CN101694978B - A motor remote start and stop control circuit - Google Patents

A motor remote start and stop control circuit Download PDF

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CN101694978B
CN101694978B CN2009100756982A CN200910075698A CN101694978B CN 101694978 B CN101694978 B CN 101694978B CN 2009100756982 A CN2009100756982 A CN 2009100756982A CN 200910075698 A CN200910075698 A CN 200910075698A CN 101694978 B CN101694978 B CN 101694978B
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stop
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control circuit
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CN101694978A (en
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宋建成
郑丽君
张军
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Taiyuan University of Technology
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Abstract

一种电动机远程起停控制电路是由控制线将控制按钮与控制电路连接在一起构成,其控制电路是由信号检测单元、信号转换单元、起动信号鉴别单元、停止与故障信号鉴别单元、合闸执行单元和分闸执行单元连接构成。本发明各单元中采用电子逻辑器件,提高了电路的稳定性和可靠性,同时,选用两绕组闭锁型继电器作为执行单元,将分、合闸执行单元与远方的控制按钮隔离,避免了因控制线故障而导致分、合闸执行单元误动作,并且电路能够自动识别各种线路故障并闭锁合闸回路,使电动机不会产生自起动现象,保证了井下设备的安全运行,是一种可靠的电动机远控电路装置。

Figure 200910075698

A motor remote start and stop control circuit is composed of a control line connecting the control button and the control circuit. The control circuit is composed of a signal detection unit, a signal conversion unit, a start signal identification unit, a stop and fault signal identification unit, a closing The execution unit and the opening execution unit are connected to form. Electronic logic devices are used in each unit of the present invention, which improves the stability and reliability of the circuit. Line faults lead to misoperation of opening and closing execution units, and the circuit can automatically identify various line faults and block the closing circuit, so that the motor will not start automatically, ensuring the safe operation of underground equipment. It is a reliable Motor remote control circuit device.

Figure 200910075698

Description

一种电动机远程起停控制电路A motor remote start and stop control circuit

技术领域 technical field

本发明涉及一种电动机起停控制电路,具体的说,是一种用于煤矿井下电动机起动和停止的控制电路。The invention relates to a control circuit for starting and stopping a motor, in particular to a control circuit for starting and stopping a motor in a coal mine underground.

背景技术 Background technique

在煤矿井下,各种大功率电动机是设置在采煤工作面,但由于采煤工艺限制,电动机的电控设备都被设置在掘进巷道内,二者相距甚远,并且随着控制方式越来越趋向于集中化,电控设备的供电距离也越来越远,因此,电动机的远程控制显得尤为必要。In coal mines, various high-power electric motors are installed on the coal mining face, but due to the limitation of coal mining technology, the electronic control equipment of the electric motors are all installed in the excavation roadway, the two are far apart, and as the control method becomes more and more The more centralized it is, the farther the power supply distance of the electronic control equipment is, therefore, the remote control of the motor is particularly necessary.

早期的电动机远控电路大都是利用二极管的单向导电性和直流继电器的吸合特性设计的。这种设计中采用了大量的二极管和电阻、电容器件,这样一方面降低了电路的稳定性,另一方面由于继电器线圈的分散性较大,使得电阻、电容参数的匹配调试十分繁琐,并且该种设计大都存在误动、拒动、自起动问题。因此,早期的先导电路已不能够满足现在的工作要求。目前,电动机远控电路大都利用现代集成电子器件的逻辑判断功能以及继电器的自保持触点实现了电动机的远程控制,但它无法避免因一种短路故障而造成的电动机自起动现象,给井下的生产造成安全隐患。Most of the early motor remote control circuits were designed using the unidirectional conductivity of diodes and the pull-in characteristics of DC relays. This design uses a large number of diodes, resistors, and capacitors, which on the one hand reduces the stability of the circuit. On the other hand, due to the large dispersion of the relay coil, the matching and debugging of the resistors and capacitors is very cumbersome. Most of these designs have the problems of maloperation, refusal to move, and self-starting. Therefore, the early pilot circuit can no longer meet the current work requirements. At present, most of the motor remote control circuits use the logic judgment function of modern integrated electronic devices and the self-holding contacts of the relay to realize the remote control of the motor, but it cannot avoid the self-starting phenomenon of the motor caused by a short-circuit fault. Production poses a safety hazard.

《电工技术杂志》(2003.07:64-65)公开了一种“本质安全型电子先导控制电路”,这种先导电路由控制按钮1,控制线2和控制电路3组成,并依靠现代集成电子器件实现了先导功能。其不足之处是无法区分一种短路故障和正常起动信号,当远控电缆发生该类型短路故障时,电路会误认为是起动信号,导致电动机自起动,这在煤矿井下是决不允许的。"Journal of Electrotechnical Technology" (2003.07: 64-65) discloses an "intrinsically safe electronic pilot control circuit", which is composed of control button 1, control line 2 and control circuit 3, and relies on modern integrated electronic devices Implemented the pilot function. Its shortcoming is that it is impossible to distinguish a short-circuit fault from a normal start signal. When this type of short-circuit fault occurs in the remote control cable, the circuit will mistake it for a start signal and cause the motor to start automatically. This is never allowed in coal mines.

由于上述现有技术中,电动机远控电路是将起动和停止信号共用一个回路,并依靠继电器的自保持触点来保持起动信号,这就容易造成自起动现象的发生,进而导致重大安全事故。In the above-mentioned prior art, the motor remote control circuit uses a common circuit for the start and stop signals, and relies on the self-holding contact of the relay to maintain the start signal, which easily causes the occurrence of self-starting phenomenon, and then leads to major safety accidents.

发明内容 Contents of the invention

本发明要解决的问题是煤矿井下现有电动机远程起停控制电路中的公共控制线和起动控制线发生短路故障后,远程控制电路无法区分是短路故障还是正常起动,从而导致电动机自起动现象。本发明的目的是提供一种可靠的电动机起停控制电路。The problem to be solved by the present invention is that after a short-circuit fault occurs in the common control line and the start control line in the existing remote start-stop control circuit of the electric motor in the coal mine, the remote control circuit cannot distinguish between the short-circuit fault and the normal start, thereby causing the motor self-starting phenomenon. The purpose of the present invention is to provide a reliable motor start-stop control circuit.

