CN101700160A - Cool mattress used in summer and manufacturing method thereof - Google Patents
Cool mattress used in summer and manufacturing method thereof Download PDFInfo
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- CN101700160A CN101700160A CN200910055759A CN200910055759A CN101700160A CN 101700160 A CN101700160 A CN 101700160A CN 200910055759 A CN200910055759 A CN 200910055759A CN 200910055759 A CN200910055759 A CN 200910055759A CN 101700160 A CN101700160 A CN 101700160A
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Abstract
The invention relates to a cool mattress used in summer and a manufacturing method thereof. The cool mattress comprises a jacket bag and is characterized in that the jacket bag is provided with a gel piece and formed by bonding an outer textile fabric and an inner plastic layer. The manufacturing method for the mattress containing the gel is characterized in that the method comprises the following steps of: (1) manufacturing the jacket bag; (2) pouring manufacturing material of the gel piece; (3) vacuum pumping; (4) sealing the jacket bag; (5) setting; the manufacturing material of the gel piece comprises the following components according to the weight percentage: 1%-20% of polymer, 0.01%-5% of crosslinker, 79%-90% of water and 0.01%-6% of pH value adjusting agent. The invention has the advantages that firstly polymerization is carried out; then crosslinking is carried out; the crosslinking reaction can be controlled only by the pH adjusting agent; heating and solidifying are not needed; after vacuum-pumping, the mattress or a seat cushion can be manufactured by the direct setting; and the peculiar smell of incomplete monomer polymerization does not exists.
Description
Technical field
The present invention relates to a kind of mattress and manufacture method thereof, cool mattress and the manufacture method thereof that use particularly a kind of summer.
Background technology
Comfortable for what sleep in recent years, the sponge mattress has been arranged, but this kind mattress feels sultryyer when sleeping summer, water bed mattress has been arranged for this reason, it is to be made by a water bag filled with water, because the thermal capacity of water is big, when summer, water can keep a lower temperature, when the people sleeps in the above, the heat of human body is absorbed by water, therefore can not feel hot, has derived daily necessitiess such as a series of water seat cushions, head pillow thus.But along with people's use, people also find the shortcoming of water bed mattress series products, and at first water is mobile excessive, the people sleeps to be easy to generate in the above and shakes from side to side sense, not steady and sure, especially the elderly can't adapt to, and secondly causes water bed mattress to be pierced and to damage when running into sharp object easily.Therefore demand inventing a kind of novel mattress that can overcome above-mentioned shortcoming urgently.
Summary of the invention:
The objective of the invention is to solve the existing the problems referred to above of water bed mattress of the prior art, a kind of mattress and manufacture method thereof that contains super absorbent resin is provided.The present invention designs a kind of mattress that contains high water absorbent resin gel, comprises outer bagging, it is characterized in that: in the bagging gel film is arranged outside.It is characterized in that: outer bagging is bonded by the plastic layer of outer field weaving face fabric and internal layer.A kind of mattress manufacture method that contains gel is characterized in that being made up of the following step: the outer bagging of (1) system, and (2) pour into the preparation material of gel film, and (3) vacuumize, (4) closed outer casing bag, (5) setting.It is characterized in that: the preparation material that pours into gel film is made up of following constituent and percentage by weight:
Polymer 1%---20%,
Crosslinking agent 0.01%---5%,
Water 79%---90%,
PH value conditioning agent 0.01%---6%.
It is characterized in that: polymer is selected from a kind of or its mixture in the polyacrylic acid, cross-linking polyethylene pyrrolidone, polyvinylpyrrolidone, polyacrylic acid, polyvinyl alcohol, starch, polyacrylamide, polyvinylpyridine, poly N-vinyl imidazoles of part neutralization.It is characterized in that: crosslinking agent is selected from polyethylene glycol, glycerine, borax, boric acid, N, N-methylene-bisacrylamide, ethylenediamine, glutaraldehyde, glutaric acid, N, a kind of or its mixture in N '-two (methylol) urea, ethylene glycol, diglycidyl ether, dibromo-hexane, ethylidene periodide, the magnesium hydroxide-aluminium hydroxide coprecipitate.It is characterized in that: the pH value conditioning agent is selected from a kind of or its mixture in triethanolamine, diethanol amine, alkali-metal hydroxide, poly-monoethanolamine, citric acid, tartaric acid, the salicylic acid.It is characterized in that: according to 100: 0.01---0.1 adds assistant agent.It is characterized in that: assistant agent is a kind of or its mixture in essence and flavoring agent, coloring pigment, the anticorrosion and bactericidal agent.Advantage of the present invention is crosslinked and as long as just can control cross-linking reaction by the pH value conditioning agent after the first polymerization, need not to be heating and curing, vacuumizing the back and directly formalizing and can be made into mattress or seat cushion, and the incomplete peculiar smell of monomer-free polymerization.
