CN101696524A - Antistatic and anti-tearing grid cloth and preparation method thereof - Google Patents
Antistatic and anti-tearing grid cloth and preparation method thereof Download PDFInfo
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- CN101696524A CN101696524A CN200910218808A CN200910218808A CN101696524A CN 101696524 A CN101696524 A CN 101696524A CN 200910218808 A CN200910218808 A CN 200910218808A CN 200910218808 A CN200910218808 A CN 200910218808A CN 101696524 A CN101696524 A CN 101696524A
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Abstract
The invention discloses an antistatic and anti-tearing grid cloth, which comprises cloth yarns and reinforcing ribs arranged along the warp direction and weft direction of the cloth yarns at intervals of 0.3 to 2.5 cm; the reinforcing ribs are yarns blended or doubled by a conduction material containing metal or organism or a static dissipative material; and two or more than two reinforcing ribs are arranged. The preparation method of the grid cloth comprises the following steps: firstly, selecting the suitable reinforcing ribs, then performing warping, sizing, drawing-in, weaving, inspecting and accepting and sorting to obtain the antistatic and anti-tearing grid cloth. The antistatic and anti-tearing grid cloth has low surface resistance, good antistatic and anti-tearing functions, effectively provides static shielding for human body and eliminates or alleviates fire, explosion, product scrap, casualties and property loss caused by electrostatics.
Description
Technical field
The invention belongs to the textile material technical field, be specifically related to a kind of antistatic, anti-tearing grid cloth, the invention still further relates to the preparation method of this antistatic, anti-tearing grid cloth.
Background technology
Along with industrial high speed development, and the applying rapidly of new material, the harm problem that makes numerous industries be subjected to static also becomes increasingly conspicuous.As some special workplaces such as Aero-Space, military project, electronics, medicine, petrochemical industry, electric power, coals since static cause fire, blast, product rejection, cause casualties and the example of property loss of common occurrence.And majority is that the generation discharge spark causes accidentally because the static of physical activity generation surpasses safety limit.The people can produce static in activity such as movable as walk, squatted, human body is again the most common electrostatic power sources, so the electrostatic defending of human body is of paramount importance.Serious consequence that its harm causes and economic loss have caused people's common concern and attention, and country and industry have been put into effect the relevant laws and regulations of antistatic.Especially in process of production to the place of electrostatic sensitive, a lot of industry and enterprises have been strict with the staff and have been worn and have clothes and the auxiliary products thereof that the electrostatic-proof function cloth is manufactured, and threaten safety and production to prevent these stealthy harm.
In recent years, the research of domestic and international existing antistatic textiles.Three classes are arranged substantially:
(1) fabric is done the back arrangement with antistatic finishing agent;
(2) with the blending that improves fibre grafting modification that fabric moisture is a purpose, hydrophilic fibre with interweave;
(3) conductive fiber is knitted in blending or embedding.
The mechanism of action of preceding two kinds of methods all belongs to raising fabric regain, reduces insulating properties, quickens electrostatic leakage.Therefore if in dry environment or through after the washing repeatedly, processing effect or not durable or not remarkable is used on fabric at business suit usually.The third method solves the electrostatic problem of textiles relatively lastingly, basically, so be applied to producing anti-static clothing at present.But there is following point:
(1) the surface resistivity height (about 1.0 * 10 of antistatic textiless such as cotton, viscose glue, chemical fibre
11More than the Ω), in the place of electrostatic sensitive, can not correctly play the purpose of antistatic;
(2) because of be subjected to the external force effect carelessly in work or washing, causing conductive fiber disconnection or clothes material to tear its antistatic performance of damaged back can reduce greatly, even inefficacy, can not satisfy protection static and human body security needs.
Summary of the invention
The purpose of this invention is to provide a kind of antistatic, anti-tearing grid cloth, solved the problem that existing antistatic cloth is of limited application, anti-static effect is bad.
Another object of the present invention provides a kind of method for preparing above-mentioned antistatic, anti-tearing grid cloth.
The technical solution adopted in the present invention is, a kind of antistatic, anti-tearing grid cloth, comprise cloth yarn and the strength bar that is provided with every 0.3cm~2.5cm along the warp-wise of cloth yarn, broadwise, strength bar is to contain the yarn that metal or organic conductive material or static dissipative material are made.
