CN101698565B - Distribution system of magnetic supports in vacuum glass - Google Patents
Distribution system of magnetic supports in vacuum glass Download PDFInfo
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- CN101698565B CN101698565B CN2009103097972A CN200910309797A CN101698565B CN 101698565 B CN101698565 B CN 101698565B CN 2009103097972 A CN2009103097972 A CN 2009103097972A CN 200910309797 A CN200910309797 A CN 200910309797A CN 101698565 B CN101698565 B CN 101698565B
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- pen
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- magnetic support
- lay
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Abstract
The invention provides a distribution system of magnetic supports in vacuum glass, which relates to a distribution system of supports in vacuum glass. The distribution system solves the problems of low efficiency and high error rate of the prior art for distributing supports in vacuum glass. In the invention, an electromagnetic generator (4) is installed on an upper end surface of a distribution table (3); a plurality of magnets (5) are uniformly distributed on the electromagnetic generator (4); distributed detecting components are arranged above the magnets (5); a photoelectric detector (6) and two distribution pens (7) are installed on a movable base (2), and the photoelectric detector (6) is positioned between the two distribution pens (7); the distance between the photoelectric detector (6) and each distribution pen (7) is equal to the distance between two adjacent magnets (5); a step drive motor (1) is fixedly connected with the movable base (2); and a plurality of magnetic supports (9) are installed in the distribution pens (7). The invention has the advantages of high distribution efficiency and low distribution error rate.
Description
Technical field
The present invention relates to the laying system of upholder in a kind of vacuum glass, belong to vacuum glass manufacturing process field.
Background technology
Vacuum glass has the energy-conservation effect of good sound-insulating, so in various buildings or need to be widely used in the heat insulation special facilities.In recent years, a lot of about the patent of vacuum glass both at home and abroad, its basic structure is roughly the same, that is: the some upholders of configuration between two sheet glass are sealed by seal, sealing materials around two sheet glass, on last sheet glass, vapor pipe is installed,, is made to be in vacuum state in the gap by find time air between two sheet glass of bleeding point, then vapor pipe is shut, made vacuum glass.
The manufacturing of point of suppon is the most difficult with laying in the manufacturing process of vacuum glass.The contact area of upholder and sheet glass is crossed conference increases thermal conductivity, and influences the transparency of glass, and contact area is too small, can form concentrated load, causes the sheet glass breakage easily, and this just makes upholder put the very big difficulty of existence in making and cloth.The method that lays of existing upholder normally adopts manual method of placing, and operator use tweezers before platform, the gripping upholder is placed under the vacuum glass on the sheet surface, and this method labour intensity is big, and speed is slow, efficient is low, very easily does over again, and mistake is put, leaked the phenomenon of putting, putting more and happens occasionally.Had patent disclosure in addition and upholder has been set, but in these method actually operatings certain degree of difficulty has been arranged, and its error rate also is difficult to guarantee accuracy requirement with mechanical means such as silk screen printing and special roll-ins.Therefore, upholder cloth discharge technique has become the obstacle that restriction vacuum glass performance improves and reduce manufacturing cost between hollow plate glass.
Summary of the invention
The objective of the invention is to hang down and the high problem of error rate, and then the laying system of magnetic support thing in a kind of vacuum glass is provided for the efficient that the cloth discharge technique that solves upholder in the existing vacuum glass exists.
Technical scheme of the present invention is: the laying system of magnetic support thing is by stepper drive motors in the vacuum glass, movable base, cloth inspection assembly, lay platform, electromagnetic generator and a plurality of magnet are formed, described cloth inspection assembly bag lays pen by Photoelectric Detection head and two and forms, on the described upper surface that lays platform electromagnetic generator is installed, the even cloth of described a plurality of magnet is placed on the electromagnetic generator, described cloth inspection assembly places the top of a plurality of magnets, described Photoelectric Detection head and two lay pen and are installed on the movable base, and the Photoelectric Detection head lays between the pen at two, Photoelectric Detection head and each lay distance between the pen and equal distance between adjacent two magnets, described stepper drive motors and movable base are affixed, a plurality of magnetic support things are installed in and lay in the pen, lay pen by pedestal, housing and two magnetic clamps are formed, have the shoulder hole on the upper surface of described pedestal, the upper end of described housing is installed in the shoulder hole, the top of the inner chamber of described housing is tapered hole, the bottom of the inner chamber of housing is an elongated hole, described tapered hole is a magnetic support thing reserves space, elongated hole is space, magnetic support thing whereabouts, described two magnetic clamps are corresponding to be arranged on the lower surface of housing, distance between two magnetic clamps equals the diameter of magnetic support thing, and the space between described two magnetic clamps is a magnetic support thing grasping part.
