CN101696533A - Alpacafiber-imitation carpet and preparation method thereof - Google Patents
Alpacafiber-imitation carpet and preparation method thereof Download PDFInfo
- Publication number
- CN101696533A CN101696533A CN200910196680A CN200910196680A CN101696533A CN 101696533 A CN101696533 A CN 101696533A CN 200910196680 A CN200910196680 A CN 200910196680A CN 200910196680 A CN200910196680 A CN 200910196680A CN 101696533 A CN101696533 A CN 101696533A
- Authority
- CN
- China
- Prior art keywords
- woollen blanket
- silk
- imitative
- preparation
- cloth
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Abstract
The invention relates to a terylene carpet. The fabric of the alpacafiber-imitation carpet comprises surface silk and bottom silk; a raw material of the surface silk is 50D-400D/384FPOY polyester silk; a raw material of the bottom silk is 68D-100D FDY polyester silk; the POY polyester silk accounts for 60 to 75 percent of the gross mass of a fiber material; and the FDY polyester silk accounts for 25 to 40 percent of the gross mass of the fiber material. The terylene carpet breaks the tradition, directly utilizes pre-oriented yarn POY as the raw material for weaving the carpet, utilizes special mixture ratio and a special process to make a product have good elasticity, plumpy and flexible hand feeling, lustrous and natural appearance, crystal color and use comfortableness similar to alpacafiber fabrics. In addition, the terylene carpet totally uses the terylene material, has low cost, is very convenient to clean and easy to dry simultaneously, meets the requirement of wider consumers and is more superior to the market application and popularization of the alpacafiber fabric.
Description
Technical field
The present invention relates to preparation method's technical field of a kind of terylene woollen blanket and this woollen blanket thereof.
Background technology
Existing market is maked rapid progress, and people require to trend towards fashion-orientation, comfortableization by single warmth retention property to woollen blanket, is exactly that the super softness of generally acknowledging is light and utilize the lining of alpaca wool preparation, but very warming a kind of lining.But alpaca wool is very expensive, than also expensive a lot of times of the price of general wool, so the woollen blanket cost that weaves is just very high, is not suitable for ordinary consumer.
Therefore, develop a kind of low cost, be similar to soft comfortable as the alpaca wool woollen blanket, outward appearance naturally the woollen blanket that moistens of jade-like stone be that market prospects are arranged very much.
Summary of the invention
Purpose of the present invention addresses the above problem exactly, and a kind of imitative alpaca wool woollen blanket is provided, and this woollen blanket all uses commercially available polyester raw material, utilizes special proportioning and technology, has good elasticity, comfortable feel, and gloss appearance is natural, the lustrous and transparent profit of color.
Another object of the present invention just provides the preparation method of above-mentioned imitative alpaca wool woollen blanket.
The present inventor has furtherd investigate various commercially available fiber properties commonly used, through experiment repeatedly, changed the original of POY silk at last and done half-finished purposes, but directly be used for weaving woollen blanket, display effect is very good as a result, and the woollen blanket that weaves produces a desired effect.
The technical scheme that the present invention takes is as follows:
A kind of imitative alpaca wool woollen blanket, lining comprises face silk and end silk, and the raw material of face silk is the POY terylene thread of 50D-400D/384F, and end silk is the FDY terylene thread of 68D-100D; The POY terylene thread accounts for the 60%-75% of fibrous raw material gross mass, and the FDY terylene thread accounts for 40%25% of fibrous raw material gross mass.
Preferred scheme is that used POY terylene thread carries out network processing, every meter 90-110 nexus.
The preparation method of imitative alpaca wool woollen blanket of the present invention may further comprise the steps:
A) be ready in proportion weave the woollen blanket grey cloth behind the raw material, cut open the width of cloth;
B) grey cloth is carried out heat setting, then dyeing;
C) dye back arrangement, then plucking, shake grain, scald light (cropping), the finished product typing.
Because characteristics such as rub resistance have been made not in the POY silk weaving, should reduce each operation tension force according to the technological principle of " light tension force, few friction, phozy " preparing each working procedure processing, assurance network joint is not damaged, reduce of the friction of each operation, keep any surface finish of silk, avoid scraping disconnected monofilament silk.
Among the above-mentioned step a, the woollen blanket grey cloth can use warping, through the braiding making method, also can use large circle machine to weave.Because the particularity of POY silk, the preferred bobbin of type that warping adopts radially moves back the bobbin cradle Sectional warping machines of separating, and the warping linear speed is at 50-55m/min, and warping tension force is unsuitable excessive, and preferable weight of tension ring is at 6-9g.Because the smooth no filoplume of POY tow itself is added the existence that long filament has residual moment of torsion, if warping is stopped suddenly, silk is come off in a large number, twist together into handle,, prevent from that network yarn from coming off to cause kink so one of fairly simple effective scheme is a sleeve anti-drop bag on the warping bobbin.Through the repeated multiple times experiment, the woollen blanket effect that the multi-functional cut velvet circular knitting machine of discovery JL-08 type weaves is best.