Another technical scheme of the present invention is, a kind of method for preparing antistatic, anti-tearing grid cloth is specifically implemented according to following steps:
Step 1: by the requirement of cloth surface resistivity, select suitable strength bar, every 0.3cm~2.5cm strength bar is set along warp-wise, the broadwise of cloth yarn;
Step 2: warping;
Step 3: sizing, it is 1%~3% that regain is set, the rate of sizing is 3%~11%, percentage elongation is 0.3%~1%, unwinding tension is 570N~850N, and advancing yarn tension is 570N~750N, and mud jacking pressure is 8KN~18KN, slurry viscosity is 5s~9s, the speed of a motor vehicle is 50m/min~70m/min, and wet district tension force is 590N~990N, and doing district's tension force is 1800N~2100N, wet district drying tube temperature is 130 ℃~135 ℃, and doing district's drying tube temperature is 120 ℃~130 ℃;
Step 4: pass, distinguish cloth yarn and strength bar, find out strength bar, the correct back of sub-argument threading yarn;
Step 5: weave, check and accept and the back arrangement, obtain antistatic, anti-tearing grid cloth.
Characteristics of the present invention also are,
Wherein by the requirement of cloth surface resistivity, select suitable strength bar, concrete system of selection is as follows: the cloth surface resistivity is 1.0 * 10
3-4Selecting resistance value during Ω is 1.0 * 10
1-2The strength bar of Ω cm (2), cloth surface resistivity are 1.0 * 10
4-5Selecting resistance value during Ω is 1.0 * 10
2-3The strength bar of Ω cm (2), cloth surface resistivity are 1.0 * 10
5-6Selecting resistance value during Ω is 1.0 * 10
3-4The strength bar of Ω cm (2), cloth surface resistivity are 1.0 * 10
6-7Selecting resistance value during Ω is 1.0 * 10
4-5The strength bar of Ω cm (2), cloth surface resistivity are 1.0 * 10
7-8Selecting resistance value during Ω is 1.0 * 10
5-6The strength bar of Ω cm (2), cloth surface resistivity are 1.0 * 10
8-9Selecting resistance value during Ω is 1.0 * 10
6-7The strength bar of Ω cm (2), cloth surface resistivity are 1.0 * 10
9-10Selecting resistance value during Ω is 1.0 * 10
7-8The strength bar of Ω cm (2).
The conductive material of metal wherein adopts stainless steel fibre or copper fiber;
Wherein organic conduction or inferior conductive material are: the conductive fiber made from conductive materials such as carbon black, graphite, metal or metal oxide and (as: nylon 6, nylon, the terylene etc.) blend of common parent high polymer or composite spinning.
Wherein during warping, the speed of a motor vehicle of warping machines is controlled at 700m/min, and tension force is between 3480N~3560N.
The beneficial effect of antistatic of the present invention, anti-tearing grid cloth is, the sheet resistance of cloth is low, have good anti-static and the anti-function of tearing, the protective clothes of manufacturing can be used for some special workplaces such as Aero-Space, military project, electronics, medicine, petrochemical industry, electric power, coal, effectively for human body provides electrostatic screen, eliminate or alleviate the fire that static causes, casualties, product rejection and the property loss that blast is caused.
Description of drawings
Fig. 1 is the structural representation of antistatic of the present invention, anti-tearing grid cloth.
Among the figure, 1. cloth yarn, 2. strength bar.
The specific embodiment
The present invention is described in detail below in conjunction with the drawings and specific embodiments.
Antistatic of the present invention, anti-tearing grid cloth, as shown in Figure 1, comprise cloth yarn 1 and along the warp-wise of cloth yarn 1, the strength bar more than two or two 2 that broadwise is provided with every 0.3cm~2.5cm, strength bar 2 is coarser than cloth yarn 1, employing contain metal or organic conductive material or static dissipative material blending or and the yarn that is twisted into, the conductive material of metal adopts stainless steel fibre or copper fiber etc., and organic conduction or inferior conductive material are: with carbon black, graphite, conductive material such as metal or metal oxide and common parent high polymer (as: nylon 6, nylon, terylene etc.) conductive fiber made of blend or composite spinning.