本发明采用两个回路分别控制起动和停止信号,并且利用两绕组闭锁继电器的自保持功能代替了普通继电器的自保持触点,避免因无法区分一种短路故障和正常起动信号而导致的电动机自起动现象。The invention uses two loops to control the start and stop signals respectively, and uses the self-holding function of the two-winding locking relay to replace the self-holding contact of the ordinary relay, so as to avoid the self-holding of the motor caused by the inability to distinguish a short-circuit fault from a normal start signal. Starting phenomenon.

本发明一种电动机远程起停控制电路的技术方案包括控制按钮、控制线和控制电路,其结构特征在于:The technical scheme of a remote start-stop control circuit of a motor in the present invention includes a control button, a control line and a control circuit, and its structural features are:

所述的控制按钮是由起动按钮II的上端与停止按钮II的上端及公共控制线的左端相连接,下端与二极管II的阳极相连接;二极管II的阴极与起动控制线的左端相连接;二极管III的阴极与停止按钮II的下端相连接,阳极与停止控制线的左端相连接构成;The control button is connected by the upper end of the start button II with the upper end of the stop button II and the left end of the common control line, and the lower end is connected with the anode of the diode II; the cathode of the diode II is connected with the left end of the start control line; the diode The cathode of III is connected to the lower end of the stop button II, and the anode is connected to the left end of the stop control line;

所述的控制电路是由信号检测单元II、信号转换单元II、起动信号鉴别单元、停止与故障信号鉴别单元、合闸执行单元和分闸执行单元构成;所述的信号检测单元II用于判断是否产生了起动、停止或线路故障的脉冲信号;信号转换单元II将这些脉冲信号整形为稳定的电平信号;起动信号鉴别单元判断是否有起动信号;停止与故障信号鉴别单元判断是否有停止信号或跳闸信号;合闸执行单元根据起动信号鉴别单元的输出决定是否合闸;分闸执行单元根据停止与故障信号鉴别单元的输出信号决定是否分闸;The control circuit is composed of a signal detection unit II, a signal conversion unit II, a start signal identification unit, a stop and fault signal identification unit, a closing execution unit and an opening execution unit; the signal detection unit II is used for judging Whether the pulse signal of start, stop or line fault is generated; the signal conversion unit II shapes these pulse signals into stable level signals; the start signal discrimination unit judges whether there is a start signal; the stop and fault signal discrimination unit judges whether there is a stop signal or trip signal; the closing execution unit decides whether to close according to the output of the starting signal identification unit; the opening execution unit determines whether to open according to the output signal of the stop and fault signal identification unit;

所述的控制线是将控制按钮与控制电路连接在一起构成。The control line is formed by connecting the control button and the control circuit together.

本发明上述的技术方案中,所述的信号检测单元II是将电阻I的左端与公共控制线的右端相连接,右端与交流电源的左端相连接;电阻II的左端与起动控制线的右端相连接,右端与光耦I的C端及光耦II的A端相连接;电阻III的左端与停止控制线的右端以及电阻IV的左端相连接,右端与光耦III的C端相连;电阻IV的右端与光耦IV的C端相连接;交流电源的右端与光耦I的A端、光耦II的C端、光耦III的A端以及光耦IV的A端相连接;光耦I的B端与电阻V的下端及电阻VI的左端相连接,D端与地相连接;光耦II的B端与电阻VII的下端及电阻VIII的左端相连接,D端与地相连接;光耦III的B端与电阻IX的下端及电阻XLI的左端相连接,D端与地相连接;光耦IV的B端与电阻XI的下端及电阻XII的左端相连接,D端与地相连接;电阻V、电阻VII、电阻IX及电阻XI的上端都与电源相连接;电阻VI、电阻VIII、电阻X及电阻XII的右端分别与反相器I、反相器II、反相器III及反相器IV的A端相连接。In the above technical solution of the present invention, the signal detection unit II is to connect the left end of the resistance I to the right end of the common control line, and the right end to be connected to the left end of the AC power supply; the left end of the resistance II is connected to the right end of the starting control line. Connection, the right end is connected to the C terminal of the optocoupler I and the A terminal of the optocoupler II; the left end of the resistor III is connected to the right end of the stop control line and the left end of the resistor IV, and the right end is connected to the C terminal of the optocoupler III; the resistor IV The right end of the AC power supply is connected to the C terminal of the optocoupler IV; the right end of the AC power supply is connected to the A terminal of the optocoupler I, the C terminal of the optocoupler II, the A terminal of the optocoupler III, and the A terminal of the optocoupler IV; the optocoupler I The B terminal of the optocoupler II is connected to the lower end of the resistor V and the left end of the resistor VI, and the D terminal is connected to the ground; the B terminal of the optocoupler II is connected to the lower end of the resistor VII and the left end of the resistor VIII, and the D terminal is connected to the ground; The B end of the coupler III is connected to the lower end of the resistor IX and the left end of the resistor XLI, and the D end is connected to the ground; the B end of the optocoupler IV is connected to the lower end of the resistor XI and the left end of the resistor XII, and the D end is connected to the ground The upper ends of resistance V, resistance VII, resistance IX and resistance XI are all connected to the power supply; the right ends of resistance VI, resistance VIII, resistance X and resistance XII are respectively connected to inverter I, inverter II, inverter III and The A terminals of the inverter IV are connected.

所述的信号转换单元II是将单稳态触发器I的+TR端与反相器I的A端相连接,单稳态触发器II的+TR端与反相器II的A端相连,单稳态触发器III的+TR端与反相器III的A端相连,单稳态触发器IV的+TR端与反相器IV的A端相连接。The signal conversion unit II is to connect the +TR terminal of the monostable trigger I to the A terminal of the inverter I, and the +TR terminal of the monostable trigger II is connected to the A terminal of the inverter II, The +TR terminal of the monostable flip-flop III is connected to the A terminal of the inverter III, and the +TR terminal of the monostable flip-flop IV is connected to the A terminal of the inverter IV.

所述的起动信号鉴别单元是将与非门的A端与单稳态触发器I的Q端相连接,B端与单稳态触发器II的Q端相连接,C端与异或门的Y端相连接,Y端与合闸执行单元中的电阻XV的左端相连接。The starting signal identification unit is to connect the A terminal of the NAND gate with the Q terminal of the monostable trigger I, the B terminal is connected with the Q terminal of the monostable trigger II, and the C terminal is connected with the exclusive OR gate. The Y terminal is connected, and the Y terminal is connected to the left end of the resistance XV in the closing execution unit.