Among the above-mentioned step b, described grey cloth is carried out heat setting, effect is the woollen blanket grey cloth to be eliminated knit the internal stress that is caused in the system process, eliminates wrinkle, guarantees dimensionally stable.Preferred use xeothermic typing method, temperature 85-100 ℃, time 20-60 second.HEAT SETTING is handled and can be made grey cloth reach stable, reduces washing shrinkage, and POY silk boiling water shrinkage is at 53%-56%.
Described dyeing flow process: 1, grey cloth advances cylinder and rises and dye 40-50 ℃, be warming up to then 125-135 ℃ of insulation 40-50min (wherein 60 to 100 ℃ programming rate is controlled at 1-2 ℃/min, 100 to 135 ℃ of programming rates be controlled at 2-3 ℃/min); 2, dye finish cool to 45-55 ℃ (cooling rate be controlled at 0.5-1.5 ℃/min); 3, tentering oven dry: dry by the fire chamber maximum temperature 130-160 ℃, cloth speed 15-35m/min.
Among the above-mentioned step c, it is preferred by production practices the boiling hot light cropping technology of different size, different cultivars have been carried out comparison, has determined to meet the boiling hot production technology of cutting of quality requirement of the present invention at last.Technological process is as follows: 1, oven dry grey cloth; 2, turn over cloth; 3, carding (4 groups continuous, advances cloth, speed 5m/min along hair); 4, single roller is two scalds (170 ℃, contrary hair advances cloth, speed 5m/min); 5, scald light cropping (150 ℃, speed 6m/min).
Beneficial effect of the present invention:
The present invention breaks traditions, and directly uses pre-oriented yarn POY to do raw material and weaves woollen blanket, utilizes special proportioning and technology, make product have better elastic, plentiful soft hand feeling, gloss appearance nature, the lustrous and transparent profit of color have the comfort same with the alpaca wool fabric.In addition, the present invention all uses commercially available polyester raw material, and cost is low; Very convenient again cleaning simultaneously, easily dried, the market that more is better than the alpaca wool fabric is used and is promoted.
Generally speaking, the present invention selects suitable fibrous raw material, when reducing cost of material, boiling water shrinkage uniformity, dyeing uniformity and the follow-up boiling hot shearing process of strict control lining on the weaving process, this product is had with similar soft feel of alpaca wool and comfort, solve the many disadvantages that existing commercially available woollen blanket exists, satisfied more consumers in general's demand.
The specific embodiment
Below in conjunction with embodiment the present invention is described in further detail
Embodiment 1
A) select materials: the raw material of face silk adopts the POY terylene thread of 200D/384F, pre-net, every meter 100 nexus; End silk face fabric is the 100DFDY terylene thread.Wherein the POY silk accounts for 75%, the 100D polyester FDY accounts for 25% of total composition.
B) warping, make through braiding: the warping type adopts bobbin radially to move back the bobbin cradle Sectional warping machines of separating, warping linear speed 50-55m/min, weight of tension ring 8g in warping technology.Sleeving plastic bag on the warping bobbin prevents from that network yarn from coming off to cause kink.
C) grey cloth is carried out dry heat-setting and handle, give certain horizontal tension simultaneously, the big molecule in the inside is reset according to tension direction, set up new balance, cooling is fast then knitted the internal stress that is caused in the system process thereby fabric is eliminated, eliminate wrinkle, guarantee dimensionally stable, reduce washing shrinkage.Woollen blanket grey cloth heating maximum temperature is handled 30s to 90-95 ℃.
D) dyeing, technological process: grey cloth advances cylinder to be risen and dyes 40-50 ℃ and be warming up to 130 ℃ of insulation 45min (wherein 60-100 ℃ heats up with 1.5 ℃/min, 100-120 ℃ heat up with 2 ℃/min); Dye to finish and cool to 50 ℃ with 1 ℃/min; Tentering oven dry: dry by the fire chamber maximum temperature 150-155 ℃, cloth speed 20m/min, fabric width 2.3m, length 2m.Put spent dye liquor at last.Dyeing machine model: U type jet dyeing machine, maximum working pressure (MWP): 980N, operating pressure: 24.5N, dye vat volume 250L, operating temperature: 154 ℃, liquor ratio: 1: 25.
E) plucking, shake grain, scald light (cropping), the finished product typing.To dye back arrangement of grey cloth, technological process is as follows: oven dry back grey cloth, turn over cloth, carding (4 groups continuous, advances cloth, speed 5m/min along hair), single roller is two scalds (170 ℃, contrary hair advances cloth, speed 5m/min), scald light cropping (150 ℃, speed 6m/min).The woollen blanket feel that weaves is very good, and color jade-like stone profit reaches pre-provisioning request.