The resistance value of strength bar 2 is: 1.0 * 10
2Ω cm~1.0 * 10
7Ω cm, its resistance value size decision cloth surface resistivity height, its relation is as follows:
The preparation method of a kind of antistatic of the present invention, anti-tearing grid cloth, specifically implement according to following steps:
Step 1: by the requirement of cloth surface resistivity, select suitable strength bar 2, every 0.3cm~2.5cm strength bar 2 is set along warp-wise, the broadwise of cloth yarn 1;
Step 2: warping, the speed of a motor vehicle of warping machines is controlled at 700m/min, and tension force is between 3480N~3560N;
Step 3: sizing, it is 1%~3% that regain is set, the rate of sizing is 3%~11%, percentage elongation is 0.3%~1%, unwinding tension is 570N~850N, and advancing yarn tension is 570N~750N, and mud jacking pressure is 8KN~18KN, slurry viscosity is 5s~9s, the speed of a motor vehicle is 50m/min~70m/min, and wet district tension force is 590N~990N, and doing district's tension force is 1800N~2100N, wet district drying tube temperature is 130 ℃~135 ℃, and doing district's drying tube temperature is 120 ℃~130 ℃;
Step 4: pass, distinguish cloth yarn 1 and strength bar 2, find out strength bar 2, the correct back of sub-argument threading yarn by technique initialization;
Step 5: weave, check and accept and the back arrangement, obtain antistatic, anti-tearing grid cloth.The requirement warp tension is less than normal, avoids excessive, the distortion broken yarn of antistatic yarn elongation in the strength bar 2; The antistatic yarn of requirement in broadwise strength bar 2 can not have breakthrough, to guarantee that antistatic performance is good.
Selection contains the strength bar 2 of stainless steel fibre, and strength bar 2 is provided with every 0.8cm along warp-wise, the broadwise of cloth; Warping, the speed of a motor vehicle of warping machines is controlled at 700m/min, and tension force is 3480N; Sizing, it is 1% that regain is set, the rate of sizing is 3%, percentage elongation is 0.3%, unwinding tension is 570N, and advancing yarn tension is 570N, and mud jacking pressure is 8KN, slurry viscosity is 5s, the speed of a motor vehicle is 50m/min, and wet district tension force is 590N, and doing district's tension force is 1800N, wet district drying tube temperature is 130 ℃, and doing district's drying tube temperature is 120 ℃; Pass, distinguish cloth yarn 1 and strength bar 2, find out strength bar 2, threading yarn again after sub-argument is correct; Weave, check and accept and the back arrangement, obtain antistatic, anti-tearing grid cloth.
Selection contains the strength bar 2 of copper fiber, and strength bar 2 is provided with every 1.0cm along warp-wise, the broadwise of cloth; Warping, the speed of a motor vehicle of warping machines is controlled at 700m/min, and tension force is 3560N; Sizing, it is 2% that regain is set, the rate of sizing is 7%, percentage elongation is 0.6%, unwinding tension is 600N, and advancing yarn tension is 650N, and mud jacking pressure is 10KN, slurry viscosity is 7s, the speed of a motor vehicle is 60m/min, and wet district tension force is 800N, and doing district's tension force is 2000N, wet district drying tube temperature is 132 ℃, and doing district's drying tube temperature is 125 ℃; Pass, distinguish cloth yarn 1 and strength bar 2, find out strength bar 2, threading yarn again after sub-argument is correct; Weave, check and accept and the back arrangement, obtain antistatic, anti-tearing grid cloth.
Embodiment 3
It is the conduction or the inferior conductive fiber strength bar 2 of base material that selection contains with nylon, and strength bar 2 is provided with every 1.2cm along warp-wise, the broadwise of cloth; Warping, the speed of a motor vehicle of warping machines is controlled at 700m/min, and tension force is 3560N; Sizing, it is 3% that regain is set, the rate of sizing is 11%, percentage elongation is 1%, unwinding tension is 850N, and advancing yarn tension is 750N, and mud jacking pressure is 18KN, slurry viscosity is 9s, the speed of a motor vehicle is 70m/min, and wet district tension force is 990N, and doing district's tension force is 2100N, wet district drying tube temperature is 135 ℃, and doing district's drying tube temperature is 130 ℃; Pass, distinguish cloth yarn 1 and strength bar 2, find out strength bar 2, the correct back of sub-argument threading yarn; Weave, check and accept and the back arrangement, obtain antistatic, anti-tearing grid cloth.
