CN101698977A - Process for producing composite material for over-water leisure and recreation apparatus - Google Patents
Process for producing composite material for over-water leisure and recreation apparatus Download PDFInfo
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- CN101698977A CN101698977A CN200810072510A CN200810072510A CN101698977A CN 101698977 A CN101698977 A CN 101698977A CN 200810072510 A CN200810072510 A CN 200810072510A CN 200810072510 A CN200810072510 A CN 200810072510A CN 101698977 A CN101698977 A CN 101698977A
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Abstract
The invention provides a process for producing a composite material for an over-water leisure and recreation apparatus, which comprises the following steps that: a polyester fiber mesh is subjected to PVC paste adhesive pretreatment by using a dip coater and then subjected to bilateral lamination joint with a PVC film by a laminator at the high temperature, and the laminated product is cooled and sized to form the composite material for the over-water leisure and recreation apparatus. The production process of the invention is scientific and reasonable; and the product has better physical performance indexes such as peeling strength, tearing strength, hand feeling resilience and the like, lower cost and vivid appearance varieties, and has the advantages of antibacterial algae-proof performance, good air impermeability, long service life, higher market competition, remarkable economic benefit and the like.
Description
Technical field
The invention belongs to and belong to chemical material technical field, more specifically relate to a kind of process for producing composite material for over-water leisure and recreation apparatus.
Background technology
Common composite material for over-water leisure and recreation apparatus major part in the market all is the conventional polyester fiber mesh cloth, do not carry out the water treatment of refusing of silvalin, the finished product swimming pool is filled with water the back because the effect of hydrostatic pressing like this, water can migration occur along silvalin, or the preliminary treatment adhesive adopts the PU adhesive, long-term use causes the hydrolysis reflection of PU type adhesive, two kinds of situation production technologies all can cause the destruction gradually of applying intensity between the composite, all there is at present certain defective, and fade easily, service life is short.
Summary of the invention
The purpose of this invention is to provide a kind of process for producing composite material for over-water leisure and recreation apparatus, production technology is scientific and reasonable, and product has that physical performance indexs such as peel strength, tearing strength feel resilience are all better, and cost is lower, and the outward appearance kind is bright-coloured; Antibiotic anti-algae performance, air-tightness is good, advantages such as long service life; The very high market competitiveness is arranged, have remarkable economic efficiency.
Process for producing composite material for over-water leisure and recreation apparatus of the present invention, it is characterized in that: described production technology is stuck with paste the adhesive preliminary treatment for utilizing the coating impregnator that the polyester fiber screen cloth is carried out PVC, carry out two-sided lamination joint with the PVC film at make-up machine under the condition of high temperature, cooling and shaping becomes composite material for over-water leisure and recreation apparatus.
Remarkable advantage of the present invention is: the present invention combines present dipping and is coated with the production technology of scraping with lamination joint, adopts screen cloth to pad earlier to be coated with and scrapes, and fits with high performance thin film then; Production technology is scientific and reasonable, adopts paste PVC as binding agent, and the product of production is all better at physical performance indexs such as peel strength, tearing strength feel resiliences; Can both reach and be coated with the product of scraping production, and the air-tightness of product is also fine; Screen cloth makes the interior cloth of yarn tissue of cloth fully absorb special macromolecular material through padding paste, then through the screen cloth preheating, on the applying position with already heated together film adhered; Production cost is lower, and the outward appearance kind is bright-coloured; Antibiotic anti-algae performance, product has the very high market competitiveness, has remarkable economic efficiency.
Description of drawings
Fig. 1 is a process flow diagram of the present invention.
