CN101696899A - Maintenance-free detection device and method thereof of air tightness of small cell cover - Google Patents
Maintenance-free detection device and method thereof of air tightness of small cell cover Download PDFInfo
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- CN101696899A CN101696899A CN200910309437A CN200910309437A CN101696899A CN 101696899 A CN101696899 A CN 101696899A CN 200910309437 A CN200910309437 A CN 200910309437A CN 200910309437 A CN200910309437 A CN 200910309437A CN 101696899 A CN101696899 A CN 101696899A
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Abstract
The invention relates to a maintenance-free detection device and a method thereof for the air tightness of a small cell cover, aiming at the problem that the traditional detection device and method are difficult to effectively detect the air leakage of an accumulator cell. The detection device comprises a water tank, the water tank is provided with a liftable device rack which is horizontally provided with a support plate; symmetrical and translational L-shaped stop levers are arranged below both sides of the support plate; the outer ends of the stop levers are provided with core plugs; the support plate is also provided with an inflation device which inflates through a through hole of an electrohydraulic display; and the air inflation device comprises an inflation head. The invention changes the traditional detection method of exposing in the air into the detection device and method of immersing in water, has the advantages of uniform specifications and no deviation and is convenient to routinize the product detection.
Description
Technical field
The invention belongs to the technical field that the lead-acid accumulator impermeability detects, be specifically related to a kind of air-tightness detection device and method thereof of maintenance-free battery tegillum.
Background technology
In the non-maintaining starting battery manufacture process, battery cap is the secondary heat-sealing structure, need carry out impermeability and detect after the tegillum heat-sealing, and this is a very important procedure, if gas leakage can cause accumulator in use to be blasted.The detection method that adopts is at present: the vent port of dew being put aerial accumulator tegillum two ends is blocked with the plug of band rubber, one end of plug has air-filled pore, after accumulator tegillum two ends are blocked, again air-filled pore is inflated, detect it by instrument and whether seal intact.
But in testing process, impulsive force is bigger during because of inflation, and the vent port of tegillum is less, locate under the situation devious at plug, cause the vent port of tegillum to damage during inflation easily, this damage is just found when accumulator is finished the secondary heat-sealing if can not in time find, to cause impaired vent port not repair again, and cause battery to scrap.On the other hand, adopt this air tightness testing method to detect battery and be difficult for detecting less gas leak phenomenon effectively, leakage takes place in regular meeting in the time of in the follow-up use.In addition, there is difference in existing air-tightness detection method according to different testing staff's detection experience and proficiency, also causes detecting conclusion easily and has deviation.
Summary of the invention
The air-tightness detection device and the method thereof that the purpose of this invention is to provide a kind of maintenance-free battery tegillum can be carried out impermeability to the accumulator tegillum accurately and effectively and be detected, and it is reliable to guarantee to detect conclusion.
The present invention adopts following technical scheme for this reason, maintenance-free battery tegillum water-bath air-tightness detection device, it is characterized in that comprising water tank, be provided with liftable device frame in the water tank, level is provided with support plate in the device frame, but the down either side of described support plate is provided with " L " shape pin of the translation of symmetry, and the outer end of pin is provided with plug, also be provided with the aerating device by electric liquid display panel through hole inflation on the described support plate, described aerating device comprises pneumatic head.To carry out the impermeability detection improvement be that the mechanization that is immersed in the water detects to being placed on accumulator tegillum under the air manually before making it, and effectively improved the detection quality." L " shape pin is the mechanical type arm with higher-strength, the vent port at accumulator tegillum two ends firmly can be blocked, and avoids in pressure process because of the not enough generation of shutoff power gas leak phenomenon.Change into electric liquid display panel through hole inflation by the mode that battery tegillum two ends vent port is inflated existing, safe and reliable.
As further improving and optimization of the present invention, described device frame comprises upper table surface and the following table that is parallel to each other, and upper table surface is connected to a fixed head mutually by guide pillar, and this guide pillar is by a cylinder control unit frame lifting.Utilize the easy on and off lifting of cylinder control guide pillar implement device frame, compare by manually accumulator being carried out lifting more laborsaving.
