CN201522361U - Maintenance-free small battery cover water bath air tightness detecting device - Google Patents
Maintenance-free small battery cover water bath air tightness detecting device Download PDFInfo
- Publication number
- CN201522361U CN201522361U CN2009203143694U CN200920314369U CN201522361U CN 201522361 U CN201522361 U CN 201522361U CN 2009203143694 U CN2009203143694 U CN 2009203143694U CN 200920314369 U CN200920314369 U CN 200920314369U CN 201522361 U CN201522361 U CN 201522361U
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- China
- Prior art keywords
- water
- support plate
- maintenance
- bath air
- tightness detection
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Abstract
The utility model relates to a maintenance-free small battery cover water bath air tightness detecting device. Existing air tightness detection for a small storage battery cover easily causes secondary damage to the small cover, and detection results have deviation. The detecting device comprises a water box; a device frame capable of lifting is arranged inside the water box; a supporting plate is horizontally arranged inside the device frame; symmetric L-shaped stop levers capable of moving horizontally are arranged below two sides of the supporting plate; a plug is arranged at the outer end of each stop lever; a gas filling device using electrohydraulic display through holes to fill gas is further arranged on the supporting plate; and the gas filling device includes a gas filling head. An existing detecting method of exposing the small battery cover in air is changed into the detecting device of immersing the small battery cover in water, and the detecting device has accurate detecting results and is not easy to cause secondary damage to the small cover.
Description
Technical field
The utility model belongs to the technical field that the lead-acid accumulator impermeability detects, and is specifically related to a kind of air-tightness detection device of maintenance-free battery tegillum.
Background technology
In the non-maintaining starting battery manufacture process, battery cap is the secondary heat-sealing structure, need carry out impermeability and detect after the tegillum heat-sealing, and this is a very important procedure, if gas leakage can cause accumulator in use to be blasted.The detection method that adopts is at present: the vent port of dew being put aerial accumulator tegillum two ends is blocked with the plug of band rubber, one end of plug has air-filled pore, after accumulator tegillum two ends are blocked, again air-filled pore is inflated, detect it by instrument and whether seal intact.
But in testing process, impulsive force is bigger during because of inflation, and the vent port of tegillum is less, locate under the situation devious at plug, cause the vent port of tegillum to damage during inflation easily, this damage is just found when accumulator is finished the secondary heat-sealing if can not in time find, to cause impaired vent port not repair again, and cause battery to scrap.On the other hand, adopt this air tightness testing method to detect battery and be difficult for detecting less gas leak phenomenon effectively, leakage takes place in regular meeting in the time of in the follow-up use.
The utility model content
The purpose of this utility model provides a kind of air-tightness detection device of maintenance-free battery tegillum, can carry out impermeability to the accumulator tegillum accurately and effectively and detect, and it is reliable to guarantee to detect conclusion.
The utility model adopts following technical scheme for this reason, maintenance-free battery tegillum water-bath air-tightness detection device, it is characterized in that comprising water tank, be provided with liftable device frame in the water tank, level is provided with support plate in the device frame, but the down either side of described support plate is provided with " L " shape pin of the translation of symmetry, and the outer end of pin is provided with plug.To carry out the impermeability detection improvement be that the mechanization that is immersed in the water detects to being placed on accumulator tegillum under the air manually before making it, and effectively improved the detection quality." L " shape pin is the mechanical type arm with higher-strength, the vent port at accumulator tegillum two ends firmly can be blocked, and avoids in pressure process because of the not enough generation of shutoff power gas leak phenomenon.
As further improving and optimization to of the present utility model, also be provided with aerating device on the described support plate by electric liquid display panel through hole inflation, described aerating device comprises pneumatic head.Change into electric liquid display panel through hole inflation by the mode that battery tegillum two ends vent port is inflated existing, safe and reliable.
Described device frame comprises upper table surface and the following table that is parallel to each other, and upper table surface is connected to a fixed head mutually by guide pillar, and this guide pillar is by a cylinder control unit frame lifting.Utilize the easy on and off lifting of cylinder control guide pillar implement device frame, compare by manually accumulator being carried out lifting more laborsaving.
The two ends of described upper table surface and following table link to each other by riser, and the side of described riser has vertical chute, and described support plate is connected to fixed head mutually by the lifting guide pillar, and the lifting guide pillar is by the lifting of cylinder control support plate.Utilize the moving up and down of pressure control support plate of cylinder, can satisfy the detection position requirement of different size accumulator, and keep pneumatic head can fit tightly on electric liquid display panel through hole, guarantee that gas replenishment process has good air-tightness.
