Summary of the invention
One of purpose of the present invention is to provide a kind of computer technology, automatic control technology and information processing technology of having adopted, and is provided with tube cleaning arrangement simultaneously, touches display terminal and irritate black information and preserve microcomputer liquid vacuum filling machine with inquiry unit.
Two of purpose of the present invention is to provide the control system of above-mentioned microcomputer liquid vacuum filling machine.
One of purpose of the present invention is achieved in that it comprises the filling device for ink, irritate the preceding surplus black cleaning plant of China ink, vavuum pump, and automaton, automaton is a singlechip controller, each control valve and switch, control each control valve and switch by singlechip controller, it also is provided with irritating the control valve in the device for ink and irritating the filling China ink tube cleaning arrangement that black pipeline cleans, irritate black tube cleaning arrangement and comprise water purifying bottle, control valve, pipeline, waste liquid cylinder and vavuum pump, water purifying bottle is connected with the black pipeline of filling with each three-way control valve with pipeline by control valve, irritating black pipeline is connected with the waste liquid cylinder, one side of waste liquid cylinder is passed through control valve, pipeline is connected with the vacuum air inlet, the opposite side of waste liquid cylinder passes through control valve, pipeline is connected with vavuum pump, automaton is by power supply control contact-making switch control vavuum pump, and water purifying bottle is equipped with cleaning fluid.
Irritate device for ink and comprise liquid bottles, three-way control valve, pipeline, perfusion cylinder and vavuum pump, be equipped with in the liquid bottles and irritate ink, each liquid bottles by three-way control valve, irritate black pipeline and be connected with the filling China ink hole of waiting to irritate in the print cartridge in the perfusion cylinder respectively, one side of perfusion cylinder is connected with the vacuum air inlet by control valve, pipeline, and opposite side is connected with vavuum pump by control valve, pipeline; Irritate the preceding surplus black cleaning plant of China ink and comprise drawing liquid cylinder, control valve, pipeline, waste liquid cylinder and vavuum pump, one side of drawing liquid cylinder is connected with the vacuum air inlet by control valve, pipeline, opposite side is connected with a side of waste liquid cylinder by pipeline, and the opposite side of waste liquid cylinder is connected with vavuum pump by control valve, pipeline.
Further optimize: it also is provided with the print cartridge cleaning plant behind the filling China ink, and the print cartridge cleaning plant behind this filling China ink is a ultrasonic cleaning machine, and automaton is by power supply control contact-making switch control ultrasonic cleaning machine.
Further optimize: it also is provided with the Service Management device, and this Service Management device is a till again, and automaton is by power supply control contact-making switch control till.
Wherein, irritate black tube cleaning arrangement, irritate the print cartridge cleaning plant behind the China ink, the vacuum that the Service Management device can also be used in other form is irritated Mo Jishang.
Two of purpose of the present invention is achieved in that its control system controls each control valve and switch by singlechip controller, and control system inside comprises single-chip microcomputer, sound light alarming circuit, touch LCD screen, photoelectric isolating circuit, power driving circuit, relay, ten control valves, E
2Prom memory, solid-state relay, vavuum pump, clock circuit and power supply; Single-chip microcomputer is connected with the transistor base of sound light alarming circuit by P0.0; Single-chip microcomputer is by P0.2, P0.3 and E
2The I of prom memory
2The C bus connects; Single-chip microcomputer is by the I of P0.2, P0.3 and clock circuit
2The C bus connects; Single-chip microcomputer mouthful is connected with 8 data wires of touch LCD screen, 9 control lines by P0.4~5, P1.0~P1.7 mouth and P3.0~2, P3.4~7; Single-chip microcomputer is connected with photoelectric isolating circuit by P0.1, drives solid-state relay by power driving circuit again and makes switch, the break-make of control vavuum pump; Single-chip microcomputer by P0.5-6, P2 mouth respectively with 10 photoelectric isolating circuits, drive 10 relays by power driving circuit respectively again and make switch, the break-make of ten control valves of control.