Description of drawings
Accompanying drawing is a structural representation of the present invention,
1 is outer bagging skin among the figure, and 2 is outer bagging internal layer, and 3 is high water absorbent resin gel,
Below in conjunction with example the present invention is made detailed operation instruction.
The specific embodiment:
Super absorbent resin material of the present invention is mainly used in the filled core of mattress, seat cushion, its height is moisture, has very high thermal capacity, be gel, softness shape again is relatively stable, can restore after the weight, guarantee mattress, seat cushion still can not leak and can normally use after being pierced outer sealing bag.
Embodiment 1: first cutting overcoat Bag Material, and envelope outer bagging of system and closing bag stitch, and pour into the preparation material of gel film then, take out a bag interior air, and pouring into and vacuum orifice of closed outer casing bag formalizes at last.Wherein after pouring into the preparation material of gel film, the mixture that has mixed in the bag further produces cross-linking reaction under the effect of crosslinking agent, form the high water absorbent resin gel with elastic solid (Hookean body) rerum natura.
Get 12.4 kilograms in polymer, 0.1 kilogram of crosslinking agent, 87 kilograms in water, 0.5 kilogram of pH value conditioning agent, wherein polymer be selected from polyacrylamide or with the mixture of Sodium Polyacrylate.Crosslinking agent is selected from glutaraldehyde and glycerine, and the pH value conditioning agent is selected from triethanolamine.Concrete material according to selected polymer, crosslinking agent and pH value conditioning agent, can determine the crosslinked of control polymer by the adjusting that the pH value conditioning agent carries out pH value, in general, the hierarchy of control is that alkalescent (8＜pH＜9) helps the crosslinked polymer reaction, pH value is too big, crosslinking rate is fast, but the gel that produces is too crisp, and intensity is too poor.PH value is too little, and crosslinking rate is too slow, needs to realize solidifying by heating.
For anticorrosion and add fragrance or produce pleasing color, can when pouring into the preparation material of gel film, add assistant agent, assistant agent is a kind of or its mixture in essence and flavoring agent, coloring pigment, the anticorrosion and bactericidal agent, and essence and flavoring agent can be chosen lavender essence, the green tea essence of the Shanghai of selling on the market good sweet essence and flavoring agent Co., Ltd; Coloring pigment can be chosen the light blue 85# of the Shanghai dyestuff research institute of selling on the market, and anticorrosion and bactericidal agent can be chosen the TB-10 of the Shanghai six rich chemical companies production of selling on the market.The assistant agent that adds is 0.1 kilogram.
Embodiment 2: preparation process is with embodiment 1,
Get 30 kilograms in polymer, 6 kilograms of crosslinking agents, 63.9 kilograms in water, 0.1 kilogram of pH value conditioning agent, wherein polymer is selected from Sodium Polyacrylate and polyvinyl alcohol.Crosslinking agent is selected from aluminium hydroxide and borax.The pH value conditioning agent is selected from diethanol amine.Concrete material according to selected polymer, crosslinking agent and pH value conditioning agent, can determine the crosslinked of control polymer by the adjusting that the pH value conditioning agent carries out pH value, in general, the hierarchy of control is that alkalescent (8＜pH＜9) helps the crosslinked polymer reaction, pH value is too big, crosslinking rate is fast, but the gel that produces is too crisp, and intensity is too poor.PH value is too little, and crosslinking rate is too slow, needs to realize solidifying by heating.
For anticorrosion and add fragrance or produce pleasing color, can when pouring into the preparation material of gel film, add assistant agent, assistant agent is a kind of or its mixture in essence and flavoring agent, coloring pigment, the anticorrosion and bactericidal agent, and essence and flavoring agent can be chosen lavender essence, the green tea essence of the Shanghai of selling on the market good sweet essence and flavoring agent Co., Ltd; Coloring pigment can be chosen the light blue 85# of the Shanghai dyestuff research institute of selling on the market, and anticorrosion and bactericidal agent can be chosen the TB-10 of the Shanghai six rich chemical companies production of selling on the market.The assistant agent that adds is 0.05 kilogram.
Embodiment 3: preparation process is with embodiment 1,
Get 20 kilograms in polymer, 4 kilograms of crosslinking agents, 75.7 kilograms in water, 0.3 kilogram of pH value conditioning agent, wherein polymer is selected from PVPP and polyvinylpyrrolidone.Crosslinking agent is selected from N, the N-methylene-bisacrylamide.The pH value conditioning agent is selected from alkali-metal hydroxide.Concrete material according to selected polymer, crosslinking agent and pH value conditioning agent, can determine the crosslinked of control polymer by the adjusting that the pH value conditioning agent carries out pH value, in general, the hierarchy of control is that alkalescent (8＜pH＜9) helps the crosslinked polymer reaction, pH value is too big, crosslinking rate is fast, but the gel that produces is too crisp, and intensity is too poor.PH value is too little, and crosslinking rate is too slow, needs to realize solidifying by heating.