The two ends of described upper table surface and following table link to each other by riser, and the side of described riser has vertical chute, and described support plate is connected to fixed head mutually by the lifting guide pillar, and the lifting guide pillar is by the lifting of cylinder control support plate.Utilize the moving up and down of pressure control support plate of cylinder, can satisfy the detection position requirement of different size accumulator, and keep pneumatic head can fit tightly on electric liquid display panel through hole, guarantee that gas replenishment process has good air-tightness.
Described support plate is provided with plural number to pin and aerating device, has the regulating tank of plurality of parallel on the described support plate, and described pin and pneumatic head connect by web member and regulating tank.Can carry out impermeability to a plurality of accumulator tegillums simultaneously detects, being convenient to pin carries out parallel and fine setting vertical direction with pneumatic head, the vent port and the electric liquid display panel through hole at itself and different model accumulator tegillum two ends are matched, improved the scope of application and the detection efficiency of this device.
The outer end of described pneumatic head and plug has sealing gasket, and described sealing gasket is a rubber, and described rubber has the shutoff shrinkage pool and one side is bonded on the sealing surface of plug and pneumatic head outer end.Rubber is generally industrial vulcanized rubber, and the shrinkage pool that has on rubber makes its vent port that can coat the accumulator two ends and electric liquid display panel through hole, and sealing effectiveness is better.
The invention of above-mentioned detection device has changed the bubble-tight detection step of existing detection tegillum, takes the maintenance-free battery tegillum water-bath air-tightness detection method of said apparatus to be: 1. to inject water in water tank; 2. accumulator to be measured is successively placed on the following table of device frame and the location; 3. the vent port at accumulator tegillum two ends is blocked with the plug of " L " shape pin outer end, and pneumatic head is connected with electric liquid display panel through hole; 4. the lowering means frame is to water tank; 5. to the accumulator pressurization, pressure keeps 3040kpa, cuts off source of the gas 310 seconds, observes water surface situation or Displaying Meter; 6. will install the frame taking-up accumulator of leaving the water.Since to plug directly the inflation meeting cause the vent port at tegillum two ends to damage because of charge pressure is excessive, and the through-hole diameter of electric liquid display panel is bigger, and is directly then comparatively safe to its inflation, can not cause damage to accumulator.Accumulator is immersed in the water after hermetically sealed pressurizes, the water surface can produce bubble if tegillum leaks gas then, can intuitively must find out; This detection method also can change by tensimeter and find out whether tegillum exists gas leak phenomenon.
Beneficial effect of the present invention is embodied in: will have now to reveal and put aerial detection method and change pick-up unit and the method that is immersed in the water into, the inflation of pressurizeing again after being placed on accumulator in the water, the bubble that less gas leak phenomenon can produce from water is found out, and bigger gas leak phenomenon can detect by tensimeter simultaneously.The sealing that adopts aforesaid way to detect the accumulator tegillum is compared single more simple and clear by the variation of tensimeter detection internal storage battery pressure.The present invention inflates by electric liquid display panel through hole on the other hand, has changed the inflation inlet of existing product, and gas replenishment process safety can not cause secondary to damage and causes scrapping the accumulator tegillum.Improved detection method realizes that by step and the device set have unified standard, agonic advantage is convenient to make the product trace routineization, has avoided the artificial in the past defective that there are differences with the skilled operation degree by rule of thumb.
Description of drawings
Fig. 1 is the structural representation of pick-up unit of the present invention.
Fig. 2 is the structural representation of apparatus of the present invention frame.
1. water tanks, 2. pins, 3. pneumatic heads, 4. support plates, 5. device framves, 6. fixed heads, 7. guide pillars, 8. cylinders, 9. water levels, 10. web members, 11. accumulators, 12. lifting guide pillars, 13. cylinders, 21. plugs, 22. sealing gaskets, 51. upper table surfaces, 52. following tables, 53. risers among the figure.
Embodiment
Below in conjunction with specification drawings and specific embodiments substantive distinguishing features of the present invention is further described.