所述的停止与故障信号鉴别单元是将异或门的A端与单稳态触发器III的Q端相连,B端与单稳态触发器IV的Q端相连接,Y端与分闸执行单元中的电阻XIX的左端以及起动信号鉴别单元中的与非门的C端相连接接。The stop and fault signal identification unit is to connect the A terminal of the exclusive OR gate to the Q terminal of the monostable trigger III, the B terminal to the Q terminal of the monostable trigger IV, and the Y terminal to the opening execution The left end of the resistance XIX in the unit is connected with the C end of the NAND gate in the starting signal identification unit.

所述的合闸执行单元是将电阻XIII的上端与电源相连接,下端与电阻XIV的上端及电阻XVI的左端相连接;电阻XIV的下端与地相连接;电阻XV的左端与起动信号鉴别单元中的与非门的Y端相连接,右端与电压比较器I的+端相连接;电阻XVI的右端与电压比较器I的-端相连接;电压比较器I的VCC与电源、闭锁继电器的合闸线圈的+端以及二极管IV的阴极相连接,GND端与地相连接,OUT端与闭锁继电器的合闸线圈的-端及二极管IV的阳极相连接。The closing execution unit is to connect the upper end of the resistor XIII to the power supply, and the lower end to the upper end of the resistor XIV and the left end of the resistor XVI; the lower end of the resistor XIV is connected to the ground; the left end of the resistor XV is connected to the starting signal identification unit The Y terminal of the NAND gate is connected, and the right terminal is connected with the + terminal of the voltage comparator I; the right terminal of the resistance XVI is connected with the - terminal of the voltage comparator I; the VCC of the voltage comparator I is connected with the power supply and the locking relay The + end of the closing coil is connected to the cathode of the diode IV, the GND end is connected to the ground, and the OUT end is connected to the - end of the closing coil of the blocking relay and the anode of the diode IV.

所述的分闸执行单元是将电阻XVII的上端与电源相连接,下端与电阻XVIII的上端及电阻XX的左端相连接;电阻XVIII的下端与地相连接;电阻XIX的左端与停止与故障信号鉴别单元中的异或门的Y端相连接,右端与电压比较器II的+端相连;电阻XX的右端与电压比较器II的-端相连;电压比较器II的VCC端与电源、闭锁继电器分闸线圈的+端以及二极管V的阴极相连接,GND端与地相连接,OUT端与闭锁继电器的分闸线圈的负极及二极管V的阳极相连接。The opening execution unit is to connect the upper end of the resistor XVII to the power supply, the lower end to the upper end of the resistor XVIII and the left end of the resistor XX; the lower end of the resistor XVIII to the ground; the left end of the resistor XIX to the stop and fault signal The Y terminal of the XOR gate in the identification unit is connected, and the right terminal is connected to the + terminal of the voltage comparator II; the right terminal of the resistor XX is connected to the - terminal of the voltage comparator II; the VCC terminal of the voltage comparator II is connected to the power supply and the locking relay The + terminal of the opening coil is connected to the cathode of the diode V, the GND terminal is connected to the ground, and the OUT terminal is connected to the negative pole of the opening coil of the locking relay and the anode of the diode V.

所述的闭锁继电器是两绕组闭锁型继电器。The latching relay is a two-winding latching relay.

本发明所述的一种电动机远程起停控制电路,其有益效果在于:信号检测单元、信号转换单元、起动信号鉴别单元、停止与故障信号鉴别单元、合闸执行单元和分闸执行单元均采用现代集成电子器件,提高了电路的稳定性和可靠性,同时,选用两绕组闭锁型继电器作为执行单元,将分、合闸执行单元与远方的控制按钮隔离,避免了因控制线故障而导致的分、合闸执行单元误动作。此外,电路在设计时充分考虑到了远控线路可能出现的各种故障情况,并且通过逻辑器件的逻辑判断功能来识别各种线路故障并闭锁合闸回路,保证电动机不会产生自起动现象,保证了井下的安全生产,是一种可靠的电动机远控电路。A motor remote start-stop control circuit according to the present invention has the beneficial effects that: the signal detection unit, the signal conversion unit, the start signal identification unit, the stop and fault signal identification unit, the closing execution unit and the opening execution unit all adopt Modern integrated electronic devices improve the stability and reliability of the circuit. At the same time, a two-winding locking relay is selected as the execution unit to isolate the opening and closing execution unit from the remote control button, avoiding the failure caused by the failure of the control line. The opening and closing execution unit malfunctioned. In addition, the design of the circuit fully takes into account the possible faults of the remote control line, and uses the logic judgment function of the logic device to identify various line faults and lock the closing circuit to ensure that the motor will not start automatically. It is a reliable motor remote control circuit to ensure safe production in the mine.

附图说明 Description of drawings

图1是现有技术的电动机远程起停控制电路框图;Fig. 1 is the block diagram of the electric motor remote start-stop control circuit of prior art;

图2是本发明所述的一种电动机远程起停控制电路框图;Fig. 2 is a kind of motor remote start-stop control circuit block diagram of the present invention;

图3是本发明所述的一种电动机远程起停控制电路的实施例电路结构示意图;Fig. 3 is a schematic circuit structure diagram of an embodiment of a motor remote start-stop control circuit according to the present invention;

图4是本发明所述电路正常工作时部分元件的时序波形图;Fig. 4 is the timing waveform diagram of some elements when the circuit of the present invention works normally;

图5是本发明所述电路发生短路故障时部分元件的时序波形图;Fig. 5 is the timing waveform diagram of some elements when a short-circuit fault occurs in the circuit of the present invention;

图6是本发明所述电路发生断线故障时部分元件的时序波形图。Fig. 6 is a timing waveform diagram of some components when a disconnection fault occurs in the circuit of the present invention.

