball drying conditions is: 120~140 ℃ of drying temperatures; Time of drying>6h.Carbon containing ammonium poly-vanadate pelletizing is joined in the external-heating rotary kiln continuously, with industrial gas and the reverse feeding rotary kiln of pelletizing direction of motion.Make by outer heating that the high-temperature zone reaches 500~650 ℃ in the rotary kiln, in the high-temperature zone insulation and keep about 15 minutes of recovery time, pelletizing decomposes and also is reduced to vanadous oxide.The vanadous oxide pelletizing is cooled to come out of the stove below 100 ℃ under argon shield, obtains the vanadous oxide pelletizing.
Vanadous oxide pelletizing ∑ V=67.86%, the rate of recovery 99.7% of vanadium.
Embodiment 2
Ammonium poly-vanadate powder, Graphite Powder 99, dextrin and starch are mixed in mixing machine (dextrin and starch add-on are respectively 1% of ammonium poly-vanadate weight, the Graphite Powder 99 add-on be ammonium poly-vanadate weight 1.5%), make ball then.The size-grade distribution of pelletizing is between 4~8 millimeters.The green-ball drying conditions is: 120~140 ℃ of drying temperatures; Time of drying>6h.Carbon containing ammonium poly-vanadate pelletizing is joined in the fluidization boiler tube continuously from fluidization boiler tube middle and upper part, feed industrial gas from fluidization boiler tube bottom.Make by outer heating that the high-temperature zone reaches 500~650 ℃ in the fluidization boiler tube, in the high-temperature zone insulation and keep about 10 minutes of recovery time, pelletizing decomposes and also is reduced to vanadous oxide.The vanadous oxide pelletizing is cooled to come out of the stove below 100 ℃ under argon shield, obtains the vanadous oxide pelletizing.
Vanadous oxide pelletizing ∑ V=67.59%, the rate of recovery 99.5% of vanadium.
Embodiment 3
Ammonium poly-vanadate powder, Graphite Powder 99, dextrin and starch are mixed in mixing machine (dextrin and starch add-on are respectively ammonium poly-vanadate weight 1%, the Graphite Powder 99 add-on be ammonium poly-vanadate weight 1.5%), make ball then.The size-grade distribution of pelletizing is between 4~8 millimeters.The green-ball drying conditions is: 120~140 ℃ of drying temperatures; Time of drying>6h.Carbon containing ammonium poly-vanadate pelletizing is joined in the shaft furnace continuously from shaft furnace top, feed industrial gas from the shaft furnace bottom.Make by induction heating that the high-temperature zone reaches 500~650 ℃ in the shaft furnace, in the high-temperature zone insulation and keep about 30 minutes of recovery time, pelletizing decomposes and also is reduced to vanadous oxide.The vanadous oxide pelletizing is cooled to come out of the stove below 100 ℃ under argon shield, obtains the vanadous oxide pelletizing.
Vanadous oxide pelletizing ∑ V=67.70%, the rate of recovery 99.6% of vanadium.
Embodiment 4
Vanadium Pentoxide in FLAKES powder, Graphite Powder 99, dextrin and starch are mixed in mixing machine (dextrin and starch add-on are respectively 1% of Vanadium Pentoxide in FLAKES weight, the Graphite Powder 99 add-on be Vanadium Pentoxide in FLAKES weight 1.5%), make ball then.The size-grade distribution of pelletizing is between 4~8 millimeters.The green-ball drying conditions is: 120~140 ℃ of drying temperatures; Time of drying>6h.Carbon containing ammonium poly-vanadate pelletizing is joined in the shaft furnace continuously from shaft furnace top, feed Sweet natural gas from the shaft furnace bottom.Make by outer heating that the high-temperature zone reaches 500~650 ℃ in the shaft furnace, in the high-temperature zone insulation and keep about 25 minutes of recovery time, pelletizing decomposes and also is reduced to vanadous oxide.The vanadous oxide pelletizing is cooled to come out of the stove below 100 ℃ under argon shield, obtains the vanadous oxide pelletizing.
Vanadous oxide pelletizing ∑ V=67.73%, the rate of recovery 99.7% of vanadium.
Embodiment 5
Ammonium poly-vanadate powder, carbon dust and wilkinite are mixed (the wilkinite add-on is 1% of an ammonium poly-vanadate weight, and the carbon dust add-on is an ammonium poly-vanadate weight 1.5%) in mixing machine, make ball then.The size-grade distribution of pelletizing is between 4~8 millimeters.The green-ball drying conditions is: 120~140 ℃ of drying temperatures; Time of drying>6h.Carbon containing ammonium poly-vanadate pelletizing is joined in the external-heating rotary kiln continuously, with industrial gas and the reverse feeding rotary kiln of pelletizing direction of motion.Make by outer heating that the high-temperature zone reaches 500~650 ℃ in the rotary kiln, in the high-temperature zone insulation and keep about 20 minutes of recovery time, pelletizing decomposes and also is reduced to vanadous oxide.The vanadous oxide pelletizing is cooled to come out of the stove below 100 ℃ under argon shield, obtains the vanadous oxide pelletizing.
Vanadous oxide pelletizing ∑ V=67.62%, the rate of recovery 99.6% of vanadium.
∑ V represents the quality percentage composition of full vanadium in the vanadous oxide pelletizing in the foregoing description.
To sum up, the inventive method compared with prior art reduction rate is faster, and is more efficient, and cost is lower, and environment is more friendly.