The specific embodiment
The concrete steps of production technology are:
(1) sticks with paste preliminary treatment on the screen cloth: adopt coating machine that the polyester screen cloth is carried out the dip coated processing that PVC sticks with paste, the composition of raw materials that described PVC sticks with paste PVC paste adhesive is: PVC sticks with paste the composition of raw materials of adhesive: EPVC 100PHR (K=63), DINP80-110PHR, liquid low toxicity barium zinc stabilizer 2-4PHR, solid low toxicity barium zinc stabilizer 1-2PHR, mould inhibitor 0.5PHR, VP adhesive accelerant 4-6PHR and add suitable thinner according to the needs of production technology, the general thinner that adopts conventional PVC to stick with paste usefulness, consumption is 6-10PHR, and the dip coated amount is by the needs of production specification viscosity and the gap of the pressure of roll and the scraper last paste amount 250-350g/m that adjusts each cloth kind by adjusting paste
2
(2) screen cloth sends: the screen cloth after will padding adopts the transmission frame of automatic tension control to carry out screen cloth and sends, and wrinkle resistant when the control of tension force sends with screen cloth is principle, and control tension force is in 100-300 newton;
(3) screen cloth preheating: with the screen cloth that sends by the preheating running roller, 80-120 ℃ of preheat roll temperature;
(4) applying embossing: with facial mask, counterdie, screen cloth fully heat or preheating after, the place fits together three layers simultaneously at the applying embossing device, the front is an embossing steel rider, the bottom surface is a rubber, will add very big pressure between two rollers during applying, nearly the film and the screen cloth of molten state combine; Laminate pressure is 3-5Mpa, binding temperature 160-180 ℃, and doubling roller speed 8-15m/min;
(5) cooling: will be through the folder screen cloth after applying, the embossing through 4
The abundant cooling and shaping of chill roll become composite material for over-water leisure and recreation apparatus.
Can carry out corresponding surface treatment according to different performance requirements again through the composite material for over-water leisure and recreation apparatus behind the cooling and shaping, to reel, check then, be rolled into the fixedly composite material for over-water leisure and recreation apparatus finished product of yardage; Also directly side cut, rolling, check is rolled into the fixedly composite material for over-water leisure and recreation apparatus finished product of yardage.
The applying embossing process can adopt the applying embossing machine, and oil pressure is adopted in the promotion of knurling rolls, and it is the oil cylinder of 80-100mm that respectively there is a diameter at the two ends of roller, and oil pressure is adjusted at 3-5Mpa.
The inner logical cooling water circulation of cooling roller in the cooling procedure.
Before the applying embossing step facial mask and counterdie are carried out preliminary treatment:
(1) transmission of facial mask and counterdie: adopt film transmission frame to carry out facial mask and initiatively send, adopt the control of magnetic force automatic tension to adjust the transmission tension force that the speed ratio that sends between frame and the preheat roll is controlled film, the speed of transmission and the speed ratio of preheating are adjusted into: 1: 1.03-1.1;
(2) preheating of facial mask and counterdie and heating: film must be heated to before entering applying near molten condition, the film that sends the frame transmission is a normal temperature, heat for two sections through film preheating and film heating, the process of heating will progressively raise, the temperature 160-180 of warm-up mill ℃; 110-130 ℃ of preheat roll temperature.