The present invention irritates has increased tube cleaning arrangement in the ink structure, touch display terminal, have and irritate black information preservation and query function, have simple to operation, irritate the high characteristics of black quality, the ink that has solved expensive, the new filling China ink of original-pack print cartridge well easily contains mixed mutually, easy the blocking up of ink of bubble, broken string, ink leak, different plates, printing effect is not good, problems such as service life is short, on circuit design and programming technique, realized the operation of modularized design and menu mode, make control system in irritating black process, bring into play important effect, bring a lot of convenience for user and worker.
1, the present invention can finish well to the single look of monochromatic print cartridge, colour ink box, photo print cartridge and the filling China ink operation of multiple color combination.Irritate black machine and include singlechip controller, touch-screen is adopted in operation, show and use LCDs, operate intuitively simple and conveniently, can choose at random print cartridge, can quantitatively irritate China ink, having the China ink of filling record preserves and query function, irritate China ink and be operated in 3~4 minutes and can accomplish without any letup, the work of filling China ink is free and relaxed, and the user brings glad tidings for ink-jet printer.
2, computer technology, automatic control technology and computer science and technology on implementation method, have been adopted.By the orderly work of Single-chip Controlling whole system, control stable, the work reliably of 11 magnetic valves, vacuum motor.System can preserve the black information of irritating, and the information record of preservation can reach 10,000, and for the manager provides the information inquiry service, is convenient to performance appraisal and financial management, has stopped to irritate having a mind to or outflow unintentionally of black fund.
3, on circuit design and programming technique, carried out the operation of modularized design and menu mode, simple to operation, easily learn usefulness well, can carry out regularly, quantitatively irritating China ink setting to different print cartridges, can select the filling China ink allocation plan of different colours combination to different print cartridges, guarantee the validity and the high efficiency of system.
4, the present invention's outer cover packaging in addition forms the operating platform and the executing agency of microcomputer liquid vacuum filling machine.
The specific embodiment
Embodiment 1: it comprises the filling device for ink, irritates the preceding surplus black cleaning plant of China ink, and the print cartridge cleaning plant behind the filling China ink is irritated black tube cleaning arrangement, automaton and Service Management device;
Irritate in the device for ink, 6 liquid bottles 4 (4-1#, 4-2#, 4-3#, 4-4#, 4-5#, 4-6#), 6 three-way control valves 15 (15-#1,15-#2,15-#3,15-#4,15-#5,15-#6), 6 are irritated black pipeline 16 and are connected with the filling China ink hole of waiting to irritate in the print cartridge in the perfusion cylinder 7 respectively, one side of perfusion cylinder 7 is connected with the vacuum air inlet by control valve 2-#7, pipeline 3, and opposite side is connected with vavuum pump 8 by control valve 2-#8, pipeline 3; Irritate in the preceding surplus black cleaning plant of China ink, one side of drawing liquid cylinder 6 is connected with the vacuum air inlet by control valve 2-#7, pipeline 3, opposite side is connected with a side of waste liquid cylinder 10 by pipeline 3, and the opposite side of waste liquid cylinder 10 is connected with vavuum pump 8 by control valve 2-#9, pipeline 3; Print cartridge cleaning plant behind the filling China ink is a ultrasonic cleaning machine 11; Irritate in the black tube cleaning arrangement, water purifying bottle 1 is connected with the black pipeline 16 of filling with 66 three-way control valves 15 with pipeline 3 by control valve 2-#10, irritating black pipeline 16 is connected with waste liquid cylinder 10, one side of waste liquid cylinder 10 is connected with drawing liquid cylinder 6 by pipeline 3, and the opposite side of waste liquid cylinder 10 is connected with vavuum pump 8 by control valve 2-#9, pipeline 3; Automaton is singlechip controller 5, each control valve 21 (15-#1,15-#2,15-#3,15-#4,15-#5,15-#6,2-#7,2-#8,2-#9,2-#10) and switch 9,13,14 (JK1, JK2, JK3), and the Service Management device is a till 12.The black pipeline 16 of pipeline 3 and filling adopts the rubber pipelines.
