CN101697679B - Method and device for picking high-quality dark brownish green - Google Patents
Method and device for picking high-quality dark brownish green Download PDFInfo
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Abstract
本发明公开了一种采摘优质茶青的方法及装置,先滚切刀片旋转将待采茶青兜入分选齿槽,再用滚切式刀具及定刀片将茶青切断,滚切式的刀具将切断的茶青抛到茶青的收集装置中,以实现对茶青的切割收集。本发明采用滚切式刀具与固定面切割刀片结合的方式,使切割茶青的方式类似于滚切,并且由于切割方向与茶叶地抛出方向相同,因此滚切式刀具在自身转动的情况下能将切割下来的茶青抛入箱体中,有效的提高了采摘效率,避免了采摘过程中茶青散落而造成的损失,切割时利用了分选齿引导茶青切割,极大减少了采摘到茶青的老梗老叶,提高了茶青采摘质量。
The invention discloses a method and device for picking high-quality green tea. First, the rolling cutting blade rotates to pocket the green tea to be picked into the sorting alveolar, and then cuts the green tea with a rolling cutting knife and a fixed blade. The knife throws the cut dark green into the dark green collecting device, so as to realize the cutting and collection of green dark green. The present invention adopts the method of combining the rolling cutter and the fixed surface cutting blade, so that the way of cutting green tea is similar to rolling cutting, and since the cutting direction is the same as the throwing direction of the tea leaves, the rolling cutting tool can be rotated when it rotates by itself. The cut tea green can be thrown into the box, which effectively improves the picking efficiency and avoids the loss caused by the tea green scattering during the picking process. When cutting, the sorting teeth are used to guide the tea green cutting, which greatly reduces the picking The old stalks and old leaves of the dark green have improved the picking quality of the dark green.
Description
技术领域 technical field
本发明涉及一种农业机械技术领域,尤其是一种采摘茶青的方法及装置。The invention relates to the technical field of agricultural machinery, in particular to a method and device for picking green tea.
背景技术 Background technique
目前,茶叶(青)采摘在茶叶生产中是一项很费工时的劳作,一般要占茶园管理用工的50%以上。手工采摘茶叶(青),费时费力,往往因为人工采摘缓慢导致优质茶青老化,而不能及时采摘,严重影响优质茶叶的收益。世界主要产茶国都在不断研究、寻找和改进高效率的代替手工采摘的方法。茶叶(青)采摘机械按采摘方法不同分选择性采茶机和非选择性采茶机两类;按工作原理可分为往复切割、螺旋滚刀、水平旋转刀三种;按驱动动力可分为机动、电动和手动;按操作形式可分为单人背负手提式和双人抬式。目前,世界茶叶采摘机械的研究和应用主要集中在普通大众茶叶的采摘方面,广泛使用的采摘机械是往复式切割双人或单人采摘机,该类采摘机械虽然可以大幅度提高采摘效率,节省大量劳动力,缩短采摘周期,保证鲜叶质量等优点,但也存在茶叶破碎率高,损伤面大,茶青中含老梗老叶较多,劳动强度大等缺点,因此只适用于中低档茶叶的采摘。目前还没有一种适合用于采摘要求较高的优质茶青的机械化采摘技术及设备。At present, picking tea leaves (green) is a labor-intensive labor in tea production, which generally accounts for more than 50% of the labor in tea garden management. Picking tealeaves (green) by hand is time-consuming and laborious. Often because of the slow aging of high-quality tea greens caused by manual picking, it cannot be picked in time, which seriously affects the income of high-quality tea leaves. The world's major tea-producing countries are constantly researching, finding and improving efficient methods to replace manual picking. Tea (green) picking machines are divided into two types: selective tea picking machines and non-selective tea picking machines according to different picking methods; It is motorized, electric and manual; according to the operation form, it can be divided into single-person carry-carry type and double-person-lift type. At present, the research and application of tea picking machinery in the world are mainly focused on the picking of tea leaves for the general public. The widely used picking machine is a reciprocating cutting double or single picking machine. Although this type of picking machine can greatly improve the picking efficiency and save a lot of labor, shorten the picking cycle, and ensure the quality of fresh leaves, etc., but there are also disadvantages such as high tea breakage rate, large damage surface, more old stalks and old leaves in the green tea, and high labor intensity, so it is only suitable for medium and low-grade tea. pick. Also do not have a kind of mechanized picking technology and equipment that are suitable for the higher quality green tea of picking requirement at present.
发明内容 Contents of the invention
本发明的目的是:提供一种优质茶青的采摘方法及装置,它的劳动强度小,所采摘的茶叶破碎率低,损伤面小,采摘的选择性好,能减少采摘的茶叶中的老梗老叶,采摘效率较高,适合采摘优质茶青,以克服现有技术的不足。The object of the present invention is to provide a method and device for picking high-quality green tea, which has low labor intensity, low breakage rate of the picked tea leaves, small damaged surface, good picking selectivity, and can reduce old tea leaves in the picked tea leaves. Stems and old leaves have high picking efficiency and are suitable for picking high-quality tea greens to overcome the deficiencies of the existing technology.