Below be several specific embodiment of the present invention, but the present invention is not limited only to this
Embodiment 1
The concrete steps of production technology are:
(1) sticks with paste preliminary treatment on the screen cloth: adopt coating machine that the polyester screen cloth is carried out the dip coated processing that PVC sticks with paste, the composition of raw materials that described PVC sticks with paste PVC paste adhesive is: PVC sticks with paste the composition of raw materials of adhesive: EPVC 100PHR (K=63), DINP80PHR, liquid low toxicity barium zinc stabilizer 2PHR, solid low toxicity barium zinc stabilizer 1PHR, mould inhibitor 0.5PHR, VP adhesive accelerant 4PHR and add suitable thinner according to the needs of production technology, the general thinner that adopts routine, consumption is 6 PHR, and the dip coated amount is by the needs of production specification viscosity and the gap of the pressure of roll and the scraper last paste amount 250g/m that adjusts each cloth kind by adjusting paste
2
(2) screen cloth sends: the screen cloth after will padding adopts the transmission frame of automatic tension control to carry out screen cloth and sends, and wrinkle resistant when the control of tension force sends with screen cloth is principle, and control tension force is in 100 newton;
(3) screen cloth preheating: with the screen cloth that sends by the preheating running roller, 80 ℃ of preheat roll temperature;
(4) applying embossing: with facial mask, counterdie, screen cloth fully heat or preheating after, the place fits together three layers simultaneously at the applying embossing device, the front is an embossing steel rider, the bottom surface is a rubber, will add very big pressure between two rollers during applying, nearly the film and the screen cloth of molten state combine; Laminate pressure is 3Mpa, 160 ℃ of binding temperatures, doubling roller speed 8m/min;
(5) cooling: will be through the folder screen cloth after applying, the embossing through 4
The abundant cooling and shaping of chill roll become composite material for over-water leisure and recreation apparatus.
Can carry out corresponding surface treatment according to different performance requirements again through the composite material for over-water leisure and recreation apparatus behind the cooling and shaping, to reel, check then, be rolled into the fixedly composite material for over-water leisure and recreation apparatus finished product of yardage; Also directly side cut, rolling, check is rolled into the fixedly composite material for over-water leisure and recreation apparatus finished product of yardage.
The applying embossing process can adopt the applying embossing machine, and oil pressure is adopted in the promotion of knurling rolls, and it is the oil cylinder of 80mm that respectively there is a diameter at the two ends of roller, and oil pressure is adjusted at 3Mpa.
The inner logical cooling water circulation of cooling roller in the cooling procedure.
Before the applying embossing step facial mask and counterdie are carried out preliminary treatment:
(3) transmission of facial mask and counterdie: adopt film transmission frame to carry out facial mask and initiatively send, adopt the control of magnetic force automatic tension to adjust the transmission tension force that the speed ratio that sends between frame and the preheat roll is controlled film, the speed of transmission and the speed ratio of preheating are adjusted into: 1: 1.03;
(4) preheating of facial mask and counterdie and heating: film must be heated to before entering applying near molten condition, the film that sends the frame transmission is a normal temperature, heat for two sections through film preheating and film heating, the process of heating will progressively raise, 160 ℃ of the temperature of warm-up mill; 110 ℃ of preheat roll temperature.
Embodiment 2
The concrete steps of production technology are:
(1) sticks with paste preliminary treatment on the screen cloth: adopt coating machine that the polyester screen cloth is carried out the dip coated processing that PVC sticks with paste, the composition of raw materials that described PVC sticks with paste PVC paste adhesive is: PVC sticks with paste the composition of raw materials of adhesive: EPVC 100PHR (K=63), DINP110PHR, liquid low toxicity barium zinc stabilizer 4PHR, solid low toxicity barium zinc stabilizer 2PHR, mould inhibitor 0.5PHR, VP adhesive accelerant 6PHR and add suitable thinner according to the needs of production technology, the general thinner that adopts routine, consumption is 10PHR, and the dip coated amount is by the needs of production specification viscosity and the gap of the pressure of roll and the scraper last paste amount 350g/m that adjusts each cloth kind by adjusting paste
2
(2) screen cloth sends: the screen cloth after will padding adopts the transmission frame of automatic tension control to carry out screen cloth and sends, and wrinkle resistant when the control of tension force sends with screen cloth is principle, and control tension force is in 300 newton;
(3) screen cloth preheating: with the screen cloth that sends by the preheating running roller, 120 ℃ of preheat roll temperature;
(4) applying embossing: with facial mask, counterdie, screen cloth fully heat or preheating after, the place fits together three layers simultaneously at the applying embossing device, the front is an embossing steel rider, the bottom surface is a rubber, will add very big pressure between two rollers during applying, nearly the film and the screen cloth of molten state combine; Laminate pressure is 5Mpa, 180 ℃ of binding temperatures, doubling roller speed 15m/min;
(5) cooling: will be through the folder screen cloth after applying, the embossing through 4
The abundant cooling and shaping of chill roll become composite material for over-water leisure and recreation apparatus.