Claims (10)

1. the production method of vanadous oxide comprises the steps:
A, preparation raw material;
B, the raw material of preparation is adopted the reducing gas reduction;
C, reduction promptly get vanadous oxide;
It is characterized in that: the described raw material of steps A by binding agent, carbon dust, contain the vanadium material and form; The wherein said vanadium material that contains is ammonium vanadate or Vanadium Pentoxide in FLAKES.
2. the production method of vanadous oxide according to claim 1, it is characterized in that: raw material with magnitude relation is in the steps A: the binding agent add-on is the 0.5%-2% that contains the vanadium weight of material, and the carbon dust add-on is the 0.5-3% that contains the vanadium weight of material.
3. the production method of vanadous oxide according to claim 1 and 2 is characterized in that: the described raw material of steps A is mixed, make pelletizing after, react with reducing gas again.
4. the production method of vanadous oxide according to claim 3 is characterized in that: react with reducing gas after the described pelletizing drying again.
5. the production method of vanadous oxide according to claim 3, it is characterized in that: described pelletizing granularity is 4-8mm.
6. according to the production method of each described vanadous oxide of claim 1-5, it is characterized in that: described binding agent is one or more of dextrin, starch, wilkinite, water glass, magnesium chloride or water.
7. according to the production method of each described vanadous oxide of claim 1-5, it is characterized in that: described carbon dust is industrial carbon dust or Graphite Powder 99.
8. according to the production method of each described vanadous oxide of claim 1-5, it is characterized in that: described reducing gas is one or more of blast furnace gas, coke-oven gas, coal gas of converter, electric furnace coal gas, producer gas, hydrogen, ammonia.
9. according to the production method of each described vanadous oxide of claim 1-5, it is characterized in that: described reduction temperature condition is 500-650 ℃.
10. according to the production method of each described vanadous oxide of claim 1-5, it is characterized in that: after step C reduction obtains vanadous oxide, under the condition of secluding air or protection of inert gas, be cooled to 100 ℃ and come out of the stove.
CN2009103125027A 2009-12-29 2009-12-29 Method for producing vanadium trioxide Expired - Fee Related CN101717117B (en)

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CN102050491A (en) * 2010-11-29 2011-05-11 中信锦州金属股份有限公司 Vanadium trioxide production method
CN102583537A (en) * 2012-02-27 2012-07-18 南通汉瑞实业有限公司 Production process of vanadium trioxide
CN103359790A (en) * 2012-03-31 2013-10-23 中国科学院合肥物质科学研究院 Preparation method of vanadium trioxide or doped vanadium trioxide nano powder
CN103633309A (en) * 2013-12-13 2014-03-12 黑龙江大学 Preparation method of core-shell structure vanadium trioxide microspheres
CN103663555A (en) * 2012-09-19 2014-03-26 大连博融新材料有限公司 Granular vanadium oxide and production method thereof
CN103922404A (en) * 2014-04-30 2014-07-16 攀枝花学院 Method for preparing vanadium trioxide from vanadium pentoxide
CN104118910A (en) * 2014-06-24 2014-10-29 中国科学院过程工程研究所 Method for selectively preparing vanadium oxides and recovering hydroxides through vanadate hydrogen reduction method
CN104495926A (en) * 2015-01-05 2015-04-08 南通汉瑞新材料科技有限公司 Vanadium trioxide and preparation method thereof
CN105018970A (en) * 2014-04-24 2015-11-04 东北大学 Method for preparing vanadium metal through thermoelectric reduction in molten fluoride system
CN105969984A (en) * 2016-05-16 2016-09-28 武汉理工大学 Preparation method of vanadium trioxide
CN106006734A (en) * 2016-05-16 2016-10-12 武汉理工大学 Method of using vanadium-containing solution for preparing vanadium trioxide
CN106006736A (en) * 2016-05-16 2016-10-12 武汉理工大学 Method of using hydrogen for preparing vanadium trioxide from vanadium-containing solution
CN106044854A (en) * 2016-08-05 2016-10-26 北京有色金属研究总院 Preparation method of submicron-level vanadium trioxide powder
CN106854699A (en) * 2016-12-15 2017-06-16 江苏省冶金设计院有限公司 The method for preparing vanadium iron
CN112591795A (en) * 2020-12-28 2021-04-02 湖南众鑫新材料科技股份有限公司 Method for treating tail gas generated in preparation of low-valence vanadium from ammonium metavanadate