本发明是这样实现的:优质茶青的采摘法,先滚切刀片旋转将待采茶青兜入分选齿齿槽,再用滚切式刀具及定刀片将茶青切断,滚切式的刀具将切断的茶青推到茶青的收集装置中,以实现对茶青的切割收集。The present invention is realized in this way: the picking method of high-quality green tea, the rolling cutting blade first rotates the green tea to be picked into the sorting tooth alveolar, and then cuts the green tea with a rolling cutting tool and a fixed blade. The knife pushes the cut dark green into the dark green collecting device, so as to realize the cutting and collection of dark green.
便携式茶青采摘装置,包括前后两端为开口式结构的箱体,在箱体的前端设有一个固定架,在箱体的侧面上设有电机,并在固定架上设有一个滚切式刀具,滚切式刀具与转轴连接,电机的输出轴与转轴连接,并在滚切式刀具的下方设有一个选茶板。The portable tea green picking device includes a box body with open structure at the front and rear ends, a fixing frame is arranged at the front end of the box body, a motor is arranged on the side of the box body, and a rolling-cutting type is arranged on the fixing frame. Cutter, the hobbing cutter is connected with the rotating shaft, the output shaft of the motor is connected with the rotating shaft, and a tea selection board is arranged under the hobbing cutter.
选茶板由分选齿及固定刀片组成,其前端为分选齿,固定刀片安装在分选齿的后部。The tea selection board is made up of sorting teeth and fixed blades, the front end of which is the sorting teeth, and the fixed blade is installed at the rear of the sorting teeth.
滚切式切刀由两个或两个以上的滚切刀片组成,滚切刀片固定在转轴上。The rolling cutter is composed of two or more rolling cutting blades, and the rolling cutting blades are fixed on the rotating shaft.
滚切刀片可制成直面或凹面,宽度L为35~75mm。The hobbing blade can be made into a straight face or a concave face, and the width L is 35-75mm.
由选茶板、固定架连接为一体,且与箱体固定连接。It is connected as a whole by the tea selection board and the fixing frame, and is fixedly connected with the box body.
选茶板与固定架连接为一体,并在箱体的两侧上设有与固定架连接的转动销轴,固定架可以转动销轴转动,在固定架的顶部连接有拉簧,拉簧的另一端连接在箱体上,并在选茶板的前端上下方箱体上分别设有限位销。The tea selection board is connected with the fixed frame as a whole, and there are rotating pins connected with the fixed frame on both sides of the box body. The other end is connected on the box body, and limit pins are respectively arranged on the box body up and down at the front end of the tea selection board.
在箱体上设有一个带控制开关的转速控制电路,转速控制电路与电机连接。A speed control circuit with a control switch is arranged on the box body, and the speed control circuit is connected with the motor.
由于采用了上述技术方案,与现有技术相比,本发明采用滚切式刀具与固定面切割刀片结合的方式,使切割茶青的方式类似于滚切,并且由于切割方向与茶叶的抛出方向相同,因此滚切式刀具在自身转动的情况下能将切割下来的茶青抛入箱体中,有效的提高了采摘效率,避免了采摘过程中茶青散落而造成的损失,切割时利用了分选齿引导茶青切割,极大减少了采摘到茶青的老梗老叶,提高了茶青采摘质量。本发明能将箱体制作为合适手提的大小,其电机可以采用电池作为动力源的小型电机,电池采用肩挎或背负,因此方便携带及使用,能降低劳动强度,无噪声,并且结构简单,容易制作,采摘效率高,使用效果好。Due to the adoption of the above technical scheme, compared with the prior art, the present invention adopts the combination of rolling cutter and fixed surface cutting blade, so that the mode of cutting green tea is similar to rolling cutting, and because the cutting direction is consistent with the throwing of tea leaves The direction is the same, so the rolling cutter can throw the cut tea green into the box when it rotates by itself, which effectively improves the picking efficiency and avoids the loss caused by the tea green scattering during the picking process. The sorting teeth are used to guide the cutting of green tea, which greatly reduces the old stalks and leaves of green tea picked, and improves the quality of green tea picking. The invention can make the box body a suitable portable size, and its motor can be a small motor with a battery as a power source. The battery is carried on the shoulder or on the back, so it is easy to carry and use, can reduce labor intensity, has no noise, and has a simple structure and is easy to use. The production and picking efficiency are high, and the use effect is good.
