CN101693765B - Organic silicon perfusion resin and preparation method thereof - Google Patents

Organic silicon perfusion resin and preparation method thereof Download PDF

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CN101693765B
CN101693765B CN200910044563XA CN200910044563A CN101693765B CN 101693765 B CN101693765 B CN 101693765B CN 200910044563X A CN200910044563X A CN 200910044563XA CN 200910044563 A CN200910044563 A CN 200910044563A CN 101693765 B CN101693765 B CN 101693765B
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monomer
resin
silane
organic silicon
preparation
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CN101693765A (en
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衷敬和
李强军
姜其斌
陈子荣
蔡彬芬
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Zhuzhou Times Electric Insulation Co Ltd
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Zhuzhou Times Electric Insulation Co Ltd
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Abstract

The invention relates to organic silicon perfusion resin and a preparation method thereof. The preparation method comprises the following steps: selecting at least one silane monomer expressed according to a structure formula RnSiX4-n as an initial material, wherein R is an organic group and can be alkyl, aryl or vinyl, X is a hydrolysable group and can be chlorine atom, alkoxy or acyloxy, n is equal to 0 or 1 and the initial material comprises a vinylsilane monomer or hydrogen-containing silane monomer; determining the proportion of the initial material according to a silicon resin R/Si value of 1.0-1.3, dropwise adding the initial material into a flask adding with water, weak-polarity solvent and HCl gas absorbent at 5-20 DEG C, carrying out hydrolysis reaction for 3-6 h, concentrating,separating a resin layer, carrying out reflux curing reaction at 80-120 DEG C for 2-5 h, washing with water, filtering, removing solvent for hydrolysis by decompression at 110-140 DEG C, and discharging when the cone-plate viscosity of the product is 1,500-3,000 CP at 60 DEG C. The organic silicon perfusion resin has no rapid heat release, does not generate bubble in the curing process and has higher heat resistance and excellent corona resistant performance.