As depicted in figs. 1 and 2: maintenance-free battery tegillum water-bath air-tightness detection device, comprise fixed head 6 and the water tank 1 that is positioned at its below, fixed head 6 bottoms are provided with device frame 5, and device frame 5 is made of upper table surface 51 that is parallel to each other and following table 52.Upper table surface 51 joins by guide pillar 7 with fixed head 6, and this guide pillar 7 can be placed a plurality of accumulators to be measured 11 by cylinder 8 control liftings on the following table 52.Upper table surface 51 and following table 52 join by the riser 7 that is positioned at its two ends, and the both sides of riser 7 have vertical chute, and level is provided with support plate 4 between two risers 7, and support plate 4 links to each other with fixed head 6 by lifting guide pillar 12, and by cylinder 13 control liftings.Have a plurality of parallel regulating tanks on the support plate 4, the symmetria bilateralis of support plate 4 is provided with plural number to " L " shape pin 2, and this class pin 2 is provided with aerating device (not complete demonstration among the figure) for having the mechanical type arm of higher-strength between the adjacent pin 2.The outer end of pin 2 is provided with plug 21, and aerating device comprises tensimeter and pneumatic head 3, and the upper end of pin 2 and pneumatic head 3 all connects by web members such as bolt 10 and regulating tank.The outer end of pneumatic head 3 and plug 21 has sealing gasket 22, and sealing gasket 22 is a rubber, and rubber has the shutoff shrinkage pool and one side is bonded on the sealing surface of plug 21 and pneumatic head 3 outer ends.
Can adopt following detection method according to said apparatus: 1. in water tank 1, inject water; 2. accumulator 11 to be measured is placed on the following table 52 of device frame 5 and the location; 3. decent board 4 makes the transverse part of " L " shape pin 2 and the vent port at tegillum two ends be in same horizontal line, unscrew web member 10 such as bolt to adjust the position of pin 2, make plug 22 hide the vent port at accumulator two ends fully, utilize the mechanical type arm that it is compressed; 4. adjust the position of pneumatic head 3, make its electric liquid display panel through hole, cover this through hole fully, utilize cylinder 13 that it is compressed with sealing gasket 22 over against accumulator 11; 5. by the whole device frame 5 of cylinder 8 control guide pillars, 7 declines, the accumulator 11 that is placed on the following table 52 is reduced in the water tank 1, require to make accumulator 11 be immersed in (water level 9 is higher than the cell cover plane) in the water fully; 6. utilize the through hole inflation of aerating device to electric liquid display panel, pressure is 30-40kpa, cuts off source of the gas 3-10 second.See whether produce bubble in the water tank 1 or check by tensimeter whether the pressure in the accumulator 11 changes the impermeability of judging accumulator 11 at 3-10 in second.After detection is finished accumulator 11 is risen from water tank 1, then product is qualified as if no gas leak phenomenon; If product gas leakage is then repaired product.
Claims (8)
1. maintenance-free battery tegillum water-bath air-tightness detection device, it is characterized in that comprising water tank (1), be provided with liftable device frame (5) in the water tank (1), level is provided with support plate (4) in the device frame (5), described support plate (4) but down either side be provided with " L " shape pin (2) of translation of symmetry, the outer end of pin (2) is provided with plug (21), also is provided with the aerating device by electric liquid display panel through hole inflation on the described support plate (4), and described aerating device comprises pneumatic head (3).
2. according to the described maintenance-free battery tegillum of claim 1 water-bath air-tightness detection device, it is characterized in that described device frame (5) comprises upper table surface (51) and the following table (52) that is parallel to each other, upper table surface (51) is connected to a fixed head (6) mutually by guide pillar (7), and this guide pillar (7) is by a cylinder (8) control device frame (5) lifting.
3. according to the described maintenance-free battery tegillum of claim 2 water-bath air-tightness detection device, the two ends that it is characterized in that described upper table surface (51) and following table (52) link to each other by riser (53), the side of described riser (53) has vertical chute, described support plate (4) is connected to fixed head (6) mutually by lifting guide pillar (12), and lifting guide pillar (12) is by the lifting of cylinder (13) control support plate (4).
4. according to the described maintenance-free battery tegillum of claim 3 water-bath air-tightness detection device, it is characterized in that described support plate (4) is provided with plural number to pin (2) and aerating device, have the regulating tank of plurality of parallel on the described support plate (4), described pin (2) and pneumatic head (3) connect by web member (10) and regulating tank.
5. according to claim 1 or 4 described maintenance-free battery tegillum water-bath air-tightness detection devices, it is characterized in that the outer end of described pneumatic head (3) and plug (21) has sealing gasket (22).
6. according to the described maintenance-free battery tegillum of claim 5 water-bath air-tightness detection device, it is characterized in that described sealing gasket (22) is a rubber, described rubber has the shutoff shrinkage pool and one side is bonded on the sealing surface of plug (21) and pneumatic head (3) outer end.
