Energy-saving air preprocessing method and device thereof
(1) technical field
The present invention relates to the pressurized air pretreatment technology of fermentation industry, be specially a kind of energy-saving air preprocessing method and device thereof.
(2) background technology
The aseptic dried compressed air supply that the aerobic fermentation industry need to continue.Can become the air of high temperature, high humidity after the compression of the compressed machine of air, can not be directly for fermentor tank, after must passing through the air pretreatment device and lowering the temperature, remove moisture content, become dry air, just can send into down one filtering system.
Traditional pressurized air pretreatment technology flow process, as shown in Figure 1:
From out 120 ℃~170 ℃ pressurized air of compressor → enter one-level shell and tube cooler 1 be cooled to 50 ℃~70 ℃ → enter 2 minutes water of one-level whirlwind water trap → enter secondary shell and tube cooler 3 be cooled to 25 ℃~30 ℃ → enter 4 minutes water of secondary whirlwind water trap → enter tube still heater 5 be heated to 60 ℃~75 ℃ → enter at last that filtration system filters becomes sterile air → enter seeding tank, fermentor tank uses.
Because the heat exchange efficiency of shell and tube cooler and air is lower, so air just can reach the temperature that technique requires (hydrogenesis out) after must adopting the secondary cooling; Simultaneously owing to whirlwind water trap separating and condensing water weak effect, also must adopt secondary whirlwind water trap come minute water.Whole pretreatment system exists the disadvantages such as windage is large, Pressure Drop large (air compressor machine load is large), air-supply efficient is low, cooling performance is poor, divide the water weak effect, consumption of cooling-water is large, steam consumption quantity is high.
In addition, in the above-mentioned technical process, from the waste heat of compressor 120 ℃~170 ℃ high temperature air out always all slatterning in vain.If can this Btu utilization, will play very significant energy-saving effect.
In recent years, also have and attempt adopting part high temperature air with the air compressor machine exit to pass into tube still heater at traditional air pretreatment system cooled Cryogenic air is heated, reaching the purpose of saving steam, but the actual tests effect is very undesirable, and kind of a result who loses more than gain is arranged.The analysis reason is as follows:
(1) because tube still heater is low to the heat exchange efficiency of air, so the heat absorption rate is also low, so atmosphere temperature rising efficient is poor;
(2) because the heat content of air is very little, warm air flow velocity in tubulation is very high simultaneously, therefore with warm air during directly to cooled air heating, thermal power very low (must could satisfy the needed heat energy of well heater as thermal source with the total quantity of hot air more than 50%), so, the heat interchanging area of well heater will be similar with the heat interchanging area of air cooler, so facility investment will increase much;
(3) because warm air has first most to enter heater heats, and then the air cooler of getting back to the front cools off, thus windage increase many, cause the air-supply Efficiency Decreasing.
(3) summary of the invention
For the problems referred to above, the invention provides a kind of energy-saving air preprocessing method and device thereof, adopt the method and device thereof, can take full advantage of from the waste heat of air compressor machine high temperature air out, energy-conserving and environment-protective.
The technical scheme of the inventive method is:
Energy-saving air preprocessing method, the method will pass into air-cooler and the airheater that is chained together from air compressor hot and humid pressurized air out, make it become cryodrying pressurized air, described air-cooler adopts finned air-cooling water eliminator device, described airheater adopts finned airheater, and the step of described method is as follows:
A. after hot and humid pressurized air enters described finned air-cooling water eliminator device, carry out heat exchange with the water coolant in its first group of bobbin carriage, in cooling air, the cooling water outlet water temperature of described first group of bobbin carriage is raise, and then this hot water is divided into two portions: a part enters unit cooler and produces refrigerated water as thermal source; Another part enters described finned airheater and adds warm air as thermal source;
B. the hot water after described unit cooler heat exchange returns first group of bobbin carriage of described finned air-cooling water eliminator device;
C. the hot water after described finned airheater heat exchange also returns first group of bobbin carriage of described finned air-cooling water eliminator device;
D. the refrigerated water of described unit cooler generation enters last group bobbin carriage of described finned air-cooling water eliminator device, comes cooling air as water coolant;
E. the refrigerated water after last group bobbin carriage heat exchange of described finned air-cooling water eliminator device returns described unit cooler and again freezes, and so forms cycle operation.
The further technical scheme of the inventive method is:
Described unit cooler adopts the lithium bromide refrigerating unit; Described hot and humid compressed-air actuated temperature is 120 ℃~170 ℃, and the cooling water outlet water temperature of first group of bobbin carriage of described finned air-cooling water eliminator device is 90 ℃~95 ℃, and the temperature of the refrigerated water that described unit cooler produces is 10 ℃~12 ℃; Hot water among the described step b after described unit cooler heat exchange, and the hot water after described finned airheater heat exchange among the described step c are introduced into the first group of bobbin carriage that returns again described finned air-cooling water eliminator device after water tank mixes.