Embodiment 4
It is the conduction or the inferior conductive fiber strength bar 2 of base material that selection contains with the terylene, and strength bar 2 is provided with every 0.6cm along warp-wise, the broadwise of cloth; Warping, the speed of a motor vehicle of warping machines is controlled at 700m/min, and tension force is 3500N; Sizing, it is 3% that regain is set, the rate of sizing is 11%, percentage elongation is 1%, unwinding tension is 800N, and advancing yarn tension is 700N, and mud jacking pressure is 15KN, slurry viscosity is 8s, the speed of a motor vehicle is 60m/min, and wet district tension force is 900N, and doing district's tension force is 2000N, wet district drying tube temperature is 133 ℃, and doing district's drying tube temperature is 126 ℃; Pass, distinguish cloth yarn 1 and strength bar 2, find out strength bar 2, the correct back of sub-argument threading yarn; Weave, check and accept and the back arrangement, obtain antistatic, anti-tearing grid cloth.
Antistatic, the anti-tearing grid cloth of the present invention's preparation can reach following technical parameter:
(1) 100 later antistatic performances of cloth washing:
The point-to-point resistance in A cloth surface: 1.0 * 10
3Ω~1.0 * 10
10Ω;
B charged particles amount:<6 μ C/m
2
(2) clothes material ultimate strength/(N):
Warp-wise 〉=780, broadwise 〉=390 (mass area ratio 〉=200g/m
2);
Warp-wise 〉=490, broadwise 〉=390 (mass area ratio<200g/m
2).
Antistatic of the present invention, anti-tearing grid cloth, the sheet resistance of cloth is low, have good anti-static and the anti-function of tearing, the protective clothes of manufacturing can be used for some special workplaces such as Aero-Space, military project, electronics, medicine, petrochemical industry, electric power, coal, effectively for human body provides electrostatic screen, eliminate or alleviate the fire that static causes, casualties, product rejection and the property loss that blast is caused.
Claims (9)
1. an antistatic, anti-tearing grid cloth is characterized in that, comprise cloth yarn (1) and the strength bar (2) that is provided with along the every interval 0.3cm of warp-wise, the broadwise of cloth yarn (1)~2.5cm, strength bar
(2) be to contain metal or organic conductive material or static dissipative material blending or and the yarn that is twisted into.
2. according to the described antistatic of claim 1, anti-tearing grid cloth, it is characterized in that the resistance value of described strength bar 2 is 1.0 * 10
2Ω cm~1.0 * 10
8Ω cm.
3. according to the described antistatic of claim 1, anti-tearing grid cloth, it is characterized in that the conductive material of described metal adopts stainless steel fibre or copper fiber.
4. according to the described antistatic of claim 1, anti-tearing grid cloth, it is characterized in that the conductive fiber that described organic conduction or inferior conductive material are made with conductive materials such as carbon black, graphite, metal or metal oxide and (as: nylon 6, nylon, the terylene etc.) blend of common parent high polymer or composite spinning.
5. method for preparing antistatic, anti-tearing grid cloth, it is characterized in that, the structure of this antistatic, anti-tearing grid cloth comprises cloth yarn (1) and the strength bar (2) that is provided with every 0.3cm~2.5cm along the warp-wise of cloth yarn (1), broadwise, and strength bar (2) is to contain metal or organic conductive material or static dissipative material blending or and the yarn that is twisted into.
Specifically implement according to following steps:
Step 1: by the requirement of cloth surface resistivity, select suitable strength bar (2), every 0.3cm~2.5cm strength bar (2) is set along warp-wise, the broadwise of cloth yarn (1);
Step 2: warping;
Step 3: sizing, it is 1%~3% that regain is set, the rate of sizing is 3%~11%, percentage elongation is 0.3%~1%, unwinding tension is 570N~850N, and advancing yarn tension is 570N~750N, and mud jacking pressure is 8KN~18KN, slurry viscosity is 5s~9s, the speed of a motor vehicle is 50m/min~70m/min, and wet district tension force is 590N~990N, and doing district's tension force is 1800N~2100N, wet district drying tube temperature is 130 ℃~135 ℃, and doing district's drying tube temperature is 120 ℃~130 ℃;
Step 4: pass, distinguish cloth yarn (1) and strength bar (2), find out strength bar (2), the correct back of sub-argument threading yarn;
Step 5: weave, check and accept and the back arrangement, obtain antistatic, anti-tearing grid cloth.