7. maintenance-free battery tegillum water-bath air-tightness detection method is characterized in that utilizing maintenance-free battery tegillum water-bath air-tightness detection device that the impermeability of battery tegillum is detected, and takes following steps successively: 1. inject water in water tank (1); 2. the following table (52) that accumulator to be measured (11) is successively placed on device frame (5) is gone up and the location; 3. the vent port at accumulator (11) tegillum two ends is blocked with the plug (21) of " L " shape pin (2) outer end, and pneumatic head (3) is connected with electric liquid display panel through hole; 4. lowering means frame (5) is to water tank (1); 5. to accumulator (11) pressurization, observe water surface situation or Displaying Meter behind the cut-out source of the gas; 6. will install frame (5) leaves the water and takes out accumulator (11).
8. according to the described detection method of claim 7, it is characterized in that the pressure of described pressurization keeps 30-40kpa, cut off source of the gas 3-10 second.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN2009103094372A CN101696899B (en) | 2009-11-09 | 2009-11-09 | Maintenance-free detection device and method thereof of air tightness of small cell cover |
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| CN2009103094372A CN101696899B (en) | 2009-11-09 | 2009-11-09 | Maintenance-free detection device and method thereof of air tightness of small cell cover |
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| CN101696899A true CN101696899A (en) | 2010-04-21 |
| CN101696899B CN101696899B (en) | 2011-06-15 |
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Cited By (18)
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| CN102183345A (en) * | 2011-01-31 | 2011-09-14 | 中国科学院上海硅酸盐研究所 | Sodium sulfur battery pressing and leakage detection device and using method |
| CN102305693A (en) * | 2011-09-16 | 2012-01-04 | 奇瑞汽车股份有限公司 | Device and method for detecting leak of upper cover of power battery |
| CN102539080A (en) * | 2012-01-06 | 2012-07-04 | 肇庆理士电源技术有限公司 | Sealing detection method and system for lead-acid storage battery |
| CN102798504A (en) * | 2012-08-22 | 2012-11-28 | 潍柴动力西港新能源发动机有限公司 | Leakage detector |
| CN102829923A (en) * | 2012-09-07 | 2012-12-19 | 高精科技(苏州)有限公司 | Air tightness detecting device |
| CN104748919A (en) * | 2013-12-25 | 2015-07-01 | 格力电器（武汉）有限公司 | Leak detection device and method |
| CN105547592A (en) * | 2015-12-07 | 2016-05-04 | 芜湖凯尔电气科技有限公司 | Power lithium battery water immersion test device |
| CN105571793A (en) * | 2016-01-26 | 2016-05-11 | 浙江平湖华龙实业股份有限公司 | Sealing tightness testing device for high-performance battery |
| CN106546386A (en) * | 2015-09-23 | 2017-03-29 | 北京新能源汽车股份有限公司 | Power battery immersion test bench |
| CN106768705A (en) * | 2016-12-27 | 2017-05-31 | 重庆智神科技有限公司 | Leak-checking apparatus |
| CN107515078A (en) * | 2017-09-22 | 2017-12-26 | 江门市丰荣金属制品有限公司 | A kind of gas leak detection device |
| CN107621341A (en) * | 2017-08-22 | 2018-01-23 | 浙江优模新材料科技有限公司 | A kind of method for detecting automobile batteries radiator items seal |
| CN108036900A (en) * | 2017-12-27 | 2018-05-15 | 安徽江航爱唯科环境科技有限公司 | A kind of air-tightness detection method |
| CN108507726A (en) * | 2018-02-28 | 2018-09-07 | 重庆广福科技有限公司 | The mechanism of detectable auto parts machinery air-tightness |
| CN110411681A (en) * | 2019-07-25 | 2019-11-05 | 淄博火炬能源有限责任公司 | Pole quality nondestructive detecting method |
| CN113109730A (en) * | 2021-05-17 | 2021-07-13 | 深圳市讯茂科技有限公司 | Safety aging test automation integrated equipment of new energy automobile battery |