Perfusion cylinder 7 is to carry out the vacuum tank that print cartridge is irritated China ink, perfusion cylinder 7 should be able to anti-certain atmospheric pressure, the employing stainless steel is made, interior chest body is all squares of about 28cm of length and width height, the old print cartridge of waiting to irritate China ink connects with pipeline 3 and just puts into perfusion cylinder 7 behind the ink bottle 4 and carry out application of vacuum, produces certain atm difference by vacuum suction and attracts ink to be pressed into to finish in the print cartridge to irritate black.Through being the rubber tube of the band syringe needle of 1mm, when irritating China ink, syringe needle is inserted in the print cartridge in pipeline adopts, the start-up operation bottler placer can be irritated China ink.
Drawing liquid cylinder 6 is cleaning jars, this cylinder should be able to sustain certain atmospheric pressure, adopts stainless steel to be made, and interior chest body is all squares of about 12cm of length and width height, must be before a used old print cartridge is being irritated China ink through vacuum mode extraction useless surplus China ink wherein, to improve the quality of irritating China ink.In cleaning print cartridge surplus when China ink,, useless China ink flows in the waste liquid cylinder 10 along breather line.
Water purifying bottle 1 is irritated the black machine cleaning black pipeline 16 of filling and three-way control valve 15 remaining ink markss are used, and is the vial that can adorn 2 premium on currency, the screen warm water that contain the inside.After using this system and device to irritate China ink, can stay residual ink at black pipeline 16 of filling and three-way control valve 15 import and export, the easy baking of residual ink is done when summer especially, blocks the import and export passage of black pipeline 16 of filling and three-way control valve 15, ink can not circulate, and causes and can not irritate China ink.Adopt this device, mode by vacuum suction, insert water purifying bottle on the top, bleed by vavuum pump and to attract warm water in the water purifying bottle to flow into to irritate black pipeline 16, after irritating the filtration of black pipeline 16 inwalls and three-way control valve 15 internal channel mouths process warm water, be easy to wash remaining ink marks, waste water flows in the waste liquid cylinder 10 along breather line, reach and clean the purpose of irritating black pipeline 16 and three-way control valve 15 import and export passage dirts, make that to irritate ink passage unimpeded, form a spotlight and the characteristic of the filling China ink machine that we transform.
Liquid bottles 4 is the ink bottles of irritating China ink, and system comprises the ink (redness, blue look, black, pale red, shallow orchid, photo look) of six kinds of colors, uses six liquid bottles 4 splendid attires respectively, draws with the rubber tube of being with syringe needle below each bottle.When needs are irritated China ink, to check the type of print cartridge earlier, see that print cartridge needs the ink of those colors, then the syringe needle on the rubber tube under the corresponding ink bottle is inserted print cartridge, can start and irritate China ink.
Irritate black machine and used ten control valves 21 (15-#1,15-#2,15-#3,15-#4,15-#5,15-#6,2-#7,2-#8,2-#9,2-#10), three power supply control contact- making switches 9,13,14 (being JK1, JK2, JK3) have been used, JK1 accepts Single-chip Controlling, single-chip microcomputer cuts out and power-on by solid-state relay control JK1's, and JK2, JK3 adopt the hand-guided power switch.Ten control valves 21 are accepted Single-chip Controlling, and single-chip microcomputer cuts out and power-on by relay control JK1's.
Ultrasonic cleaning machine 11 is exactly to clean print cartridge with ultrasonic method to irritate the excessive ink on the surface in China ink back, can guarantee that by ultrasonic cleaning print cartridge irritates the quality of China ink, so as not to print cartridge when being installed on the printer printing character excessive ink smear on printing paper.
Till 12 is to be convenient to staff's cash register after a print cartridge is irritated black EO.Ultrasonic cleaning machine 11 and till 12 have special power switch, directly by manual operations.