图中:1:控制按钮;2:控制线;3:控制电路;4:起动按钮I;5:停止按钮I;6:二极管I;7:公共控制线;8:起动控制线;9:停止控制线;10:信号检测单元I;11信号转换单元I;12:信号鉴别单元;13执行单元;14:继电器常开触点;15:起动按钮II;16:二极管II;17:停止按钮II;18:二极管III;19:信号检测单元II;20信号转换单元II;21:起动信号鉴别单元;22:停止与故障信号鉴别单元;23:合闸执行单元;24:分闸执行单元;25:电阻I;26:电阻II;27:电阻III;28:电阻IV;29:交流电源;30:光耦I;31:光耦II;32:光耦III;33:光耦IV;34:电源;35:电阻V;36:电阻VI;37:地;38:电阻VII;39:电阻VIII;40:电阻IX;41:电阻X;42:电阻XI;43:电阻XII;44:反相器I;45:反相器II;46:反相器III;47:反相器IV;48:单稳态触发器I;49:单稳态触发器II;50:单稳态触发器III;51:单稳态触发器IV;52:与非门;53:异或门;54:电阻XIII;55:电阻XIV;56:电阻XV;57:电阻XVI;58:电压比较器I;59:闭锁继电器合闸线圈;60:二极管IV;61:电阻XVII;62:电阻XVIII;63:电阻XIX;64:电阻XX;65:电压比较器II;66:闭锁继电器分闸线圈;67:二极管V。In the figure: 1: control button; 2: control line; 3: control circuit; 4: start button I; 5: stop button I; 6: diode I; 7: common control line; 8: start control line; 9: stop Control line; 10: signal detection unit I; 11 signal conversion unit I; 12: signal identification unit; 13 execution unit; 14: relay normally open contact; 15: start button II; 16: diode II; 17: stop button II ;18: Diode III; 19: Signal detection unit II; 20 Signal conversion unit II; 21: Start signal identification unit; 22: Stop and fault signal identification unit; 23: Closing execution unit; 24: Opening execution unit; 25 : Resistor I; 26: Resistor II; 27: Resistor III; 28: Resistor IV; 29: AC power supply; 30: Optocoupler I; 31: Optocoupler II; 32: Optocoupler III; 33: Optocoupler IV; 34: Power supply; 35: resistance V; 36: resistance VI; 37: ground; 38: resistance VII; 39: resistance VIII; 40: resistance IX; 41: resistance X; 42: resistance XI; 43: resistance XII; 44: inversion 45: Inverter II; 46: Inverter III; 47: Inverter IV; 48: Monostable I; 49: Monostable II; 50: Monostable III ;51: monostable flip-flop IV; 52: NAND gate; 53: XOR gate; 54: resistor XIII; 55: resistor XIV; 56: resistor XV; 57: resistor XVI; 58: voltage comparator I; 59 : closing coil of locking relay; 60: diode IV; 61: resistance XVII; 62: resistance XVIII; 63: resistance XIX; 64: resistance XX; 65: voltage comparator II; 66: opening coil of locking relay; 67: diode V.

具体实施方式 Detailed ways

下面结合附图对本发明的具体实施方式作出进一步的详细描述,本领域的技术人员在阅读了本具体实施例后,能够理解和实施本发明是显而易见的,同时,本发明的所述效果也能够得到体现。The specific embodiment of the present invention will be further described in detail below in conjunction with the accompanying drawings. It is obvious for those skilled in the art to understand and implement the present invention after reading this specific embodiment. Meanwhile, the described effects of the present invention can also be achieved. be reflected.

实施方式1Embodiment 1

图1所示的是公知技术的电动机远程起停控制电路框图,包括控制按钮1,控制线2和控制电路3。其中控制按钮1由起动按钮I 4、停止按钮I 5和二极管I 6组成。所述控制按钮1是通过控制线2与远方控制电路3相连接。控制电路3由信号检测单元I 10、信号转换单元I 11、信号鉴别单元12和执行单元13依次连接构成。其中,信号检测单元I 10左端与控制线2相连来检测有无起动、停止或故障脉冲信号;信号转换单元I 11将上述脉冲信号转换为稳定的电平信号,送往信号鉴别单元12;信号鉴别单元12对信号进行处理、分析后驱动执行单元13进行起、停控制。需要指出的是,该图中的公共控制线7是继电器自保持触点所在的回路,该控制线在原文中省略未画出,这里将其补画出来是要说明,当公共控制线7与起动控制线8在某处发生短路故障时,电路状态与起动按钮I 4按下的状态是完全一样的,系统会误认为是正常起动信号,从而发出合闸指令,这在井下是决不允许发生的。FIG. 1 is a block diagram of a remote start-stop control circuit of a motor in the known technology, including a control button 1 , a control line 2 and a control circuit 3 . Wherein the control button 1 is composed of the start button I 4, the stop button I 5 and the diode I 6. The control button 1 is connected with a remote control circuit 3 through a control line 2 . The control circuit 3 is composed of a signal detection unit 110, a signal conversion unit 111, a signal identification unit 12 and an execution unit 13 connected in sequence. Wherein, the left end of the signal detection unit I 10 is connected with the control line 2 to detect whether there is a start, stop or fault pulse signal; the signal conversion unit I 11 converts the above pulse signal into a stable level signal, and sends it to the signal identification unit 12; The identification unit 12 processes and analyzes the signal and drives the execution unit 13 to perform start and stop control. It should be pointed out that the common control line 7 in this figure is the circuit where the self-holding contact of the relay is located. This control line is omitted in the original text and is not drawn here. When a short-circuit fault occurs somewhere in the start control line 8, the state of the circuit is exactly the same as the state when the start button 14 is pressed, and the system will mistakenly believe that it is a normal start signal, thereby issuing a switch-on command, which is never allowed in the underground occurring.

图2给出了按本发明所述的一种电动机远程起停控制电路框图,包括控制按钮1,控制线2和控制电路3。其中控制按钮1由起动按钮II 15、停止按钮II 17二极管II 16和二极管III 18组成,该控制电路通过控制线2与远方控制电路3相连。控制电路3包括信号检测单元II 19、信号转换单元II 20、起动信号鉴别单元21、停止与故障信号鉴别单元22、合闸执行单元23和分闸执行单元24。信号检测单元II 19左端与控制线2相连来检测有无起动、停止或故障脉冲信号;信号转换单元II 20将上述脉冲信号转换为稳定的电平信号;起动信号鉴别单元21判断是否有起动信号;停止与故障信号鉴别单元22判断是否有停止信号或故障分闸信号;合闸执行单元23根据起动信号鉴别单元21的输出信号决定是否合闸;分闸执行单元24根据停止与故障信号鉴别单元22的输出信号决定是否分闸。FIG. 2 shows a block diagram of a motor remote start-stop control circuit according to the present invention, including a control button 1 , a control line 2 and a control circuit 3 . Wherein the control button 1 is made up of the start button II 15, the stop button II 17, the diode II 16 and the diode III 18, and the control circuit is connected with the remote control circuit 3 through the control line 2. The control circuit 3 includes a signal detection unit II 19, a signal conversion unit II 20, a start signal identification unit 21, a stop and fault signal identification unit 22, a closing execution unit 23 and an opening execution unit 24. The left end of the signal detection unit II 19 is connected to the control line 2 to detect whether there is a start, stop or fault pulse signal; the signal conversion unit II 20 converts the above pulse signal into a stable level signal; the start signal identification unit 21 judges whether there is a start signal The stop and fault signal identification unit 22 judges whether there is a stop signal or a fault opening signal; the closing execution unit 23 determines whether to close the gate according to the output signal of the start signal identification unit 21; The output signal of 22 decides whether to open the gate.