Embodiment 2
The raw material that the face silk adopts is the POY terylene thread of 350D/384F, pre-net, every meter 90 nexus; End silk is made for the 100DFDY silk.Wherein the POY silk accounts for 60%, the 100D polyester FDY accounts for 40% of total composition.
Processing step is with embodiment 1.
The woollen blanket that weaves is compared with alpaca wool, does not have difference on the feel, as snug as a bug in a rug.
Embodiment 3
(1) the material choice lining is the POY silk of 200D/384F, pre-net, every meter 100 nexus; End silk is made for the 100DFDY silk.Wherein the POY silk accounts for 70%, the 100D polyester FDY accounts for 30% of total composition.
(2) adopt the multi-functional cut velvet circular knitting machine of JL-08 type, use Britain to produce the steel wire runway, have a machine in operation steadily easily, alignment pin assembling about also special in addition the employing, adopt this configuration to make concentricity be difficult for sideslip, the smooth no horizontal stripe of the grey cloth face that weaves, wool yarn height 8mm-15mm, grammes per square metre is about 250 grams;
(3) obtain grey cloth after, with the technology identical grey cloth is carried out HEAT SETTING, stamp or dyeing with embodiment 1, the plucking typing, shake grain, scald light (cropping), the finished product typing;
(4) cut out, be sewn into woollen blanket.
The woollen blanket that weaves is smooth to be compared with alpaca wool along sliding, does not have difference on the feel, very soft comfortable.
Claims (10)
1. imitative alpaca wool woollen blanket, lining comprises face silk and end silk, and the raw material of face silk is the POY terylene thread of 50D-400D/384F, and end silk is the FDY terylene thread of 68D-100D; The POY terylene thread accounts for the 60%-75% of fibrous raw material gross mass, and the FDY terylene thread accounts for the 40%-25% of fibrous raw material gross mass.
2. imitative alpaca wool woollen blanket as claimed in claim 1 is characterized in that: every meter 90-110 of POY terylene thread nexus.
3. the preparation method of claim 1 or 2 described imitative alpaca wool woollen blankets may further comprise the steps:
A) be ready in proportion weave the woollen blanket grey cloth behind the raw material, cut open the width of cloth;
B) grey cloth is carried out heat setting, then dyeing;
C) dye back arrangement, then plucking, shake grain, scald light (cropping), the finished product typing.
4. the preparation method of imitative alpaca wool woollen blanket as claimed in claim 3 is characterized in that: the woollen blanket grey cloth uses warp knitting machine or uses large circle machine to weave.
5. the preparation method of imitative alpaca wool woollen blanket as claimed in claim 4 is characterized in that: when using warp knitting machine to weave, the preferred bobbin of type that warping adopts radially moves back the bobbin cradle Sectional warping machines of separating, and the warping linear speed is at 50-55m/min, and weight of tension ring is 6-9g.
6. the preparation method of imitative alpaca wool woollen blanket as claimed in claim 5 is characterized in that: when using warp knitting machine to weave, sleeve anti-drop bag on the warping bobbin prevents from that network yarn from coming off to cause kink.
7. the preparation method of imitative alpaca wool woollen blanket as claimed in claim 4 is characterized in that: large circle machine uses the multi-functional cut velvet circular knitting machine of JL-08 type.
8. the preparation method of imitative alpaca wool woollen blanket as claimed in claim 3 is characterized in that: it is xeothermic typing method that the said grey cloth of step b carries out heat setting, temperature 85-100 ℃, and time 20-60 second.
9. the preparation method of imitative alpaca wool woollen blanket as claimed in claim 3, it is characterized in that: the said dyeing flow process of step b is as follows: a, grey cloth advance cylinder to be risen and dyes 40-50 ℃, be warming up to 125-135 ℃ of insulation 40-50min then, wherein 60 to 100 ℃ programming rate is controlled at 1-2 ℃/min, and 100 to 135 ℃ of programming rates are controlled at 2-3 ℃/min; B, dye to finish and cool to 45-55 ℃, cooling rate be controlled at 0.5-1.5 ℃/min); C, tentering oven dry are dried by the fire chamber maximum temperature 130-160 ℃, cloth speed 15-35m/min.