Description

A kind of organic silicon perfusion resin and preparation method thereof
Technical field
The present invention relates to a kind of silicone resin and preparation method thereof, relate in particular to the group of a kind of Si-C=C of containing and two kinds of structures of Si-H, also include by R at least in its structure nSiX 4-n(wherein R is an organic group, can be alkyl, aryl or vinyl; X is a hydrolysable group, can be chlorine atom, alkoxyl group or acyloxy etc.; N value 0 or 1) R that obtains of hydrolysis nSiO (4-n)/2Organic silicon perfusion resin of building stone and preparation method thereof belongs to the high molecular polymerization field.
Background technology
Perfusion resin is widely used in the perfusion and the encapsulation in fields such as electronic devices and components, semiconductor and IC and high-tension power transmission and transformation equipment, electrical equipment and electrical at present, is a kind of special type function material that integrates multiple functions such as insulation, protection against the tide, mildew-resistant, anticorrosion, fixing and isolation.Usually, perfusion resin should possess following characteristics: under teeming temperature, good mobility and less volatile matter are arranged; Quick solidifying, it is little to solidify post-shrinkage ratio, and has characteristics such as good electric, mechanics and materialization be stable.
Usually, factors such as the over-all properties of consideration perfusion resin and price are epoxy resin and Zylox system what extensively be used at present.Epoxy-resin systems no doubt has mechanical property high, and adhesiveproperties is excellent, and cure shrinkage is little; Good manufacturability, the handiness of formulating of recipe is bigger, electrical property and good chemical stability; But its heat-resisting and anti-corona performance is more general; The thermotolerance of curable epoxide thing is generally 120-150 ℃, has only the epoxy resin of heat resistant variety can reach 200 ℃ or higher, and the price of this type of epoxy is comparatively expensive; Another kind of system then also is a customary systems Zylox system, and its advantage is that temperature classification has a bigger raising than epoxy, but also has some shortcomings: relatively poor like adhesiveproperties, cured article intensity is lower.
Along with equipment such as current motor electrical equipment constantly develop towards the direction of miniaturized, lightweight and raising serviceability, pursuing the pouring material with high temperature classification and excellent comprehensive performance becomes first-selected direction.
Summary of the invention
The object of the invention is intended to relate to and propose a kind of preparation method of organic silicon perfusion resin, to present perfusion resin exist temperature classification on the low side and such as anti-corona poor performance, when solidifying heat release seriously is prone to blistered shortcoming and the solvent-free perfusion resin of a kind of organosilicon type of putting forward.
The present invention seeks to realize through following technical proposals:
It is by general structure R that selection has at least a kind of nSiX 4-nThe silane monomer of expression is a starting raw material, and wherein R is an organic group, can be alkyl, aryl or vinyl; X is a hydrolysable group; Can be chlorine atom, alkoxyl group or acyloxy etc., n value 0 or 1, said starting raw material comprises vinyl silane monomer and silane containing hydrogen monomer; Above-mentioned starting raw material is 1.0~1.3 definite proportionings by silicone resin R/Si value; Under 5~20 ℃, slowly be added drop-wise in the water that is added with 2~5 times of starting raw material total moles, 1~3 times the flask of HCl adsorbent of weak polar solvent and 1~3 times, drip hydrolysis reaction and continue 3~6 hours, concentrate then; Separate resin layer; 80~120 ℃ of refluxed slaking reactions 2~5 hours, carry out washing filtering afterwards, 110~140 ℃ down decompression remove the solvent that is used for hydrolysis in advance; Regularly carry out the viscosity of sampling and measuring resin therebetween, when the discharging when 1500~3000CP (60 ℃) of product cone-plate viscosity.At least include the group of Si-C=C and two kinds of structures of Si-H in this perfusion resin, also include by R at least in its structure nSiX 4-n(wherein R is an organic group, can be alkyl, aryl or vinyl; X is a hydrolysable group, can be chlorine atom, alkoxyl group or acyloxy etc.; N value 0 or 1) R that obtains of hydrolysis nSiO (4-n)/2Building stone.
Said R nSiX 4-nMonomer is selected from tetraethoxy, butyl silicate, METHYL TRICHLORO SILANE, methyl trimethoxy (second) TMOS, phenyl front three (second) TMOS, vinyltriethoxysilane, vinyl three (b-methoxy ethoxy) silane etc.
Said vinyl silane monomer and silane containing hydrogen monomer are selected from dimethyl-vinyl Ethoxysilane, methyl ethylene diethoxy silane, vinyltriethoxysilane, vinyl three (b-methoxy ethoxy) silane, methyl ethylene dichlorosilane, vinyl trichloro silane, dimethyl dichlorosilane (DMCS), trichlorosilane, dimethylchlorosilane, a chlorosilane etc.
Said HCl adsorbent is a kind of or its mixture in pyridine, hexamethyldisilazane, the trolamine etc.