图3给出了按本发明所述的一种电动机远程起停控制电路具体方案的一种电路结构。FIG. 3 shows a circuit structure of a specific scheme of a motor remote start-stop control circuit according to the present invention.

本发明实施例的一种电动机远程起停控制电路的工作原理详细叙述如下。1.控制线无任何故障时The working principle of a motor remote start-stop control circuit in an embodiment of the present invention is described in detail as follows. 1. When there is no fault in the control line

控制线无故障时,又分为起动按钮II 15和停止按钮II 17均未按下、仅起动按钮II 15按下、仅停止按钮II 17按下三种状态。下面结合图3和图4详细说明三种状态下的工作原理。When there is no fault in the control line, it is divided into three states: neither the start button II 15 nor the stop button II 17 is pressed, only the start button II 15 is pressed, and only the stop button II 17 is pressed. The working principles in the three states will be described in detail below with reference to FIG. 3 and FIG. 4 .

(1)当起动按钮II 15和停止按钮II 17均未按下时,由于起动按钮II 15为常开触点,光耦I 30、II 31未导通,所以反相器I 44的A端、反相器II 45的A端无脉冲信号输出,保持为低电平。停止按钮II 17为常闭触点,且回路中串有二极管III 18,所以光耦III 32未导通,反相器III 46的A端无脉冲输出,维持低电平,而光耦IV 33导通,反相器IV 47的A端有脉冲输出。由上分析可知,此时,单稳态触发器I48的Q端输出为低电平,单稳态触发器II 49的Q端输出为高电平,单稳态触发器III 50的Q端输出为低电平,单稳态触发器IV 51的Q端输出为高电平。因此,异或门53的输入端分别是低电平和高电平,所以53输出高电平,这个高电平与单稳态触发器I 48的Q端输出的低电平以及单稳态触发器II 49的Q端输出的高电平经过与非门52后输出高电平。与非门52输出高电平使电压比较器I 58的+端电压高于-端,因此,电压比较器I 58的OUT为高电平,闭锁继电器68的合闸线圈59失电。此时,异或门53输出为高电平,由上述电压比较器特性可知,闭锁继电器68的分闸线圈66也失电。当两个按钮都没有按下时,电动机可维持原有的工作状态。部分元件的时序波形图参见图4。(1) When neither the start button II 15 nor the stop button II 17 is pressed, since the start button II 15 is a normally open contact, the optocoupler I 30 and II 31 are not conducting, so the A terminal of the inverter I 44 1. The A terminal of the inverter II 45 has no pulse signal output and remains at a low level. The stop button II 17 is a normally closed contact, and there is a diode III 18 in series in the circuit, so the optocoupler III 32 is not conducting, the A terminal of the inverter III 46 has no pulse output, and maintains a low level, while the optocoupler IV 33 conduction, the A end of the inverter IV 47 has a pulse output. As can be seen from the above analysis, at this time, the Q terminal output of the monostable trigger I48 is low level, the Q terminal output of the monostable trigger II 49 is high level, and the Q terminal output of the monostable trigger III 50 is a low level, and the Q terminal output of the monostable flip-flop IV 51 is a high level. Therefore, the input terminals of XOR gate 53 are low level and high level respectively, so 53 outputs high level, and this high level is consistent with the low level of the Q terminal output of monostable trigger 148 and the monostable trigger The high level output by the Q terminal of the device II 49 passes through the NAND gate 52 and then outputs a high level. The NAND gate 52 outputs a high level to make the + terminal voltage of the voltage comparator 158 higher than the - terminal. Therefore, the OUT of the voltage comparator 158 is a high level, and the closing coil 59 of the locking relay 68 loses power. At this time, the output of the exclusive OR gate 53 is at a high level, and it can be known from the characteristics of the above-mentioned voltage comparator that the opening coil 66 of the locking relay 68 is also de-energized. When the two buttons are not pressed, the motor can maintain the original working state. See Figure 4 for the timing waveform diagram of some components.

(2)当起动按钮II 15按下时,由于光耦I 30的输入端极性与二极管II 16相同,且只在正弦交流信号的半周内导通,因此光耦I 30有脉冲输出,该脉冲信号经反相器I 44后整形为标准的方波脉冲。此时单稳态触发器I 48有脉冲信号输入,所以输出端Q为高电平。光耦II 31的输入端极性与二极管II 16相反,因此,在电源正负半周都截止,所以无脉冲输出,此时单稳态触发器II 49输出端Q仍为高电平。同理,由于停止按钮II 17并未按下,且光耦III 32的输入端极性与二极管III 18相反,所以无脉冲输出,所以单稳态触发器III 50输出端Q为低电平。而光耦IV 33的输入端极性与二极管III 18相同,所以有脉冲输出,因此,单稳态触发器IV 51的输出端Q为高电平。此时,有逻辑判断可知,异或门53输出为高电平,这个高电平与单稳态触发器I 48输出的高电平以及单稳态触发器II 49输出的高电平经过与非门52后输出低电平,由上述电压比较器的特性可知,此时电压比较器I 58的OUT端为低电平,所以闭锁继电器68的合闸线圈59得电,而分闸线圈66失电,所以电路正常起动。部分元件的时序波形图参见图4。(2) When the start button II 15 is pressed, since the polarity of the input terminal of the optocoupler I 30 is the same as that of the diode II 16, and it is only conducted within half a cycle of the sinusoidal AC signal, the optocoupler I 30 has a pulse output, the The pulse signal is shaped into a standard square wave pulse after the inverter 144. At this moment, the monostable trigger I 48 has a pulse signal input, so the output terminal Q is high level. The polarity of the input terminal of the optocoupler II 31 is opposite to that of the diode II 16, therefore, it is all cut off in the positive and negative half cycles of the power supply, so there is no pulse output, and the output terminal Q of the monostable flip-flop II 49 is still high level at this moment. Similarly, since the stop button II 17 is not pressed, and the polarity of the input terminal of the optocoupler III 32 is opposite to that of the diode III 18, there is no pulse output, so the output terminal Q of the monostable trigger III 50 is low level. And the polarity of the input terminal of the optocoupler IV 33 is the same as that of the diode III 18, so there is a pulse output, therefore, the output terminal Q of the monostable flip-flop IV 51 is high level. At this moment, there is a logical judgment that the output of the XOR gate 53 is a high level, and the high level of this high level and the high level of the monostable flip-flop I 48 output and the high level of the monostable flip-flop II 49 output have been combined with each other. Output low level behind the NOT gate 52, as can be seen from the characteristics of the above-mentioned voltage comparator, the OUT end of the voltage comparator 158 is low level now, so the closing coil 59 of the latching relay 68 is energized, and the opening coil 66 is energized. Power is lost, so the circuit starts normally. See Figure 4 for the timing waveform diagram of some components.