The automatic control of microcomputer liquid vacuum filling machine and the automatic China ink of irritating are realized by singlechip controller 5, as shown in Figure 5: singlechip controller 5 is cores of The whole control system, as microcontroller, The whole control system inside comprises single-chip microcomputer 27, sound light alarming circuit 28, touch LCD screen 17, electric isolator circuit 18, power driving circuit 19, relay 20, ten control valves 21, E by single-chip microcomputer 27 (U1)
2Prom memory 25 (U2), solid-state relay 22, vavuum pump 23, clock circuit 24 (U3), power supply 26 etc. partly constitute.
In the present embodiment, the W78E054C chip that single-chip microcomputer (U1) adopts Hua Bang company to produce, this singlechip chip inside contain 16KB program storage, 256 byte data RAM, four 8 I/O mouths totally 32 I/O control pins, use the 12MHz crystal oscillator.Single-chip microcomputer is by all chip and circuit around four 8 I/O mouths management controls.Wherein the P0 mouth of single-chip microcomputer (P0.0~P0.7) totally 8 make the I/O mouth and use, P0.0 is connected with sound and light alarm 28 circuit, as the condition prompting of the course of work, sound light alarming circuit is made up of LED light emitting diode and buzzer, comes the luminous and buzzing of driving LED in addition with a triode.P0.1 is connected with the drive circuit of vavuum pump 23, and the drive circuit of vavuum pump 23 comprises photoisolator 18, triode power drive 19, solid-state relay 22 compositions, and the vavuum pump that drives alternating current 220V/200W is connected power work.When P0.1 is output as low level, start vavuum pump work, when P0.1 is output as high level, closes vavuum pump and quit work.P0.2, P0.3 do Simulation with I
2C bus usefulness is connected with memory 25 (U2), 5 pin of clock circuit 24 (U3), 6 pin simultaneously, by the connection of these two pin, can realize the read-write control of single-chip microcomputer 27 (U1) to memory 25 (U2), clock circuit 24 (U3).Memory 25 (U2) adopts AT24C512 serial storage chip, its memory data output reaches 64KB, be used to preserve each filling China ink information of irritating the China ink operation, every filling China ink once writes down one and irritates black information, the information content comprises toner cartridge type, irritates China ink amount and filling China ink time, every information accounts for 8 bytes, theoretical like this calculating can be stored 8192 records at most, the calculating of preserving can be inquired about, can not delete, conveniently keep accounts, monitor and do account, after record storage had by the time been expired, next bar record can start anew to cover old record the earliest.Clock circuit 24 (U3) provides an accurate clock/calendar for system, and this circuit adopts the PCF8563 chip, and 8 pin are arranged, 1 pin, 2 pin connect the crystal oscillator of 32768Hz, and 3 pin are to interrupt output pin, link to each other with the P3.3 of single- chip microcomputer 27,4 pin are power supply ground, and 5 pin, 6 pin are I
2The C bus links to each other with P0.2, the P0.3 pin of single-chip microcomputer respectively, and 7 pin are unsettled, and 8 pin are positive sources.Behind 27 pairs of PCF8563 chip initiations of single-chip microcomputer, this chip circuit just can begin accurate timing, and for single-chip microcomputer 27 provides correct time, the time is passed through I
2The C bus reads, and the accumulated error of clock chip every day can be revised by touch keyboard.P0.4 links to each other with a switch triode, is used to control the brightness of touch LCD display screen 17.P0.5 links to each other with the CS1 pin of touch LCD display screen 17, is used to do the gating control signal of touch LCD display screen 17.P0.6~P0.7 and P2.0~P2.7 totally ten pin positions are connected the photoelectric isolating driving circuit of 10 control valves, be used for the break-make control of ten control valves, promptly control ten output channels, when P0.6~P0.7 and P2.0~P2.7 mouth line output low level, respective channel is connected, the relay adhesive, start corresponding control valve conducting work, when P0.6~P0.7 and P2.0~P2.7 mouth line output high level, the respective channel closure, relay is in normally off, and control valve is normally closed to be closed.