For anticorrosion and add fragrance or produce pleasing color, can when pouring into the preparation material of gel film, add assistant agent, assistant agent is a kind of or its mixture in essence and flavoring agent, coloring pigment, the anticorrosion and bactericidal agent, and essence and flavoring agent can be chosen lavender essence, the green tea essence of the Shanghai of selling on the market good sweet essence and flavoring agent Co., Ltd; Coloring pigment can be chosen the light blue 85# of the Shanghai dyestuff research institute of selling on the market, and anticorrosion and bactericidal agent can be chosen the TB-10 of the Shanghai six rich chemical companies production of selling on the market.The assistant agent that adds is 0.01 kilogram.
Claims (9)
1. a mattress that contains high water absorbent resin gel comprises outer bagging, it is characterized in that: in the bagging gel film is arranged outside.
2. by the described a kind of mattress that contains gel of claim 1, it is characterized in that: outer bagging is bonded by the plastic layer of outer field weaving face fabric and internal layer.
3. mattress manufacture method that contains gel is characterized in that being made up of the following step: the outer bagging of (1) system, and (2) pour into the preparation material of gel film, and (3) vacuumize, (4) closed outer casing bag, (5) formalize.
4. by the described a kind of mattress manufacture method that contains gel of claim 3, it is characterized in that: the preparation material that pours into gel film is made up of following constituent and percentage by weight:
Polymer 1%-20%,
Crosslinking agent 0.01%-5%,
Water 79%-90%,
PH value conditioning agent 0.01%-6%.
5. by the described a kind of mattress manufacture method that contains gel of claim 4, it is characterized in that: polymer is selected from a kind of or its mixture in the polyacrylic acid, cross-linking polyethylene pyrrolidone, polyvinylpyrrolidone, polyacrylic acid, polyvinyl alcohol, starch, polyacrylamide, polyvinylpyridine, poly N-vinyl imidazoles of part neutralization.
6. by the described a kind of mattress manufacture method that contains gel of claim 4, it is characterized in that: crosslinking agent is selected from polyethylene glycol, glycerine, borax, boric acid, ethylenediamine, glutaraldehyde, glutaric acid, N, a kind of or its mixture in N '-two (methylol) urea, ethylene glycol, diglycidyl ether, dibromo-hexane, ethylidene periodide, the magnesium hydroxide-aluminium hydroxide coprecipitate.
7. by the described a kind of mattress manufacture method that contains gel of claim 4, it is characterized in that: the pH value conditioning agent is selected from a kind of or its mixture in triethanolamine, diethanol amine, alkali-metal hydroxide, poly-monoethanolamine, citric acid, tartaric acid, the salicylic acid.
8. by each described a kind of mattress manufacture method that contains gel in the claim 4 to 7, it is characterized in that: according to 100: 0.01-0.1 adds assistant agent.
9. by the described a kind of mattress manufacture method that contains gel of claim 8, it is characterized in that: assistant agent is a kind of or its mixture in essence and flavoring agent, coloring pigment, the anticorrosion and bactericidal agent.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910055759A CN101700160A (en) | 2009-07-31 | 2009-07-31 | Cool mattress used in summer and manufacturing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910055759A CN101700160A (en) | 2009-07-31 | 2009-07-31 | Cool mattress used in summer and manufacturing method thereof |
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| Publication Number | Publication Date |
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| CN101700160A true CN101700160A (en) | 2010-05-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN200910055759A Pending CN101700160A (en) | 2009-07-31 | 2009-07-31 | Cool mattress used in summer and manufacturing method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102599759A (en) * | 2012-02-24 | 2012-07-25 | 义乌聚创冷热科技有限公司 | Cold-hot dual-purpose pad and manufacturing method thereof |
| WO2014032341A1 (en) * | 2012-08-27 | 2014-03-06 | 上海捷儿金保温制品有限公司 | Process for manufacturing hydrogel pad |
-
2009
- 2009-07-31 CN CN200910055759A patent/CN101700160A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102599759A (en) * | 2012-02-24 | 2012-07-25 | 义乌聚创冷热科技有限公司 | Cold-hot dual-purpose pad and manufacturing method thereof |
| WO2014032341A1 (en) * | 2012-08-27 | 2014-03-06 | 上海捷儿金保温制品有限公司 | Process for manufacturing hydrogel pad |
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Application publication date: 20100505 |