The present invention compared with prior art has following effect: the present invention has the efficient of laying height and lays the low advantage of error rate, and the present invention also has simple in structure and advantage long service life, the present invention has simultaneously also saved the labor force, improved vacuum glass performance, reduced manufacturing cost, and realized automatic production.
Description of drawings
Fig. 1 is one-piece construction figure of the present invention, and Fig. 2 is the location diagram of electromagnetic generator and magnet, and Fig. 3 is the one-piece construction front view that lays pen, and Fig. 4 is the upward view of Fig. 3.
Embodiment
Embodiment one: present embodiment is described in conjunction with Fig. 1～Fig. 2, the laying system of magnetic support thing is by stepper drive motors 1 in the vacuum glass of present embodiment, movable base 2, cloth inspection assembly, lay platform 3, electromagnetic generator 4 and a plurality of magnet 5 are formed, described cloth inspection assembly bag lays pen 7 by Photoelectric Detection 6 and two and forms, on the described upper surface that lays platform 3 electromagnetic generator 4 is installed, described a plurality of magnet 5 even cloth are placed on the electromagnetic generator 4, described cloth inspection assembly places the top of a plurality of magnets 5, described Photoelectric Detection 6 and two lays pen 7 and is installed on the movable base 2, and Photoelectric Detection 6 lays between the pen 7 at two, Photoelectric Detection 6 and each lay distance between the pen 7 and equal distance between adjacent two magnets 5, described stepper drive motors 1 is affixed with movable base 2, and a plurality of magnetic support things 9 are installed in and lay in the pen 7.
When the laying system of present embodiment uses, sheet glass 8 is placed on the upper surface of a plurality of magnets 5, the magnetic support thing 9 of present embodiment is a kind of magnetic plasticity pad, this pad is hard and soft having both on mechanical property, when playing the rigid backbone effect, possesses certain elasticity again, can slow down the stress between pad and sheet glass, guarantee the work-ing life of vacuum glass.Main moiety of this pad and composition volume percent are: the 5-15% corrosion resistant is high temperature resistant organic and inorganic polymer composite (as: tetrafluoroethylene etc.), 80-90% magnetite powder and 3-5% rare earth oxide.The technological process that this pad is made is as follows: with volume percent is the high temperature resistant organic and inorganic polymer composite of 5-15% corrosion resistant (as: tetrafluoroethylene etc.), 80-90% magnetite powder and 3-5% rare earth oxide are puddled evenly, extruding forms thin slice in special mould, heat to 450 ℃, be incubated 10 minutes, make the cooling of coming out of the stove after the abundant fusion of raw material, treat that temperature is cooled to 100 ℃ with bottom knockout, then thin slice is magnetized, entering grinding machine again grinds, form smooth surface, the magnetic flakes that size is unified, enter the stamping machine punching press at last and form cylindrical plasticity pad, the size of pad can be adjusted as required, setting range: thickness 0.35～0.50mm, diameter 0.5～0.8mm.
Embodiment two: present embodiment is described in conjunction with Fig. 3 and Fig. 4, present embodiment lay pen 7 by pedestal 10, housing 11 and two magnetic clamps 12 are formed, have shoulder hole 10-1 on the upper surface of described pedestal 10, the upper end of described housing 11 is installed in the 10-1 of shoulder hole, the top of the inner chamber of described housing 11 is tapered hole 11-1, the bottom of the inner chamber of housing 11 is elongated hole 11-2, described tapered hole 11-1 is a magnetic support thing reserves space, elongated hole 11-2 is space, magnetic support thing whereabouts, described two magnetic clamps 12 are corresponding to be arranged on the lower surface of housing 11, distance between two magnetic clamps 12 equals the diameter of magnetic support thing 9, and the space between described two magnetic clamps 12 is a magnetic support thing grasping part.So be provided with, effectively control the placement of magnetic support thing 9.Other composition is identical with embodiment one with annexation.
The principle of work of laying system of the present invention following (referring to Fig. 1～Fig. 4): the present invention lay magnetic support things 9 in the pen 7 laid pen 7 two magnetic clamps 12 attraction force acts and be parked between two magnetic clamps 12; Move to and lay a little and during the top of magnet 5 when laying pen 7, the gravity of the magnetism of the 5 pairs of magnetic support things 9 of magnet on the electromagnetic generator 4 and magnetic support thing 9 itself is greater than the magnetism between magnetic support thing 9 and the two magnetic clamps 12, on magnetic support thing 9 is fallen accurately and laid a little like this.Meanwhile, lay pen 7 and under the drive of stepper drive motors 1, lay a motion to the next one, the magnetic support thing 9 that lays in the moving process in the pen 7 continues to fall between two magnetic clamps 12, Photoelectric Detection 6 is used for detecting last one and lays whether have a little that leakage is put, mistake is put problem, next is deployed troops on garrison duty 7 in time mend and put.The speed of laying should also can improve the speed of laying by the quantity that increases cloth inspection assembly in addition according to concrete technology adjustment in the actual production.