(3)当仅有停止按钮II 17按下时,单稳态触发器I48和II49的输出同正常情况下“两个按钮均没有按下”时一样,分别为低电平和高电平。而光耦III 32和光耦IV 33均无脉冲输出,因此单稳态触发器III 50和IV 51的输出端Q均为低电平。这两个低电平经过异或门53后变为低电平,由上述电压比较器的特性可知,电压比较器II 65的OUT端为低电平,闭锁继电器68的分闸线圈66得电,电路停止工作。与此同时,由逻辑判断可知,异或门53输出的低电平与单稳态触发器I 48输出的低电平以及单稳态触发器II 49输出的高电平经过与非门52后输出高电平,所以闭锁继电器68的合闸线圈59失电。由分析可知,当停止按钮II17按下时闭锁继电器68的合闸线圈59失电,而分闸线圈66得电,这就保证了电路的可靠停止。部分元件的时序波形图参见图4。(3) When only the stop button II17 was pressed, the output of the monostable triggers I48 and II49 was the same as "the two buttons were not pressed" under normal circumstances, which were low level and high level respectively. Both optocoupler III 32 and optocoupler IV 33 have no pulse output, so the output terminals Q of monostable flip-flops III 50 and IV 51 are both low level. These two low levels become low level after passing through the exclusive OR gate 53. From the characteristics of the above-mentioned voltage comparator, it can be seen that the OUT terminal of the voltage comparator II 65 is low level, and the opening coil 66 of the latching relay 68 is energized. , the circuit stops working. At the same time, it can be seen from logical judgment that the low level output by the XOR gate 53 and the low level output by the monostable trigger I48 and the high level output by the monostable trigger II49 pass through the NAND gate 52 Output high level, so the closing coil 59 of the blocking relay 68 loses power. It can be seen from the analysis that when the stop button II17 is pressed, the closing coil 59 of the blocking relay 68 is de-energized, and the opening coil 66 is energized, which ensures the reliable stop of the circuit. See Figure 4 for the timing waveform diagram of some components.

2.短路故障时2. When a short circuit fault occurs

由图3可知,远控电缆可能发生四种短路情况,即图中7-8、8-9、7-9、7-8-9四种情况。下面逐一分析:It can be seen from Fig. 3 that four short-circuit situations may occur in the remote control cable, that is, the four situations 7-8, 8-9, 7-9, and 7-8-9 in the figure. Let's analyze them one by one:

(1)7-8短路(1) 7-8 short circuit

此时,起动按钮II 15、二极管II 16被短接掉,不能起控制作用,光耦I 30和II 31输出脉冲信号,单稳态触发器I 48和II 49输出分别为高电平和低电平,由逻辑分析可知,与非门52输出高电平。由上述电压比较器的特性可知,电压比较器I 58的OUT为高电平,所以闭锁继电器68的合闸线圈59失电,电动机维持原有的工作状态。此时若按下停止按钮II17,则异或门53的输出同上述正常情况下“仅有停止按钮II 17按下”时一样,为低电平,所以分闸线圈66得电,能够实现电动机停止。通过上述分析发现,当7-8发生短路故障时,停止按钮能够实现电动机的停止功能,且电路在故障没有排除时,电动机不能再次起动。部分元件的时序波形图参见图5。At this time, the start button II 15 and the diode II 16 are short-circuited and cannot play a control role. The optocouplers I 30 and II 31 output pulse signals, and the monostable triggers I 48 and II 49 output high and low voltages respectively. It can be seen from logic analysis that the NAND gate 52 outputs a high level. From the characteristics of the above-mentioned voltage comparator, it can be seen that the OUT of the voltage comparator 158 is high level, so the closing coil 59 of the blocking relay 68 loses power, and the motor maintains the original working state. If the stop button II17 is pressed at this moment, the output of the XOR gate 53 is the same as when "only the stop button II 17 is pressed" under the above-mentioned normal circumstances, which is low level, so the opening coil 66 is energized, and the motor can be realized. stop. Through the above analysis, it is found that when a short-circuit fault occurs in 7-8, the stop button can realize the stop function of the motor, and the motor cannot be started again when the fault is not eliminated in the circuit. See Figure 5 for the timing waveform diagram of some components.

(2)8-9短路(2) 8-9 short circuit

当8-9短路且两个按钮均未按下时,相当于起动按钮II 15被按下,但极性相反的二极管III 18代替了原来起动回路中二极管II 16的整流功能,所以光耦I 30无脉冲输出,单稳态触发器I 48输出端Q为低电平。而此时光耦II 31中的发光二极管与二极管III 18同极性,所以有脉冲输出,单稳态触发器II 49的Q端输出为低电平。单稳态触发器III 50和IV 51同正常情况下“停止按钮未按下”时一样,输出分别为低电平和高电平,所以异或门53的输出为高电平,闭锁继电器68的分闸线圈66失电。又由于单稳态触发器I 48、单稳态触发器II 49以及异或门53的输出分别为低电平、低电平、高电平,所以与非门52的输出为高电平。所以闭锁继电器68的合闸线圈59也失电,电路不会自起动。When 8-9 is short-circuited and the two buttons are not pressed, it is equivalent to the start button II 15 being pressed, but the diode III 18 with opposite polarity replaces the rectification function of the diode II 16 in the original starting circuit, so the optocoupler I 30 no pulse output, monostable trigger I 48 output terminal Q is low level. And now the light-emitting diode in the optocoupler II 31 has the same polarity as the diode III 18, so there is a pulse output, and the Q terminal output of the monostable flip-flop II 49 is low level. Monostable flip-flops III 50 and IV 51 are the same as when "the stop button is not pressed" under normal circumstances, the output is respectively low level and high level, so the output of XOR gate 53 is high level, and the output of latching relay 68 The opening coil 66 is de-energized. Again because the output of monostable flip-flop I 48, monostable flip-flop II 49 and XOR gate 53 is low level, low level, high level respectively, so the output of NAND gate 52 is high level. Therefore, the closing coil 59 of the blocking relay 68 is also de-energized, and the circuit will not start automatically.