6. according to the described method for preparing antistatic, anti-tearing grid cloth of claim 5, it is characterized in that by the requirement of cloth surface resistivity, select suitable strength bar (2), concrete system of selection is as follows:
The cloth surface resistivity is 1.0 * 10
3-4Selecting resistance value during Ω is 1.0 * 10
1-2The strength bar of Ω cm (2),
The cloth surface resistivity is 1.0 * 10
4-5Selecting resistance value during Ω is 1.0 * 10
2-3The strength bar of Ω cm (2),
The cloth surface resistivity is 1.0 * 10
5-6Selecting resistance value during Ω is 1.0 * 10
3-4The strength bar of Ω cm (2),
The cloth surface resistivity is 1.0 * 10
6-7Selecting resistance value during Ω is 1.0 * 10
4-5The strength bar of Ω cm (2),
The cloth surface resistivity is 1.0 * 10
7-8Selecting resistance value during Ω is 1.0 * 10
5-6The strength bar of Ω cm (2),
The cloth surface resistivity is 1.0 * 10
8-9Selecting resistance value during Ω is 1.0 * 10
6-7The strength bar of Ω cm (2),
The cloth surface resistivity is 1.0 * 10
9-10Selecting resistance value during Ω is 1.0 * 10
7-8The strength bar of Ω cm (2).
7. according to the described method for preparing antistatic, anti-tearing grid cloth of claim 5, it is characterized in that the conductive material of described metal adopts stainless steel fibre or copper fiber.
8. according to the described method for preparing antistatic, anti-tearing grid cloth of claim 5, it is characterized in that the conductive fiber that described organic conduction or inferior conductive material are made with conductive materials such as carbon black, graphite, metal or metal oxide and (as: nylon 6, nylon, the terylene etc.) blend of common parent high polymer or composite spinning.
9. according to the described method for preparing antistatic, anti-tearing grid cloth of claim 5, it is characterized in that during described warping, the speed of a motor vehicle of warping machines is controlled at 700m/min, tension force is between 3480N~3560N.
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Cited By (5)
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CN102373548A (en) * | 2011-09-06 | 2012-03-14 | 厦门万杰隆集团有限公司 | Antistatic fabric |
CN103600537A (en) * | 2013-11-28 | 2014-02-26 | 苏州威尔德工贸有限公司 | Antistatic far-infrared health-care fabric |
CN106835444A (en) * | 2017-02-13 | 2017-06-13 | 肃宁县中原纺织有限责任公司 | A kind of processing method of ripstop |
CN111172647A (en) * | 2020-03-04 | 2020-05-19 | 青岛永聚坤元纺织科技有限公司 | Fabric and preparation method thereof |
CN111231458A (en) * | 2020-02-03 | 2020-06-05 | 蔡其宸 | Preparation process of full-penetration high-peel high-tear dermal fiber base cloth |
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CN201241229Y (en) * | 2008-11-14 | 2009-05-20 | 苏州新纶超净技术有限公司 | Moisture absorption and perspiration antistatic fabric |
CN201265072Y (en) * | 2008-08-07 | 2009-07-01 | 河北路篷塑胶有限公司 | High-strength low-shrinkage polyester filament yarn base cloth for plastic-coated tarpaulin |
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CN106835444A (en) * | 2017-02-13 | 2017-06-13 | 肃宁县中原纺织有限责任公司 | A kind of processing method of ripstop |
CN111231458A (en) * | 2020-02-03 | 2020-06-05 | 蔡其宸 | Preparation process of full-penetration high-peel high-tear dermal fiber base cloth |
CN111172647A (en) * | 2020-03-04 | 2020-05-19 | 青岛永聚坤元纺织科技有限公司 | Fabric and preparation method thereof |
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