| CN115476293A (en) * | 2022-11-15 | 2022-12-16 | 江苏希尔诺电子科技有限公司 | Battery leakage detection device |
| CN118583384A (en) * | 2024-08-02 | 2024-09-03 | 莱州新安达汽车零部件有限公司 | Automatic test system for detecting tightness of end cover part |
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2009
- 2009-11-09 CN CN2009103094372A patent/CN101696899B/en active Active
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| CN102183345A (en) * | 2011-01-31 | 2011-09-14 | 中国科学院上海硅酸盐研究所 | Sodium sulfur battery pressing and leakage detection device and using method |
| CN102183345B (en) * | 2011-01-31 | 2014-08-06 | 上海电气钠硫储能技术有限公司 | Sodium sulfur battery pressing and leakage detection device and using method |
| CN102305693A (en) * | 2011-09-16 | 2012-01-04 | 奇瑞汽车股份有限公司 | Device and method for detecting leak of upper cover of power battery |
| CN102539080A (en) * | 2012-01-06 | 2012-07-04 | 肇庆理士电源技术有限公司 | Sealing detection method and system for lead-acid storage battery |
| CN102798504A (en) * | 2012-08-22 | 2012-11-28 | 潍柴动力西港新能源发动机有限公司 | Leakage detector |
| CN102798504B (en) * | 2012-08-22 | 2014-10-29 | 潍柴西港新能源动力有限公司 | Leakage detector |
| CN102829923A (en) * | 2012-09-07 | 2012-12-19 | 高精科技(苏州)有限公司 | Air tightness detecting device |
| CN104748919A (en) * | 2013-12-25 | 2015-07-01 | 格力电器（武汉）有限公司 | Leak detection device and method |
| CN106546386A (en) * | 2015-09-23 | 2017-03-29 | 北京新能源汽车股份有限公司 | Power battery immersion test bench |
| CN105547592A (en) * | 2015-12-07 | 2016-05-04 | 芜湖凯尔电气科技有限公司 | Power lithium battery water immersion test device |
| CN105571793A (en) * | 2016-01-26 | 2016-05-11 | 浙江平湖华龙实业股份有限公司 | Sealing tightness testing device for high-performance battery |
| CN106768705A (en) * | 2016-12-27 | 2017-05-31 | 重庆智神科技有限公司 | Leak-checking apparatus |
| CN107621341A (en) * | 2017-08-22 | 2018-01-23 | 浙江优模新材料科技有限公司 | A kind of method for detecting automobile batteries radiator items seal |
| CN107515078A (en) * | 2017-09-22 | 2017-12-26 | 江门市丰荣金属制品有限公司 | A kind of gas leak detection device |
| CN108036900A (en) * | 2017-12-27 | 2018-05-15 | 安徽江航爱唯科环境科技有限公司 | A kind of air-tightness detection method |
| CN108507726A (en) * | 2018-02-28 | 2018-09-07 | 重庆广福科技有限公司 | The mechanism of detectable auto parts machinery air-tightness |
| CN110411681A (en) * | 2019-07-25 | 2019-11-05 | 淄博火炬能源有限责任公司 | Pole quality nondestructive detecting method |
| CN113109730A (en) * | 2021-05-17 | 2021-07-13 | 深圳市讯茂科技有限公司 | Safety aging test automation integrated equipment of new energy automobile battery |
| CN113109730B (en) * | 2021-05-17 | 2022-06-28 | 深圳市讯茂科技有限公司 | Safety aging test automation integrated equipment of new energy automobile battery |
| CN115476293A (en) * | 2022-11-15 | 2022-12-16 | 江苏希尔诺电子科技有限公司 | Battery leakage detection device |
| CN115476293B (en) * | 2022-11-15 | 2023-08-22 | 江苏希尔诺电子科技有限公司 | Battery weeping detection device |
| CN118583384A (en) * | 2024-08-02 | 2024-09-03 | 莱州新安达汽车零部件有限公司 | Automatic test system for detecting tightness of end cover part |
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| CN101696899B (en) | 2011-06-15 |
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Address after: 312300 No. 1801 Renmin West Road, Zhejiang, Shangyu Patentee after: Wolong Electric Group Co., Ltd. Patentee after: Wolong Electric Group Zhejiang Dengta Power Source Co., Ltd. Address before: 312300 No. 1801 Renmin West Road, Zhejiang, Shangyu Patentee before: Wolong Electric Group Co., Ltd. Patentee before: Zhejiang Wolong Dengta Power Source Co., Ltd. |