Can carry out corresponding surface treatment according to different performance requirements again through the composite material for over-water leisure and recreation apparatus behind the cooling and shaping, to reel, check then, be rolled into the fixedly composite material for over-water leisure and recreation apparatus finished product of yardage; Also directly side cut, rolling, check is rolled into the fixedly composite material for over-water leisure and recreation apparatus finished product of yardage.
The applying embossing process can adopt the applying embossing machine, and oil pressure is adopted in the promotion of knurling rolls, and it is the oil cylinder of 100mm that respectively there is a diameter at the two ends of roller, and oil pressure is adjusted at 5Mpa.
The inner logical cooling water circulation of cooling roller in the cooling procedure.
Before the applying embossing step facial mask and counterdie are carried out preliminary treatment:
(1) transmission of facial mask and counterdie: adopt film transmission frame to carry out facial mask and initiatively send, adopt the control of magnetic force automatic tension to adjust the transmission tension force that the speed ratio that sends between frame and the preheat roll is controlled film, the speed of transmission and the speed ratio of preheating are adjusted into: 1: 1.1;
(2) preheating of facial mask and counterdie and heating: film must be heated to before entering applying near molten condition, the film that sends the frame transmission is a normal temperature, heat for two sections through film preheating and film heating, the process of heating will progressively raise, 180 ℃ of the temperature of warm-up mill; 130 ℃ of preheat roll temperature.
Embodiment 3
The concrete steps of production technology are:
(1) sticks with paste preliminary treatment on the screen cloth: adopt coating machine that the polyester screen cloth is carried out the dip coated processing that PVC sticks with paste, the composition of raw materials that described PVC sticks with paste PVC paste adhesive is: PVC sticks with paste the composition of raw materials of adhesive: EPVC 100PHR (K=63), DINP100PHR, liquid low toxicity barium zinc stabilizer 3PHR, solid low toxicity barium zinc stabilizer 1.5PHR, mould inhibitor 0.5PHR, VP adhesive accelerant 5PHR and add suitable thinner according to the needs of production technology, the general thinner that adopts routine, consumption is 8PHR, and the dip coated amount is by the needs of production specification viscosity and the gap of the pressure of roll and the scraper last paste amount 300g/m that adjusts each cloth kind by adjusting paste
2
(2) screen cloth sends: the screen cloth after will padding adopts the transmission frame of automatic tension control to carry out screen cloth and sends, and wrinkle resistant when the control of tension force sends with screen cloth is principle, and control tension force is in 200 newton;
(3) screen cloth preheating: with the screen cloth that sends by the preheating running roller, 100 ℃ of preheat roll temperature;
(4) applying embossing: with facial mask, counterdie, screen cloth fully heat or preheating after, the place fits together three layers simultaneously at the applying embossing device, the front is an embossing steel rider, the bottom surface is a rubber, will add very big pressure between two rollers during applying, nearly the film and the screen cloth of molten state combine; Laminate pressure is 4Mpa, 170 ℃ of binding temperatures, doubling roller speed 12m/min;
(5) cooling: will be through the folder screen cloth after applying, the embossing through 4
The abundant cooling and shaping of chill roll become composite material for over-water leisure and recreation apparatus.
Can carry out corresponding surface treatment according to different performance requirements again through the composite material for over-water leisure and recreation apparatus behind the cooling and shaping, to reel, check then, be rolled into the fixedly composite material for over-water leisure and recreation apparatus finished product of yardage; Also directly side cut, rolling, check is rolled into the fixedly composite material for over-water leisure and recreation apparatus finished product of yardage.