The P1 mouth has eight I/O mouth pins, as data wire, links to each other with the DB0~DB7 pin of the data wire of touch LCD display screen 17, is used for the control of 27 pairs of touch LCD display screens 17 of single-chip microcomputer and exports demonstration information.The P3 mouth also is the I/O mouth, and eight pins are arranged, and mainly is connected with the control line of touch LCD display screen 17, as the control gating.Wherein P3.0 is connected with the RS pin of touch LCD display screen 17, P3.1 is connected with the WR pin of touch LCD display screen 17, P3.2 is connected with the INT pin of touch LCD display screen 17, P3.3 is connected with 3 pin of hardware clock circuit 24, P3.4 is connected with the CS2 pin of touch LCD display screen 17, P3.5 is connected with the BUSY pin of touch LCD display screen 17, and P3.6 is connected with the RD pin of touch LCD display screen 17, and P3.7 is connected with the RST pin of touch LCD display screen 17.
In addition, the power supply of singlechip controller needs 3 groups of power supplys ,+5V ,+12V and-12V, except relay usefulness+12V, till usefulness-12V powered, other circuit all used+5V powers.
1, the method for attachment of present embodiment each several part is as follows:
Six liquid bottles 4 are placed on the platform of bottler placer top, the pipeline that the bottom of liquid bottles 4 is 1mm by a bore is drawn, six liquid bottles 4 corresponding six three-way control valves 15, each liquid bottles 4 links to each other with a end of a corresponding three-way control valve 15, the b end of three-way control valve 15 links to each other with the end of control valve #10 with rubber tube 3, and the other end of control valve #10 links to each other with water purifying bottle.The c end of three-way control valve 15 is drawn with irritating black pipeline 16 again, and the outlet of irritating black pipeline 16 1 ends connects entry needle, selects the syringe needle of corresponding color to insert print cartridge filling Mo Kongzhong in the time of need irritating China ink.Perfusion cylinder 7 is placed on the central authorities of liquid bottler placer, and there is the wicket of a buckle lock in perfusion cylinder 7 fronts, will insert the print cartridge of ink syringe needle when needing to irritate China ink and put into wherein, build door and buckle.The left and right sides of perfusion cylinder 7 connects control valve respectively, and the left side connects control valve 2-#7, and the other end of control valve 2-#7 opens wide and do not connect.The right connects control valve 2-#8, and the other end of control valve 2-#8 connects the pore of vavuum pump 8.Vavuum pump 8 has two supply terminals, and an end directly connects 220V civil power zero line, and the other end is connected with the switch contact of relay J K1 earlier, inserts 220V civil power live wire at another switch contact by relay J K1.When the controlled connection power supply of relay J K1, vavuum pump 8 begins to work on power.Drawing liquid cylinder 6 and perfusion cylinder 7 be a place side by side, is placed on the left side of perfusion cylinder.The same with the perfusion cylinder, the wicket of a buckle lock is also designed in drawing liquid cylinder 6 fronts, need take out surplus when China ink old print cartridge is put into wherein, builds door and buckles.The left and right sides of drawing liquid cylinder 6 connects control valve respectively, the left side is connected on the control valve #7 equally, the right side of drawing liquid cylinder 6 is connected in the waste liquid cylinder 10 by a rubber tube 3, waste liquid cylinder 10 re-uses the end that a rubber tube 3 is connected to control valve 2-#9, and the other end of control valve 2-#9 is connected on the pore of vavuum pump 8 (export with the rubber tube of control valve 2-#8 with threeway and be connected).Ultrasonic cleaning machine 11 and perfusion cylinder 7 be a place side by side, is placed on the right of perfusion cylinder.The JK3 switch of ultrasonic cleaning machine 11 directly connects the 220V mains supply.Till 12 is placed on perfusion cylinder 7 bottoms, its power supply JK2 switch by one by be connected to-the 12V dc source on, press this key, the drawer of till 12 can eject automatically.