Described support plate is provided with plural number to pin and aerating device, has the regulating tank of plurality of parallel on the described support plate, and described pin and pneumatic head connect by web member and regulating tank.Can carry out impermeability to a plurality of accumulator tegillums simultaneously detects, being convenient to pin carries out parallel and fine setting vertical direction with pneumatic head, the vent port and the electric liquid display panel through hole at itself and different model accumulator tegillum two ends are matched, improved the scope of application and the detection efficiency of this device.
The outer end of described pneumatic head and plug has sealing gasket, and described sealing gasket is a rubber, and described rubber has the shutoff shrinkage pool and one side is bonded on the sealing surface of plug and pneumatic head outer end.Rubber is generally industrial vulcanized rubber, and the shrinkage pool that has on rubber makes its vent port that can coat the accumulator two ends and electric liquid display panel through hole, and sealing effectiveness is better.
The beneficial effects of the utility model are embodied in: will have now to reveal and put aerial detection method and change pick-up unit and the method that is immersed in the water into, the inflation of pressurizeing again after being placed on accumulator in the water, the bubble that less gas leak phenomenon can produce from water is found out, and bigger gas leak phenomenon can detect by tensimeter simultaneously.The sealing that adopts aforesaid way to detect the accumulator tegillum is compared single more simple and clear by the variation of tensimeter detection internal storage battery pressure.The utility model is inflated by electric liquid display panel through hole on the other hand, has changed the inflation inlet of existing product, and gas replenishment process safety can not cause secondary to damage and causes scrapping the accumulator tegillum.
Description of drawings
Fig. 1 is the structural representation of the utility model pick-up unit.
Fig. 2 is the structural representation of the utility model device frame.
1. water tanks, 2. pins, 3. pneumatic heads, 4. support plates, 5. device framves, 6. fixed heads, 7. guide pillars, 8. cylinders, 9. water levels, 10. web members, 11. accumulators, 12. lifting guide pillars, 13. cylinders, 21. plugs, 22. sealing gaskets, 51. upper table surfaces, 52. following tables, 53. risers among the figure.
Embodiment
Below in conjunction with specification drawings and specific embodiments substantive distinguishing features of the present utility model is further described.
As depicted in figs. 1 and 2: maintenance-free battery tegillum water-bath air-tightness detection device, comprise fixed head 6 and the water tank 1 that is positioned at its below, fixed head 6 bottoms are provided with device frame 5, and device frame 5 is made of upper table surface 51 that is parallel to each other and following table 52.Upper table surface 51 joins by guide pillar 7 with fixed head 6, and this guide pillar 7 can be placed a plurality of accumulators to be measured 11 by cylinder 8 control liftings on the following table 52.Upper table surface 51 and following table 52 join by the riser 7 that is positioned at its two ends, and the both sides of riser 7 have vertical chute, and level is provided with support plate 4 between two risers 7, and support plate 4 links to each other with fixed head 6 by lifting guide pillar 12, and by cylinder 13 control liftings.Have a plurality of parallel regulating tanks on the support plate 4, the symmetria bilateralis of support plate 4 is provided with plural number to " L " shape pin 2, and this class pin 2 is provided with aerating device (not complete demonstration among the figure) for having the mechanical type arm of higher-strength between the adjacent pin 2.The outer end of pin 2 is provided with plug 21, and aerating device comprises tensimeter and pneumatic head 3, and the upper end of pin 2 and pneumatic head 3 all connects by web members such as bolt 10 and regulating tank.The outer end of pneumatic head 3 and plug 21 has sealing gasket 22, and sealing gasket 22 is a rubber, and rubber has the shutoff shrinkage pool and one side is bonded on the sealing surface of plug 21 and pneumatic head 3 outer ends.