附图说明Description of drawings
附图1为本发明的结构示意图;Accompanying
附图2为滚切式切刀的剖视图;Accompanying
附图2为选茶板的结构示意图。Accompanying
具体实施方式 Detailed ways
本发明的实施例:优质茶青的采摘法,先滚切刀片旋转将待采茶青兜入分选齿齿槽,再用滚切式刀具及定刀片将茶青切断,滚切式的刀具将切断的茶青推到茶青的收集装置中,以实现对茶青的切割收集。Embodiment of the present invention: the picking method of high-quality green tea, first the rolling cutting blade rotates the green tea to be picked into the sorting tooth alveolar, and then cuts the green tea with a rolling cutting tool and a fixed blade, the rolling cutting tool Push the cut dark green into the dark green collection device to realize the cutting and collection of dark green.
便携式茶青采摘装置的结构如图1所示,制作一个前后两端为开口结构的箱体1,固定架2通过转动销轴10安装在箱体1的前端,电机3安装在箱体1的侧面上,在箱体1上制作一个控制开关14,控制开关14与电机3的旋转速度调节控制电路13连接,电机3的转速可根据操作者需要进行调节;并制作出2个宽度L为45mm的滚切刀片9,将2个滚切刀片9分别固定在转轴5上,使2个滚切刀片9对称的组成滚切式刀具4(也可以采用3片、4片或5片滚切刀片9来组成滚切式刀具4,具体制作需要根据实际采摘情况进行确定);并将电机3的输出轴连接到转轴5的左侧上;再制作一个选茶板6,先制作出一块钢板,将钢板前端的制作为齿形结构的分选齿7,并在分选齿7的后部制作出固定刀片8(也可以采用整体钢板先制作出固定刀片8,再单独制作出分选齿7,将制作好的分选齿7固接在固定刀片8上);将制作好的选茶板6后端固接在固定架2上,使选茶板6与固定架2连接为一体;固定架2的顶部与箱体1之间连接一根拉簧11,并在选茶板6的前端上下方箱体上分别设置限位销12。The structure of the portable green tea picking device is shown in Figure 1. A
在使用时,在箱体1的后端装接上茶叶收集袋,按下控制开关14就可以启动电机3,使滚切式刀具4随转轴5进行转动,从而可以对茶青进行采摘。选茶板6的分选齿7将茶叶树上的优质茶青导入分选齿7之间,通过滚切式刀具4与固定刀片8一同将茶青切断,切断后茶青被滚切刀片9的侧面抛入箱体1中进而被送入茶叶收集袋,避免了茶青被切断后散落到地面;由于茶青被切断的方向与抛进方向相同,因此与现有的往复式切割装置相比,其损伤面小,茶青的破碎率低;分选板6的分选齿7能尽量减少采摘的茶青当中的老梗老叶,提高了采摘的质量。When in use, install the tea collection bag on the rear end of
本例滚切刀片9制成凹面,宽度L为55mm,这是为了能有效把待采茶青兜入分选齿7和将切断的茶青抛入箱体1内;本例将选茶板6与固定架2连接为一体,拉簧11连接到箱体1上,这样的结构可以使选茶板6能在上下范围内具有一定的自调节作用,能随着采摘的茶蓬表面上下小幅摆动,有利于采摘的进行。The rolling cutting blade 9 of this example is made into a concave surface, and the width L is 55mm. This is for effectively putting the green tea to be picked into the sorting
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Families Citing this family (9)
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AP2014008039A0 (en) * | 2012-05-02 | 2014-10-31 | Williams Tea Pty Ltd | Improvements to selective tea plucking |
CN104041244A (en) * | 2013-03-17 | 2014-09-17 | 安顺市虹翼特种钢球制造有限公司 | Portable lifting type electric green tea picking machine |
CN104221597A (en) * | 2013-06-10 | 2014-12-24 | 安顺市虹翼特种钢球制造有限公司 | Lifting type green tea picking roller set |
CN106258205B (en) * | 2015-06-04 | 2018-10-26 | 安顺市晶英科技研发有限责任公司 | A kind of light tea picking machine structure |
CN108271511A (en) * | 2018-03-23 | 2018-07-13 | 石河子大学 | A kind of roller cutting type safflower filament recovering device |
CN110876301A (en) * | 2019-11-15 | 2020-03-13 | 江苏大学 | Hobbing type tea tree stem cutting device and cutting method thereof |
CN112005720B (en) * | 2020-08-17 | 2021-08-06 | 浙江理工大学 | The whole tea picking manipulator based on iris mechanism |
CN112273045A (en) * | 2020-10-28 | 2021-01-29 | 双峰县一加农机制造有限公司 | Hand-held tea picking equipment |
CN116195429B (en) * | 2023-04-07 | 2023-08-25 | 勐海县兴发茶厂 | Automatic tea collection system and collection method |
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CN2321204Y (en) * | 1998-02-22 | 1999-06-02 | 邵陆寿 | Small power electric tea-picking machine |
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