The technical scheme of apparatus of the present invention is:
Energy-saving air pretreatment unit, this device comprise air-cooler and the airheater that is chained together, and described air-cooler adopts finned air-cooling water eliminator device, and described airheater adopts finned airheater; The cooling water outlet of first group of bobbin carriage of described finned air-cooling water eliminator device links to each other with the thermal source import of unit cooler and the water-in of described finned airheater respectively; The water outlet of the outlet of the thermal source of described unit cooler and described finned airheater links to each other with the entrance of cooling water of first group of bobbin carriage of described finned air-cooling water eliminator device respectively; The chilled water outlet of described unit cooler links to each other with the entrance of cooling water of last group bobbin carriage of described finned air-cooling water eliminator device; The cooling water outlet of last group bobbin carriage of described finned air-cooling water eliminator device links to each other with the refrigerated water import of described unit cooler.
The further technical scheme of apparatus of the present invention is:
Described unit cooler adopts the lithium bromide refrigerating unit; The thermal source outlet of described unit cooler and the water outlet of described finned airheater link to each other with water tank respectively, and described water tank links to each other with the entrance of cooling water of first group of bobbin carriage of described finned air-cooling water eliminator device; Be provided with water pump between the entrance of cooling water of first group of bobbin carriage of described water tank and described finned air-cooling water eliminator device; The heat interchanging area of first group of bobbin carriage of described finned air-cooling water eliminator device is than the heat interchanging area of other bobbin carriages large 10%~20%; Be provided with thermal insulation layer on first group of bobbin carriage of described finned air-cooling water eliminator device and the corresponding shell of last group bobbin carriage.
The present invention utilizes the water coolant of finned air-cooling water eliminator device to absorb compressed-air actuated waste heat, makes it become hot water, and with the thermal source of hot water as unit cooler and airheater, energy-conserving and environment-protective; Adopt finned air-cooling water eliminator device and finned airheater, heat exchange efficiency is high.
(4) description of drawings
Fig. 1 is traditional pressurized air pretreatment technology schema;
Fig. 2 is the structural representation of air pretreatment device of the present invention.
(5) embodiment
The present invention be the patent No. take the inventor as 200820186662.2, denomination of invention is made for the basis for the utility model patent of " air-cooling water eliminator device of improvement ".
As shown in Figure 2, energy-saving air preprocessing method, the method will pass into air-cooler and the airheater that is chained together from air compressor hot and humid pressurized air out, make it become cryodrying pressurized air.It is finned air-cooling water eliminator device 1 in 200820186662.2 the utility model patent that the inventive method Air water cooler adopts the patent No., and airheater adopts finned airheater 15, and the step of method is as follows:
A. after hot and humid pressurized air enters finned air-cooling water eliminator device 1, carry out heat exchange with the water coolant in its first group of bobbin carriage 9, in cooling air, cooling water outlet 8 water temperatures of first group of bobbin carriage 9 are raise, then this hot water is divided into two portions: a part enters unit cooler 5 and produces refrigerated water as the energy; Another part enters finned airheater 15 and adds warm air as thermal source;
B. the hot water after unit cooler 5 heat exchange returns first group of bobbin carriage 9 of finned air-cooling water eliminator device 1;
C. the hot water after finned airheater 15 heat exchange also returns first group of bobbin carriage 9 of finned air-cooling water eliminator device 1;
D. the refrigerated water of unit cooler 5 generations enters last group bobbin carriage 13 of finned air-cooling water eliminator device 1, comes cooling air as water coolant;
E. the refrigerated water after last group bobbin carriage 13 heat exchange of finned air-cooling water eliminator device 1 returns unit cooler 5 and again freezes, and so forms cycle operation.
In the aforesaid method, the unit cooler 5 preferential lithium bromide refrigerating units that adopt.
Be about 120 ℃~170 ℃ from air compressor hot and humid compressed-air actuated temperature out, the cooling water outlet water temperature of first group of bobbin carriage 9 of finned air-cooling water eliminator device 1 is controlled to be 90 ℃~95 ℃, and the temperature of the refrigerated water that unit cooler 5 produces is controlled to be 10 ℃~12 ℃.
Hot water among the step b after unit cooler 5 heat exchange, and the hot water after finned airheater 15 heat exchange among the step c can be introduced into the first group of bobbin carriage 9 that returns again finned air-cooling water eliminator device 1 after water tank 19 mixes.
Again referring to Fig. 2, the device of realizing the inventive method comprises air-cooler and the airheater that is chained together, the characteristics of this device are: air-cooler adopts finned air-cooling water eliminator device 1, airheater adopts finned airheater 15, inlet mouth 2 from air compressor hot and humid pressurized air out from finned air-cooling water eliminator device 1 enters, and flows out from the air outlet 16 of finned airheater 15.