The applying embossing process can adopt the applying embossing machine, and oil pressure is adopted in the promotion of knurling rolls, and it is the oil cylinder of 90mm that respectively there is a diameter at the two ends of roller, and oil pressure is adjusted at 4Mpa.
The inner logical cooling water circulation of cooling roller in the cooling procedure.
Before the applying embossing step facial mask and counterdie are carried out preliminary treatment:
(1) transmission of facial mask and counterdie: adopt film transmission frame to carry out facial mask and initiatively send, adopt the control of magnetic force automatic tension to adjust the transmission tension force that the speed ratio that sends between frame and the preheat roll is controlled film, the speed of transmission and the speed ratio of preheating are adjusted into: 1: 1.05;
(2) preheating of facial mask and counterdie and heating: film must be heated to before entering applying near molten condition, the film that sends the frame transmission is a normal temperature, heat for two sections through film preheating and film heating, the process of heating will progressively raise, 170 ℃ of the temperature of warm-up mill; 120 ℃ of preheat roll temperature.
Claims (6)
1. process for producing composite material for over-water leisure and recreation apparatus, it is characterized in that: described production technology is stuck with paste the adhesive preliminary treatment for utilizing the coating impregnator that the polyester fiber screen cloth is carried out PVC, carry out two-sided lamination joint with the PVC film at make-up machine under the condition of high temperature, cooling and shaping becomes composite material for over-water leisure and recreation apparatus.
2. process for producing composite material for over-water leisure and recreation apparatus according to claim 1 is characterized in that: the concrete steps of described production technology are:
(1) sticks with paste preliminary treatment on the screen cloth: adopt coating machine that the polyester screen cloth is carried out the dip coated processing that PVC sticks with paste, PVC sticks with paste the composition of raw materials of adhesive: EPVC 100, the K=63 of described EPVC, DINP 80-110PHR, liquid low toxicity barium zinc stabilizer 2-4PHR, solid low toxicity barium zinc stabilizer 1-2PHR, mould inhibitor 0.5PHR, VP adhesive accelerant 4-6PHR, thinner 6-10PHR; The dip coated amount is by the needs of production specification viscosity and the gap of the pressure of roll and the scraper last paste amount 250-350g/m that adjusts each cloth kind by adjusting paste
2
(2) screen cloth sends: the screen cloth after will padding adopts the transmission frame of automatic tension control to carry out screen cloth and sends, and wrinkle resistant when the control of tension force sends with screen cloth is principle, and control tension force is in 100-300 newton;
(3) screen cloth preheating: with the screen cloth that sends by the preheating running roller, 80-120 ℃ of preheat roll temperature;
(4) applying embossing: with facial mask, counterdie, screen cloth fully heat or preheating after, the place fits together three layers simultaneously at the applying embossing device, the front is an embossing steel rider, the bottom surface is a rubber, will add very big pressure between two rollers during applying, nearly the film and the screen cloth of molten state combine; Laminate pressure is 3-5Mpa, binding temperature 160-180 ℃, and doubling roller speed 8-15m/min;
(5) cooling: will be through the folder screen cloth after applying, the embossing through 4
The abundant cooling and shaping of chill roll become composite material for over-water leisure and recreation apparatus.
3. process for producing composite material for over-water leisure and recreation apparatus according to claim 2 is characterized in that: described composite material for over-water leisure and recreation apparatus is rolled into finished product through surface treatment, check.
4. process for producing composite material for over-water leisure and recreation apparatus according to claim 2, it is characterized in that: described applying embossing process adopts the applying embossing machine, oil pressure is adopted in the promotion of knurling rolls, and it is the oil cylinder of 80-100mm that respectively there is a diameter at the two ends of roller, and oil pressure is adjusted at 3-5Mpa.
5. process for producing composite material for over-water leisure and recreation apparatus according to claim 2 is characterized in that: the inner logical cooling water circulation of cooling roller in the described cooling procedure.