10. the preparation method of imitative alpaca wool woollen blanket as claimed in claim 3 is characterized in that: the boiling hot shearing process flow process of step c is as follows: a, oven dry grey cloth; B, turn over cloth; C, carding, 4 groups are continuous, advance cloth, speed 5m/min along hair; D, 170 ℃ of two scalding of single roller, contrary hair advances cloth, speed 5m/min; E, boiling hot light cropping: 150 ℃ of temperature, speed 6m/min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910196680A CN101696533A (en) | 2009-09-28 | 2009-09-28 | Alpacafiber-imitation carpet and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910196680A CN101696533A (en) | 2009-09-28 | 2009-09-28 | Alpacafiber-imitation carpet and preparation method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101696533A true CN101696533A (en) | 2010-04-21 |
Family
ID=42141657
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200910196680A Pending CN101696533A (en) | 2009-09-28 | 2009-09-28 | Alpacafiber-imitation carpet and preparation method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101696533A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103352311A (en) * | 2013-06-08 | 2013-10-16 | 江苏澳丹奴家纺有限公司 | Yarn-dyed brushed fabric |
| CN103628266A (en) * | 2013-12-02 | 2014-03-12 | 江苏海纶染整有限公司 | Dyeing and finishing method of horizontal shearing fluff |
| CN104695079A (en) * | 2013-12-04 | 2015-06-10 | 吴江福华织造有限公司 | Starching technology of 20D/7F high-elastic yarns |
| CN106835482A (en) * | 2016-12-27 | 2017-06-13 | 常熟市欣鑫经纬编有限公司 | Noctilucence flannel fabric lining |
| CN110129957A (en) * | 2019-05-28 | 2019-08-16 | 洪泽联合化纤有限公司 | A kind of superfine high-density fiber pile fabric |
| CN111254704A (en) * | 2020-01-19 | 2020-06-09 | 宁波大军长毛绒有限公司 | Preparation process of wool-like fabric |
-
2009
- 2009-09-28 CN CN200910196680A patent/CN101696533A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103352311A (en) * | 2013-06-08 | 2013-10-16 | 江苏澳丹奴家纺有限公司 | Yarn-dyed brushed fabric |
| CN103628266A (en) * | 2013-12-02 | 2014-03-12 | 江苏海纶染整有限公司 | Dyeing and finishing method of horizontal shearing fluff |
| CN104695079A (en) * | 2013-12-04 | 2015-06-10 | 吴江福华织造有限公司 | Starching technology of 20D/7F high-elastic yarns |
| CN106835482A (en) * | 2016-12-27 | 2017-06-13 | 常熟市欣鑫经纬编有限公司 | Noctilucence flannel fabric lining |
| CN110129957A (en) * | 2019-05-28 | 2019-08-16 | 洪泽联合化纤有限公司 | A kind of superfine high-density fiber pile fabric |
| CN111254704A (en) * | 2020-01-19 | 2020-06-09 | 宁波大军长毛绒有限公司 | Preparation process of wool-like fabric |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102061549B (en) | Processing method of semi-worsted ultra-thin double-faced overcoating wool fabric | |
| CN101760896B (en) | Terylene super fine denier double-faced short floss textile and production method thereof | |
| CN101215751A (en) | Terylen cotton knitting coral fleece plus material | |
| CN101781830B (en) | Antibacterial deodorant ultra-fine denier polyester raschel blanket and production method thereof | |
| CN103696111B (en) | Three-dimensional loop flannelette shell fabric and preparation method thereof | |
| CN101696533A (en) | Alpacafiber-imitation carpet and preparation method thereof | |
| CN104131408B (en) | A kind of containing cotton warp-knitted face fabric and processing method thereof | |
| CN102851845A (en) | High-count smooth double-faced wool and production process thereof | |
| CN101736506A (en) | Production method of double-face coral fleece fabric | |
| CN106592085A (en) | Production method of rabbit-hair-like villous-fiber fabric | |
| CN101440552A (en) | Koala velvet and production method thereof | |
| CN102704145A (en) | Suede elastic tweed fabric and production method thereof | |
| CN103774462A (en) | Preparation process for knitted two-way-stretch washable lining | |
| CN102618993A (en) | Method for preparing cashmere fabric | |
| CN106567182A (en) | Method for producing weft-knitting suede fabric | |
| CN104294450A (en) | Light and thin wool blended fabric and preparation method thereof | |
| CN102132959A (en) | Warm-keeping sweater containing modified polyester fiber and processing technique thereof | |
| CN105506814A (en) | Polyester-and-viscose-blended AB yarn wool-like fabrics and manufacturing method thereof | |
| CN102828340A (en) | Woolen blanket and production method thereof | |
| CN108914349A (en) | A kind of Roman cloth and preparation method thereof | |
| CN106435896A (en) | Method for preparing and processing semi-worsted section color slub yarn | |
| CN110424089A (en) | It is a kind of it is two-sided can plucking flannelette knitted side material and preparation method thereof | |
| CN103255540B (en) | Comfortable high-emulation wool fabric, production technology thereof and textile thereof | |
| CN102162169A (en) | Shengma fiber plush printed blanket and preparation method thereof | |
| CN102094316A (en) | Plain creased fabric and manufacturing method thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Open date: 20100421 |