Finned air-cooling water eliminator device 1 can be provided with the multi units tube case, the present embodiment is provided with four groups of bobbin carriages, second group of bobbin carriage 10, the 3rd group of bobbin carriage 12 share a water-in 22 and a water outlet 11, and the water coolant in these two groups of bobbin carriages adopts the general industry water.The cooling water outlet 8 of first group of bobbin carriage 9 of finned air-cooling water eliminator device 1 links to each other with the thermal source import 7 of unit cooler 5 and the water-in 17 of finned airheater 15 respectively; The water outlet 18 of the outlet 4 of the thermal source of unit cooler 5 and finned airheater links to each other with the entrance of cooling water 23 of first group of bobbin carriage 9 of finned air-cooling water eliminator device 1 respectively; The chilled water outlet 3 of unit cooler 5 links to each other with the entrance of cooling water 20 of last group bobbin carriage 13 of finned air-cooling water eliminator device 1; The cooling water outlet 14 of last group bobbin carriage 13 of finned air-cooling water eliminator device 1 links to each other with the refrigerated water import 6 of unit cooler 5.
Finned air-cooling water eliminator device 1 adopts rib heat exchanging pipe, and is higher more than 8~12 times with the contact rate of air than shell and tube heat transfer tube, therefore also high more than 8 times to the absorption of air heat; In addition, the bobbin carriage of finned air-cooling water eliminator device 1 is to divide into groups independently, can very easy water coolant in first group of bobbin carriage 9 be become high-temperature-hot-water and not affect remaining recirculated water bobbin carriage.
In apparatus of the present invention, the unit cooler 5 preferential lithium bromide refrigerating units that adopt.
The thermal source outlet 4 of unit cooler 5 and the water outlet 18 of finned airheater can also link to each other with water tank 19 respectively, and water tank 19 links to each other with the entrance of cooling water 23 of first group of bobbin carriage 9 of finned air-cooling water eliminator device 1.The effect one of water tank 19 is replenishment cycles water; The 2nd, the recycle system is played the effect of voltage stabilizing, adjusting.
Between the entrance of cooling water 23 of first group of bobbin carriage 9 of water tank 19 and finned air-cooling water eliminator device 1, can also be provided with water pump 21, be used for increasing the flow velocity of water coolant, strengthen cooling performance.
For cooling water outlet 8 water temperatures of first group of bobbin carriage 9 guaranteeing finned air-cooling water eliminator device 1 are controlled to be 90 ℃~95 ℃, the heat interchanging area of first group of bobbin carriage 9 is than the heat interchanging area of other bobbin carriages large 10%~20%.It is as follows that concrete heat interchanging area increases scope:
(1) when compressed-air actuated temperature at 150 ℃~170 ℃, the air themperature after the processing need to increase approximately 10% heat interchanging area in the time of 45 ℃~50 ℃;
(2) when compressed-air actuated temperature at 130 ℃~140 ℃, the air themperature after the processing need to increase approximately 15% heat interchanging area in the time of 50 ℃~55 ℃;
(3) when compressed-air actuated temperature at 120 ℃~125 ℃, the air themperature after the processing need to increase approximately 20% heat interchanging area in the time of 55 ℃~60 ℃.
At all right set temperature meter in cooling water outlet 8 places of first group of bobbin carriage 9, to show water temperature.
First group of bobbin carriage 9 and last group bobbin carriage 13 corresponding shells at finned air-cooling water eliminator device 1 are provided with thermal insulation layer 24 in order to insulation.Also thermal insulation layer can be set on the inlet channel of the outlet conduit of first group of bobbin carriage 9, last group bobbin carriage 13 and the shell of finned airheater 15.
The below is take a cover air quantity as 2500m
3The energy-saving air pretreatment unit of/min is that example illustrates energy-saving effect of the present invention:
1, the hot water that adopts finned air-cooling water eliminator device 1 to produce replaces steam as the thermal source of lithium bromide refrigerating unit 5, produce refrigerated water, last group bobbin carriage 13 of finned air-cooling water eliminator device 1 is down to 20 ℃ to air themperature from 40 ℃ (pass through first first three groups circulating water after air themperature), amount of cooling water is 81.0 ten thousand Kcal/h (theoretical value), can economize steam 1528Kg/h, can economize steam 36672Kg/D by calculating in 24 hours in one day; 1 year 300 days, can economize steam 11001.6t/y, amount to approximately 1571.6t of standard coal.
If 2 users adopt phreatic water to come cooling air, air themperature is down to 20 ℃ from 40 ℃, the phreatic water water temperature rises to 23 ℃ (heating up 7 ℃) from 16 ℃, water requirement is 115.7t/h approximately, one day 24 hours about 2776.8t/D, 1 year 300 days about 83.3 ten thousand t/y phreatic waters (this water can not advance air cooler and recycle)! After now adopting the refrigerated water cooling of lithium bromide refrigerating unit 5, can carry out totally-enclosed internal recycle cooling, so damage by water consumption few (can ignore).
3, the hot water that adopts finned air-cooling water eliminator device 1 to produce adds warm air, air themperature rises to 55 ℃ from 20 ℃, heat requirement is 141.75Kcal/h (theoretical value), can save approximately 2942Kg/h (reality) of steam, one day 24 hours about 70608Kg/D; 1 year 300 days about 21182.4t/y; Amounting to standard coal is 3026t.
From above-mentioned example as can be known, the present invention takes full advantage of compressed-air actuated waste heat, and energy-saving effect is very remarkable, and has greatly reduced the produced quantity of groundwater resource, can realize energy-conservation, the target that reduces discharging, reduce running cost of fermentation industry.