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CN102050491B (en) * 2010-11-29 2012-04-18 中信锦州金属股份有限公司 Vanadium trioxide production method
CN102050491A (en) * 2010-11-29 2011-05-11 中信锦州金属股份有限公司 Vanadium trioxide production method
CN102583537B (en) * 2012-02-27 2014-03-05 南通汉瑞实业有限公司 Production process of vanadium trioxide
CN102583537A (en) * 2012-02-27 2012-07-18 南通汉瑞实业有限公司 Production process of vanadium trioxide
CN103359790B (en) * 2012-03-31 2015-01-14 中国科学院合肥物质科学研究院 Preparation method of vanadium trioxide or doped vanadium trioxide nano powder
CN103359790A (en) * 2012-03-31 2013-10-23 中国科学院合肥物质科学研究院 Preparation method of vanadium trioxide or doped vanadium trioxide nano powder
CN103663555A (en) * 2012-09-19 2014-03-26 大连博融新材料有限公司 Granular vanadium oxide and production method thereof
CN103663555B (en) * 2012-09-19 2015-11-18 大连博融新材料有限公司 A kind of Granular vanadium oxide and production method thereof
CN103633309A (en) * 2013-12-13 2014-03-12 黑龙江大学 Preparation method of core-shell structure vanadium trioxide microspheres
CN105018970B (en) * 2014-04-24 2017-11-10 东北大学 A kind of method that thermoelectricity reduction prepares vanadium metal in fluoride smelt salt
CN105018970A (en) * 2014-04-24 2015-11-04 东北大学 Method for preparing vanadium metal through thermoelectric reduction in molten fluoride system
CN103922404A (en) * 2014-04-30 2014-07-16 攀枝花学院 Method for preparing vanadium trioxide from vanadium pentoxide
CN103922404B (en) * 2014-04-30 2015-09-23 攀枝花学院 Vanadium Pentoxide in FLAKES prepares the method for vanadous oxide
CN104118910A (en) * 2014-06-24 2014-10-29 中国科学院过程工程研究所 Method for selectively preparing vanadium oxides and recovering hydroxides through vanadate hydrogen reduction method
CN104495926A (en) * 2015-01-05 2015-04-08 南通汉瑞新材料科技有限公司 Vanadium trioxide and preparation method thereof
CN106006734A (en) * 2016-05-16 2016-10-12 武汉理工大学 Method of using vanadium-containing solution for preparing vanadium trioxide
CN106006736A (en) * 2016-05-16 2016-10-12 武汉理工大学 Method of using hydrogen for preparing vanadium trioxide from vanadium-containing solution
CN105969984A (en) * 2016-05-16 2016-09-28 武汉理工大学 Preparation method of vanadium trioxide
CN106044854A (en) * 2016-08-05 2016-10-26 北京有色金属研究总院 Preparation method of submicron-level vanadium trioxide powder
CN106044854B (en) * 2016-08-05 2017-09-15 北京有色金属研究总院 A kind of preparation method of submicron order vanadium trioxide powder
CN106854699A (en) * 2016-12-15 2017-06-16 江苏省冶金设计院有限公司 The method for preparing vanadium iron
CN112591795A (en) * 2020-12-28 2021-04-02 湖南众鑫新材料科技股份有限公司 Method for treating tail gas generated in preparation of low-valence vanadium from ammonium metavanadate
CN112591795B (en) * 2020-12-28 2023-09-12 湖南众鑫新材料科技股份有限公司 Treatment method for tail gas of low-valence vanadium prepared from ammonium metavanadate

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