Can adopt following detection method according to said apparatus: 1. in water tank 1, inject water; 2. accumulator 11 to be measured is placed on the following table 52 of device frame 5 and the location; 3. decent board 4 makes the transverse part of " L " shape pin 2 and the vent port at tegillum two ends be in same horizontal line, unscrew web member 10 such as bolt to adjust the position of pin 2, make plug 22 hide the vent port at accumulator two ends fully, utilize the mechanical type arm that it is compressed; 4. adjust the position of pneumatic head 3, make its electric liquid display panel through hole, cover this through hole fully, utilize cylinder 13 that it is compressed with sealing gasket 22 over against accumulator 11; 5. by the whole device frame 5 of cylinder 8 control guide pillars, 7 declines, the accumulator 11 that is placed on the following table 52 is reduced in the water tank 1, require to make accumulator 11 be immersed in (water level 9 is higher than the cell cover plane) in the water fully; 6. utilize the through hole inflation of aerating device to electric liquid display panel, pressure is 30-40kpa, cuts off source of the gas 3-10 second.See whether produce bubble in the water tank 1 or check by tensimeter whether the pressure in the accumulator 11 changes the impermeability of judging accumulator 11 at 3-10 in second.After detection is finished accumulator 11 is risen from water tank 1, then product is qualified as if no gas leak phenomenon; If product gas leakage is then repaired product.
Claims (7)
1. maintenance-free battery tegillum water-bath air-tightness detection device, it is characterized in that comprising water tank (1), be provided with liftable device frame (5) in the water tank (1), level is provided with support plate (4) in the device frame (5), described support plate (4) but down either side be provided with " L " shape pin (2) of translation of symmetry, the outer end of pin (2) is provided with plug (21)
2. according to the described maintenance-free battery tegillum of claim 1 water-bath air-tightness detection device, it is characterized in that also being provided with on the described support plate (4) aerating device by electric liquid display panel through hole inflation, described aerating device comprises pneumatic head (3).
3. according to the described maintenance-free battery tegillum of claim 2 water-bath air-tightness detection device, it is characterized in that described device frame (5) comprises upper table surface (51) and the following table (52) that is parallel to each other, upper table surface (51) is connected to a fixed head (6) mutually by guide pillar (7), and this guide pillar (7) is by a cylinder (8) control device frame (5) lifting.
4. according to the described maintenance-free battery tegillum of claim 3 water-bath air-tightness detection device, the two ends that it is characterized in that described upper table surface (51) and following table (52) link to each other by riser (53), the side of described riser (53) has vertical chute, described support plate (4) is connected to fixed head (6) mutually by lifting guide pillar (12), and lifting guide pillar (12) is by the lifting of cylinder (13) control support plate (4).
5. according to the described maintenance-free battery tegillum of claim 4 water-bath air-tightness detection device, it is characterized in that described support plate (4) is provided with plural number to pin (2) and aerating device, have the regulating tank of plurality of parallel on the described support plate (4), described pin (2) and pneumatic head (3) connect by web member (10) and regulating tank.
6. according to claim 1 or 5 described maintenance-free battery tegillum water-bath air-tightness detection devices, it is characterized in that the outer end of described pneumatic head (3) and plug (21) has sealing gasket (22).
7. according to the described maintenance-free battery tegillum of claim 6 water-bath air-tightness detection device, it is characterized in that described sealing gasket (22) is a rubber, described rubber has the shutoff shrinkage pool and one side is bonded on the sealing surface of plug (21) and pneumatic head (3) outer end.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2009203143694U CN201522361U (en) | 2009-11-09 | 2009-11-09 | Maintenance-free small battery cover water bath air tightness detecting device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN2009203143694U CN201522361U (en) | 2009-11-09 | 2009-11-09 | Maintenance-free small battery cover water bath air tightness detecting device |
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CN201522361U true CN201522361U (en) | 2010-07-07 |
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CN2009203143694U Expired - Lifetime CN201522361U (en) | 2009-11-09 | 2009-11-09 | Maintenance-free small battery cover water bath air tightness detecting device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109238580A (en) * | 2018-08-29 | 2019-01-18 | 芜湖鸣人热能设备有限公司 | A kind of thermal energy pipe air tightness detection equipment |
CN113483954A (en) * | 2021-07-08 | 2021-10-08 | 徐向前 | Water immersion type automobile exhaust pipe air tightness detection device and detection method |
-
2009
- 2009-11-09 CN CN2009203143694U patent/CN201522361U/en not_active Expired - Lifetime
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109238580A (en) * | 2018-08-29 | 2019-01-18 | 芜湖鸣人热能设备有限公司 | A kind of thermal energy pipe air tightness detection equipment |
CN113483954A (en) * | 2021-07-08 | 2021-10-08 | 徐向前 | Water immersion type automobile exhaust pipe air tightness detection device and detection method |
CN113483954B (en) * | 2021-07-08 | 2022-12-23 | 苏州苏勃检测技术服务有限公司 | Water immersion type automobile exhaust pipe air tightness detection device and detection method |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20100707 Effective date of abandoning: 20091109 |