当8-9短路且仅有起动按钮II 15按下时,通过分析可以发现二极管II 16和二极管III18的整流功能都将失灵,所以光耦I30、II 31、III 32、IV 33都将有脉冲输出,所以单稳态触发器I 48、II 49、III 50、IV 51的输出分别为高电平、低电平、高电平、高电平。由分析可知与非门52的输出端Y为高电平,所以闭锁继电器68的合闸线圈59失电,电动机不能起动。而此时,异或门53的输出为低电平,所以闭锁继电器68的分闸线圈66得电,电动机立即停止运行。When 8-9 is short-circuited and only the start button II 15 is pressed, it can be found through analysis that the rectification functions of diode II 16 and diode III 18 will fail, so optocouplers I30, II 31, III 32, and IV 33 will all have pulses output, so the outputs of monostable flip-flops I 48, II 49, III 50, and IV 51 are high level, low level, high level, and high level respectively. It can be seen from the analysis that the output terminal Y of the NAND gate 52 is at a high level, so the closing coil 59 of the blocking relay 68 loses power, and the motor cannot start. And now, the output of the exclusive OR gate 53 is low level, so the opening coil 66 of the blocking relay 68 is energized, and the motor stops running immediately.

当8-9短路且仅有停止按钮II 17按下时,相当于正常情况下“仅按下停止按钮II 17”时一样,电动机将立即停止运行。When 8-9 is short-circuited and only the stop button II 17 is pressed, which is equivalent to "only pressing the stop button II 17" under normal circumstances, the motor will stop running immediately.

总之,当8-9发生短路时,按下停止按钮II17后,能够实现电动机停止功能,且故障没有排除前电动机不能再次起动。部分元件的时序波形图参见图5。In a word, when a short circuit occurs in 8-9, after pressing the stop button II17, the motor stop function can be realized, and the motor cannot be started again until the fault is eliminated. See Figure 5 for the timing waveform diagram of some components.

(3)7-9短路(3) 7-9 short circuit

当7-9短路时,相当于二极管III 18失灵,所以光耦III 32和IV 33都有脉冲输出,单稳态触发器III 50和IV 51输出均为高电平。因此,异或门53的输出为低电平。所以闭锁继电器68的分闸线圈66得电,电动机停止运行。由于异或门53的输出为低电平,所以不论单稳态触发器48和49的状态如何,与非门52的输出均为高电平,所以闭锁继电器68的合闸线圈59失电,电动机不能起动。部分元件的时序波形图参见图5。When 7-9 is short-circuited, it is equivalent to the failure of diode III 18, so both optocoupler III 32 and IV 33 have pulse output, and the outputs of monostable trigger III 50 and IV 51 are both high level. Therefore, the output of the exclusive OR gate 53 is low level. Therefore, the opening coil 66 of the blocking relay 68 is energized, and the motor stops running. Because the output of XOR gate 53 is low level, so regardless of the states of monostable flip-flops 48 and 49, the output of NAND gate 52 is high level, so the closing coil 59 of latching relay 68 loses power. The motor cannot be started. See Figure 5 for the timing waveform diagram of some components.

(4)7-8-9同时短路(4) 7-8-9 short circuit at the same time

此时的故障情况同第(2)种短路故障中的“当8-9两点短路且起动按钮II 15按下时”相同,这里不再赘述。部分元件的时序波形图参见图5。The failure situation at this time is the same as "when 8-9 two points are short-circuited and the start button II 15 is pressed" in the (2) kind of short-circuit failure, so no more details here. See Figure 5 for the timing waveform diagram of some components.

总之,当发生上述短路故障时,按下停止按钮II 17后,电动机都能停止,且故障排除前,电动机不能再次起动。In short, when the above-mentioned short-circuit fault occurs, the motor can be stopped after the stop button II 17 is pressed, and the motor cannot be started again until the fault is eliminated.

3.断线故障时3. When there is a disconnection fault

由图3可知,本发明电路可能在7、8、9三处发生断线故障,下面逐一分析。It can be seen from Fig. 3 that the circuit of the present invention may have disconnection faults at 7, 8, and 9, which will be analyzed one by one below.

(1)7断线时(1) When 7 is disconnected

当公共控制线7发生断线时,正弦信号的通路被切断,四个光耦I 30、II 31、III 32、IV 33都无脉冲输出,所以单稳态触发器I 48、II 49、III 50、IV 51的输出分别为低电平、高电平、低电平、低电平。此时,与非门52的输出为高电平,因此闭锁继电器68的合闸线圈失电,电动机不能起动。而异或门53的输出为低电平,闭锁继电器68的分闸线圈得电,电动机停止运行。部分元件的时序波形图参见图6。When the common control line 7 is disconnected, the channel of the sinusoidal signal is cut off, and the four optocouplers I 30, II 31, III 32, and IV 33 have no pulse output, so the monostable triggers I 48, II 49, III The outputs of 50 and IV 51 are low level, high level, low level and low level respectively. At this time, the output of the NAND gate 52 is at a high level, so the closing coil of the blocking relay 68 loses power, and the motor cannot be started. And the output of the XOR gate 53 is a low level, the opening coil of the blocking relay 68 is energized, and the motor stops running. See Figure 6 for the timing waveform diagram of some components.