Claims (1)
1. the laying system of magnetic support thing in the vacuum glass, it is by stepper drive motors (1), movable base (2), cloth inspection assembly, lay platform (3), electromagnetic generator (4) and a plurality of magnet (5) are formed, it is characterized in that: described cloth inspection assembly bag lays (7) by Photoelectric Detection head (6) and two and forms, on the described upper surface that lays platform (3) electromagnetic generator (4) is installed, described a plurality of magnet (5) evenly cloth is placed on the electromagnetic generator (4), described cloth inspection assembly places the top of a plurality of magnets (5), described Photoelectric Detection head (6) and two lay pen (7) and are installed on the movable base (2), and Photoelectric Detection head (6) is positioned at two and lays between the pen (7), Photoelectric Detection head (6) and each lay the distance of pen between (7) and equal distance between adjacent two magnets (5), described stepper drive motors (1) is affixed with movable base (2), a plurality of magnetic support things (9) are installed in and lay in the pen (7), lay pen (7) by pedestal (10), housing (11) and two magnetic clamps (12) are formed, have shoulder hole (10-1) on the upper surface of described pedestal (10), the upper end of described housing (11) is installed in the shoulder hole (10-1), the top of the inner chamber of described housing (11) is tapered hole (11-1), the bottom of the inner chamber of housing (11) is elongated hole (11-2), described tapered hole (11-1) is a magnetic support thing reserves space, elongated hole (11-2) is space, magnetic support thing whereabouts, described two magnetic clamps (12) are corresponding to be arranged on the lower surface of housing (11), distance between two magnetic clamps (12) equals the diameter of magnetic support thing (9), and the space between described two magnetic clamps (12) is a magnetic support thing grasping part.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009103097972A CN101698565B (en) | 2009-11-16 | 2009-11-16 | Distribution system of magnetic supports in vacuum glass |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009103097972A CN101698565B (en) | 2009-11-16 | 2009-11-16 | Distribution system of magnetic supports in vacuum glass |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101698565A CN101698565A (en) | 2010-04-28 |
| CN101698565B true CN101698565B (en) | 2011-12-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009103097972A Expired - Fee Related CN101698565B (en) | 2009-11-16 | 2009-11-16 | Distribution system of magnetic supports in vacuum glass |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102320727B (en) * | 2011-09-09 | 2013-07-31 | 洛阳兰迪玻璃机器股份有限公司 | Vacuum glass intermediate supporter distributing system |
| CN103253874B (en) * | 2013-05-17 | 2015-08-26 | 洛阳兰迪玻璃机器股份有限公司 | As separation method and the application thereof of the spheroidal particle of vacuum glass middle support |
| CN111517098B (en) * | 2020-04-13 | 2022-02-18 | 洛阳兰迪玻璃机器股份有限公司 | Vacuum glass support separating and arranging device and method |
| CN111718134B (en) * | 2020-06-10 | 2022-07-12 | 常熟市江威真空玻璃有限公司 | Vacuum glass support column discharging equipment |
| CN112142344A (en) * | 2020-10-15 | 2020-12-29 | 福旸技术开发有限公司 | Method and device for mounting vacuum glass micro particles |
| CN114476680B (en) * | 2022-03-17 | 2024-02-23 | 河南科技大学 | Auxiliary and detection device for laying vacuum glass support |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5407519A (en) * | 1993-07-07 | 1995-04-18 | Interserv Corp. | Apparatus for manufacturing liquid crystal display screens |
| CN1951845A (en) * | 2006-11-22 | 2007-04-25 | 王基奎 | Vacuum glass supporting point distribution method and system |
| KR20080001331A (en) * | 2006-06-29 | 2008-01-03 | 엘지.필립스 엘시디 주식회사 | Supporting system of a substrate for lcd and the operating method thereof |
-
2009
- 2009-11-16 CN CN2009103097972A patent/CN101698565B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5407519A (en) * | 1993-07-07 | 1995-04-18 | Interserv Corp. | Apparatus for manufacturing liquid crystal display screens |
| KR20080001331A (en) * | 2006-06-29 | 2008-01-03 | 엘지.필립스 엘시디 주식회사 | Supporting system of a substrate for lcd and the operating method thereof |
| CN1951845A (en) * | 2006-11-22 | 2007-04-25 | 王基奎 | Vacuum glass supporting point distribution method and system |
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| Publication number | Publication date |
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| CN101698565A (en) | 2010-04-28 |
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Granted publication date: 20111207 Termination date: 20131116 |