Said weak polar solvent is a kind of or its mixture in toluene, YLENE, naphthenic hydrocarbon, halohydrocarbon, the vinyl acetic monomer etc.
Organic silicon perfusion resin involved in the present invention belongs to solvent-free, fast curing system, and its curing need add in use and cause silico ethylene base and the platinum catalyst that contains addition reaction of hydrogen, so this perfusion resin system is two component systems.Appoint 100 parts of resins getting one of such scheme, add platinum catalyst and 0.01 part of platinum catalyst promotor V11 of 0.05 part, all can satisfy the fast solidified requirement of perfusion resin under 180 ℃ at 1~3 minute gel.
This perfusion resin has following characteristics: this product does not contain any organic solvent, and initial viscosity is higher, is difficult for when being used to pour into running off; This perfusion resin is the ability fast setting under platinum catalyst effect efficiently causes, the no very exothermic of reaction in solidification process, and no bubble produces, and is a kind of good pouring material.This perfusion resin also has following advantage: because organosilicon material has higher heat resistance and excellent anticorona performance, this resin can be used for the perfusion and the encapsulation in fields such as higher (200 grades) of temperature classification and anticorona performance requriements higher electronic devices and components, semiconductor and IC and high-tension power transmission and transformation equipment, electrical equipment and electrical.
Embodiment
Following examples are to further specify of the present invention, but the invention is not restricted to following embodiment.
Instance one:
Get tetraethoxy, dimethyl-vinyl Ethoxysilane, dimethyl dichlorosilane (DMCS), diphenyl dichlorosilane monomer, above-mentioned starting material are 1.0 definite proportionings by the R/Si value.Add the water of 2 times of initial silane monomer starting material total moles and be the raw-material 1.0 times toluene of initial silane monomer at flask, add the HCl adsorbent pyridine of 1 times of silane monomer formula for raw stock mole total amount.Under 5~20 ℃ of lower temperature, slowly be added drop-wise to an organosilane monomer in the flask with quick stirring, drip hydrolysis reaction and continue 3 hours, concentrate then; Separate resin layer; 80~120 ℃ of refluxed slaking reactions 2 hours, carry out washing filtering afterwards, 110~140 ℃ down decompression remove the solvent that is used for hydrolysis in advance; Regularly carry out the viscosity of sampling and measuring resin therebetween, when the discharging when 1500~3000CP (60 ℃) of product cone-plate viscosity.
Instance two:
Get vinyl trichloro silane, trimethylchloro-silicane silane, dimethyl dichlorosilane (DMCS), diphenyl dichlorosilane, a phenyl-trichloro-silicane monomer; Above-mentioned silane monomer starting material are 1.2 definite proportionings by the R/Si value; Add the water of 3.5 times of initial silane monomer starting material total moles and be the raw-material 1.8 times YLENE of initial silane monomer at flask, add the HCl adsorbent hexamethyldisilazane of 2.0 times of silane monomer formula for raw stock mole total amounts.Under 5~20 ℃ of lower temperature, slowly be added drop-wise to an organosilane monomer in the flask with quick stirring, drip hydrolysis reaction and continue 4 hours, concentrate then; Separate resin layer; 80~120 ℃ of refluxed slaking reactions 4 hours, carry out washing filtering afterwards, 110~140 ℃ down decompression remove the solvent that is used for hydrolysis in advance; Regularly carry out the viscosity of sampling and measuring resin therebetween, when the discharging when 1500~3000CP (60 ℃) of product cone-plate viscosity.
Instance three:
Get a phenyl-trichloro-silicane, methyl ethylene dichlorosilane, dimethylchlorosilane, diphenyl dichlorosilane, dimethyldichlorosilane(DMCS) monomer; Above-mentioned silane monomer starting material are 1.3 definite proportionings by the R/Si value; Add the water of 5 times of initial silane monomer starting material total moles and be raw-material 3 times toluene and the vinyl acetic monomer of initial silane monomer at flask, add the HCl adsorbent trolamine of 3 times of silane monomer formula for raw stock mole total amounts.Under 5~20 ℃ of lower temperature, slowly be added drop-wise to an organosilane monomer in the flask with quick stirring, drip hydrolysis reaction and continue 6 hours, concentrate then; Separate resin layer; 80~120 ℃ of refluxed slaking reactions 5 hours, carry out washing filtering afterwards, 110~140 ℃ down decompression remove the solvent that is used for hydrolysis in advance; Regularly carry out the viscosity of sampling and measuring resin therebetween, when the discharging when 1500~3000CP (60 ℃) of product cone-plate viscosity.
The above; Be merely embodiment of the present invention, but protection scope of the present invention is not limited thereto, any technician who is familiar with the present technique field is in the technical scope that the present invention discloses; The variation that can expect easily or replacement all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain that claim was defined.