(2)8断线时(2) 8 disconnection

当8发生断线时起动按钮II 15和二极管II 16失灵,此时的情况同正常情况下“两个按钮均未按下”时一样,电动机维持原有状态。但按下停止按钮II 17后,电动机能够停止,且故障排除前,电动机不能再次起动。部分元件的时序波形图参见图6。Start button II 15 and diode II 16 were out of order when disconnection occurred in 8, and the situation at this moment was the same as when "two buttons were not all pressed" under normal circumstances, and the motor maintained the original state. But after pressing the stop button II 17, the motor can stop, and before the fault is removed, the motor cannot be started again. See Figure 6 for the timing waveform diagram of some components.

(3)9断线时(3) When 9 is disconnected

当9发生断线时,相当于停止按钮II 17按下,由上述分析可知,不论起动按钮II 15是否按下,电动机都一直处于停止状态。部分元件的时序波形图参见图6。When 9 disconnection occurs, it is equivalent to pressing the stop button II 17. From the above analysis, it can be seen that no matter whether the start button II 15 is pressed or not, the motor is always in a stopped state. See Figure 6 for the timing waveform diagram of some components.

总之,当发生上述断线故障时,按下停止按钮II 17后,电动机都能停止,且故障排除前,电动机不能再次起动。In short, when the above disconnection fault occurs, the motor can be stopped after the stop button II 17 is pressed, and the motor cannot be started again until the fault is eliminated.

比较本发明的电动机远程起停控制电路与图1所述的本质安全型先导电路。在远控电缆正常状态下,两者均能实现正常的先导功能。但图1所述的本质安全型先导电路在公共控制线7与起动控制线8在某处发生短路时,电路状态与起动按钮I 4按下的状态是完全一样的,系统会误认为是正常起动信号,造成自起动现象。发明电路主要依靠现代电子器件的逻辑判断功能及闭锁型继电器的闭锁功能,克服了远程电缆发生短路故障时的电动机自起动问题。结果表明,本发明可以提高煤矿井下电动机远控电路的安全性、可靠性。Compare the motor remote start-stop control circuit of the present invention with the intrinsically safe pilot circuit described in FIG. 1 . In the normal state of the remote control cable, both can realize the normal pilot function. However, in the intrinsically safe pilot circuit described in Fig. 1, when the public control line 7 and the start control line 8 are short-circuited somewhere, the circuit state is exactly the same as the state when the start button 14 is pressed, and the system will mistakenly believe that it is normal Starting signal, resulting in self-starting phenomenon. The invented circuit mainly relies on the logical judgment function of modern electronic devices and the blocking function of the blocking relay, which overcomes the problem of motor self-starting when a short-circuit fault occurs in the remote cable. The results show that the invention can improve the safety and reliability of the electric motor remote control circuit in the coal mine.

Claims (1)

1.一种电动机远程起停控制电路,其含有控制按钮,控制线和控制电路,其特征在于:1. A motor remote start-stop control circuit, which contains a control button, a control line and a control circuit, is characterized in that: 所述的控制按钮(1)的起动按钮II(15)的上端与停止按钮II(17)的上端及公共控制线(7)的左端相连接,起动按钮II(15)的下端与二极管II(16)的阳极相连接;二极管II(16)的阴极与起动控制线(8)的左端相连接;二极管III(18)的阴极与停止按钮II(17)的下端相连接,二极管III(18)的阳极与停止控制线(9)的左端相连接构成;The upper end of the start button II (15) of the control button (1) is connected with the upper end of the stop button II (17) and the left end of the public control line (7), and the lower end of the start button II (15) is connected with the diode II ( 16) is connected to the anode; the cathode of diode II (16) is connected to the left end of the start control line (8); the cathode of diode III (18) is connected to the lower end of stop button II (17), and the cathode of diode III (18) The anode of the anode is connected with the left end of the stop control line (9); 所述的控制电路(3)是由信号检测单元II(19)信号、转换单元II(20)、起动信号鉴别单元(21)、停止与故障信号鉴别单元(22)、合闸执行单元(23)和分闸执行单元(24)构成;所述的信号检测单元II(19)用于判断是否产生了起动、停止或线路故障的脉冲信号;信号转换单元II(20)将这些脉冲信号整形为稳定的电平信号;起动信号鉴别单元(21)判断是否有起动信号;停止与故障信号鉴别单元(22)判断是否有停止信号或跳闸信号;合闸执行单元(23)根据起动信号鉴别单元(21)的输出决定是否合闸;分闸执行单元(24)根据停止与故障信号鉴别单元(22)的输出信号决定是否分闸;The control circuit (3) is composed of a signal detection unit II (19) signal, a conversion unit II (20), a start signal identification unit (21), a stop and fault signal identification unit (22), a closing execution unit (23 ) and an opening execution unit (24); the signal detection unit II (19) is used to judge whether a pulse signal of starting, stopping or line fault is generated; the signal conversion unit II (20) shapes these pulse signals into Stable level signal; the start signal discrimination unit (21) judges whether there is a start signal; the stop and fault signal discrimination unit (22) judges whether there is a stop signal or a trip signal; the closing execution unit (23) judges whether there is a start signal discrimination unit ( The output of 21) determines whether to close the gate; the opening execution unit (24) determines whether to open the gate according to the output signal of the stop and fault signal identification unit (22); 所述的控制线(2)将控制按钮(1)与控制电路(3)连接在一起。The control line (2) connects the control button (1) and the control circuit (3).
CN2009100756982A 2009-10-11 2009-10-11 A motor remote start and stop control circuit Expired - Fee Related CN101694978B (en)

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CN102902211A (en) * 2012-09-28 2013-01-30 烟台宝钢钢管有限责任公司 Method for preventing malfunction of emergency stop and quick stop signals in control system
CN103715648B (en) * 2013-12-13 2016-05-25 常州联力自动化科技有限公司 A kind of pilot circuit treating apparatus
DE102014112506A1 (en) * 2014-08-29 2016-03-03 Pintsch Bamag Antriebs- Und Verkehrstechnik Gesellschaft Mit Beschränkter Haftung Barrier whose actuator motor means and circuit of the actuator motor means and circuit component of the circuit
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CN108983669B (en) * 2018-08-06 2020-11-17 北方工业大学 Intrinsic safety pilot circuit
CN109143982B (en) * 2018-08-14 2020-11-06 深圳市福宝兴业有限公司 CNC (computer numerical control) numerical control machine tool based on Beidou communication and GPS (global positioning system) communication dual-mode remote control
CN109358655B (en) * 2018-10-15 2024-05-17 潘秀兰 Rotary position control device of rotary table
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