The gas circuit that more than is bottler placer connects, and gas circuit should be noted that sealing when connecting, in order to avoid gas leakage.Singlechip controller 5 is drawn 11 control signals, controls 10 control valves and JK1 electronic switch.
2, each operating procedure of present embodiment is as follows:
(1) irritates the preceding surplus China ink cleaning of China ink
Needs are irritated the print cartridge of China ink and put into drawing liquid cylinder 6, build seal cover wicket padlock.Choose on the on-screen menu of liquid crystal display and take out Yu Mojian, click this key, can start-up system start working, print cartridge is under vacuum suction pressure, and the useless surplus China ink in the print cartridge is drawn out of and flows into useless black cylinder, wholely takes out useless black 3~4 minutes duration and promptly ends.After taking out the Yu Mo end, vavuum pump quits work, and the screen of liquid crystal display turns back to initial menu.
(2) print cartridge is irritated China ink
Take out the good print cartridge of cleaning from the drawing liquid cylinder, the type of checking old print cartridge is chosen the ink bottle color, select corresponding ink pipeline, and the syringe needle that ink bottle connects below is inserted in the print cartridge jack of waiting to irritate black, print cartridge is put into irritated black cylinder, build seal cover wicket padlock, prepare to irritate China ink.
On the on-screen menu of liquid crystal display, choose to click and irritate the China ink operation, screen display selects to irritate black type, select toner cartridge type according to screen prompt, can also on screen, (irritating the China ink time), quantitatively (irritating black capacity) operation be set regularly with membrane keyboard, set and irritate the China ink time and irritate black capacity, startup is clicked by touch key-press and is irritated the China ink beginning, and system can begin to irritate automatically the China ink operation.Irritate after China ink starts, vavuum pump is connected power supply and is begun to vacuumize, and the vacuum of irritating black cylinder and pipeline is opened the control valve of irritating black pipeline correspondence after reaching certain atmospheric pressure, attracts the ink of ink bottle to flow in the print cartridge under the effect of vacuum atmospheric pressure.Whole filling 4~5 minutes duration of China ink.After the filling China ink was finished, control valve 2-#7 opened gas automatically, opened and irritated black cylinder wicket, took out print cartridge.Singlechip controller will be preserved current filling China ink record automatically simultaneously, in order to query manipulation and management in the future.
(3) the print cartridge cleaning behind the filling China ink
After print cartridge was irritated China ink, the print cartridge head can ooze out some inks, so take out the print cartridge of irritating good from irritate black cylinder, should adopt ultrasonic cleaning machine that it is handled.Only need open the ultrasonic cleaning machine power supply during operation, print cartridge is placed on to shine above the ultrasonic cleaning machine can finish the outer liquid cleaning of black wall in 1 minute, get final product long preservation after packing again after print cartridge cleans, or black of the ink-jet printer of packing into use.
(4) irritating black pipeline cleans
When irritating China ink when one day or irritating China ink for a long time, irritate black pipeline and control valve port and can have some remaining dirts, ink marks is in case oven dry, will blocking pipe, and particularly in summer, the line clogging meeting is serious.Therefore should clean once after irritating China ink every day.Connect circuit by accompanying drawing 4 during pipe blow-through, the grand half bottle of warm water of water purification screen, on the on-screen menu of liquid crystal display, choose a cleaning pipe operations, at this moment, vavuum pump starts, control valve 2-#9 number, 2-#10 connection, control valve 2-#7 closure, three-way control valve 15 (15-#1,15-#2,15-#3,15-#4,15-#5,15-#6) closing liquid bottle 4 inlet pipelines, connect water purifying bottle 1 inlet pipeline, under the atmospheric effect of vacuum, the clean warm water in the water purifying bottle flows in the waste liquid cylinder 10 along pipeline, 2~3 minutes whole cleaning duration.After pipeline cleaned and to finish, control valve 2-#7 drove gas automatically greatly into, and control valve 2-#9 number, 2-#10 are closed, and JK1 disconnects, and vavuum pump quits work.
(5) till 12 is to be convenient to staff's cash register after a print cartridge is irritated black EO.