Claims (4)

1. the preparation method of an organic silicon perfusion resin; It is characterized in that selecting to have at least a kind of is that the silane monomer of representing by general structure
Figure DEST_PATH_IMAGE002
is a starting raw material; Wherein R is an organic group; X is a hydrolysable group; N value 0 or 1, said starting raw material comprise vinyl silane monomer and silane containing hydrogen monomer; Above-mentioned starting raw material is 1.0~1.3 definite proportionings by silicone resin R/Si value; Under 5~20 ℃, slowly be added drop-wise in the water that is added with 2~5 times of starting raw material total moles, 1~3 times the flask of HCl adsorbent of weak polar solvent and 1~3 times, drip hydrolysis reaction and continue 3~6 hours, concentrate then; Separate resin layer; 80~120 ℃ of refluxed slaking reactions 2~5 hours, carry out washing filtering afterwards, 110~140 ℃ down decompression remove the solvent that is used for hydrolysis in advance; Regularly carry out the viscosity of sampling and measuring resin therebetween, when the discharging when 1500~3000CP (60 ℃) of product cone-plate viscosity;
Said
Figure 19131DEST_PATH_IMAGE002
monomer is selected from tetraethoxy; Butyl silicate; METHYL TRICHLORO SILANE; Methyl trimethoxy (second) TMOS; Phenyl front three (second) TMOS; Vinyltriethoxysilane; Vinyl three (b-methoxy ethoxy) silane.
2. the preparation method of organic silicon perfusion resin according to claim 1 is characterized in that said HCl adsorbent is a kind of or its mixture in pyridine, hexamethyldisilazane, the trolamine.
3. the method for manufacture of organic silicon perfusion resin according to claim 2 is characterized in that said weak polar solvent is a kind of or its mixture in toluene, YLENE, naphthenic hydrocarbon, halohydrocarbon, the vinyl acetic monomer.
4. organic silicon perfusion resin according to the preparation method of claim 1 or 2 or 3 described organic silicon perfusion resins preparation; It is characterized in that including at least in this perfusion resin the group of
Figure DEST_PATH_IMAGE004
and
Figure DEST_PATH_IMAGE006
two kinds of structures; Also include at least in its structure by
Figure 185539DEST_PATH_IMAGE002
, wherein R is an organic group; X is a hydrolysable group;
Figure DEST_PATH_IMAGE008
building stone that n value 0 or 1, hydrolysis obtain;
Said
Figure 339177DEST_PATH_IMAGE002
monomer is selected from tetraethoxy; Butyl silicate; METHYL TRICHLORO SILANE; Methyl trimethoxy (second) TMOS; Phenyl front three (second) TMOS; Vinyltriethoxysilane; Vinyl three (b-methoxy ethoxy) silane.
CN200910044563XA 2009-10-19 2009-10-19 Organic silicon perfusion resin and preparation method thereof Expired - Fee Related CN101693765B (en)

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JP5739418B2 (en) * 2010-06-11 2015-06-24 株式会社Adeka Silicon-containing curable composition, cured product of silicon-containing curable composition, and lead frame substrate formed from silicon-containing curable composition
CN104497315B (en) * 2014-12-05 2017-02-22 东莞兆舜有机硅科技股份有限公司 Polydimethylsiloxane containing branch chains as well as preparation method and application thereof

Citations (4)

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Publication number Priority date Publication date Assignee Title
US6335414B1 (en) * 1999-03-12 2002-01-01 Shin-Etsu Chemical Co., Ltd. RTV organopolysiloxane compositions
CN101016446A (en) * 2007-02-15 2007-08-15 东莞市贝特利新材料有限公司 Organosilicon electronic encapsulation material
CN101126010A (en) * 2007-08-08 2008-02-20 华南理工大学 Bi-component silicon resin for sealing power-type LED and synthesis method thereof
CN101230197A (en) * 2007-12-20 2008-07-30 宁波安迪光电科技有限公司 Organosilicon composition for manufacturing packaging gluewater of light-emitting diode

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6335414B1 (en) * 1999-03-12 2002-01-01 Shin-Etsu Chemical Co., Ltd. RTV organopolysiloxane compositions
CN101016446A (en) * 2007-02-15 2007-08-15 东莞市贝特利新材料有限公司 Organosilicon electronic encapsulation material
CN101126010A (en) * 2007-08-08 2008-02-20 华南理工大学 Bi-component silicon resin for sealing power-type LED and synthesis method thereof
CN101230197A (en) * 2007-12-20 2008-07-30 宁波安迪光电科技有限公司 Organosilicon composition for manufacturing packaging gluewater of light-emitting diode

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Title
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