6. process for producing composite material for over-water leisure and recreation apparatus according to claim 2 is characterized in that: the preliminary treatment of facial mask and counterdie is before the described applying embossing step:
(1) transmission of facial mask and counterdie: adopt film transmission frame to carry out facial mask and initiatively send, adopt the control of magnetic force automatic tension to adjust the transmission tension force that the speed ratio that sends between frame and the preheat roll is controlled film, the speed of transmission and the speed ratio of preheating are adjusted into: 1: 1.03-1.1;
(2) preheating of facial mask and counterdie and heating: film must be heated to before entering applying near molten condition, the film that sends the frame transmission is a normal temperature, heat for two sections through film preheating and film heating, the process of heating will progressively raise, the temperature 160-180 of warm-up mill ℃; 110-130 ℃ of preheat roll temperature.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2008100725104A CN101698977B (en) | 2008-12-30 | 2008-12-30 | Process for producing composite material for over-water leisure and recreation apparatus |
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| CN2008100725104A CN101698977B (en) | 2008-12-30 | 2008-12-30 | Process for producing composite material for over-water leisure and recreation apparatus |
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| CN101698977A true CN101698977A (en) | 2010-04-28 |
| CN101698977B CN101698977B (en) | 2011-09-14 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101914855A (en) * | 2010-08-06 | 2010-12-15 | 胡新佳 | Woven coated fabric by roll coating type method and preparation method thereof |
| CN102285185A (en) * | 2011-05-17 | 2011-12-21 | 中纺新材料科技有限公司 | High-adhesion airtight TPU (thermoplastic polyurethanes) coated fabric and preparation method thereof |
| CN102848658A (en) * | 2012-04-26 | 2013-01-02 | 浙江华生经编新材料有限公司 | Production technology of composite material for yacht |
| CN104309233A (en) * | 2014-10-28 | 2015-01-28 | 福建思嘉环保材料科技有限公司 | Gas mould material with excellent printing performance |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2758065Y (en) * | 2004-11-15 | 2006-02-15 | 福建思嘉环保材料科技有限公司 | Plastic cloth |
| CN101230543B (en) * | 2007-12-21 | 2011-08-03 | 佛山市高明亿龙塑胶工业有限公司 | High-performance self-clean type building structural membrane material and preparation method thereof |
| CN101225611B (en) * | 2008-01-29 | 2011-07-20 | 福建思嘉环保材料科技有限公司 | Terylene camouflage waterproof cloth |
| CN101225607B (en) * | 2008-01-29 | 2010-07-21 | 福建思嘉环保材料科技有限公司 | Knitted camouflage waterproof cloth |
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2008
- 2008-12-30 CN CN2008100725104A patent/CN101698977B/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101914855A (en) * | 2010-08-06 | 2010-12-15 | 胡新佳 | Woven coated fabric by roll coating type method and preparation method thereof |
| CN102285185A (en) * | 2011-05-17 | 2011-12-21 | 中纺新材料科技有限公司 | High-adhesion airtight TPU (thermoplastic polyurethanes) coated fabric and preparation method thereof |
| CN102285185B (en) * | 2011-05-17 | 2015-03-04 | 中纺新材料科技有限公司 | High-adhesion airtight TPU (thermoplastic polyurethanes) coated fabric and preparation method thereof |
| CN102848658A (en) * | 2012-04-26 | 2013-01-02 | 浙江华生经编新材料有限公司 | Production technology of composite material for yacht |
| CN102848658B (en) * | 2012-04-26 | 2015-01-21 | 浙江华生经编新材料有限公司 | Production technology of composite material for yacht |
| CN104309233A (en) * | 2014-10-28 | 2015-01-28 | 福建思嘉环保材料科技有限公司 | Gas mould material with excellent printing performance |
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| CN101698977B (en) | 2011-09-14 |
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