Summary of the invention
The object of the present invention is to provide a kind of method of utilizing Pb-Zn tailings for preparing B 05 grade self-energy-saving air entrained concrete, this method solid waste Pb-Zn tailings utilization rate height.
To achieve these goals, technical scheme of the present invention is: utilize the method for Pb-Zn tailings for preparing B 05 grade self-energy-saving air entrained concrete, it is characterized in that it comprises the steps:
1) preparation of raw material: chemical composition SiO in the Pb-Zn tailings
2Content is 60~75% (mass content); Tail over 10~15% to 0.08mm with Pb-Zn tailings is levigate, and the powder that different batches is levigate mixes, deposited 2~3 days, obtain the Pb-Zn tailings powder that homogenizing is handled;
2) choosing of raw material: 1. choosing of dry material: dry material is made up of Pb-Zn tailings powder, cement, quick lime, gypsum, aluminium powder and additive; Gross mass percentage by Pb-Zn tailings powder, cement, quick lime, the shared Pb-Zn tailings powder of each raw material of gypsum, cement, quick lime and gypsum is: Pb-Zn tailings powder 50~65%, cement 18~25%, quick lime 14~23%, gypsum 3~5%; Aluminium powder is 0.10%~0.14% of Pb-Zn tailings powder, cement, quick lime and a gypsum gross mass; Additive is 0.07~0.09% of Pb-Zn tailings powder, cement, quick lime and a gypsum gross mass; Choose Pb-Zn tailings powder, cement, quick lime, gypsum, aluminium powder and additive; 2. the mass ratio by water and dry material is 0.50~0.60, chooses water;
3) earlier Pb-Zn tailings powder, cement, quick lime, gypsum and additive are mixed, obtain dry blend; Aluminium powder is dissolved in 40~45 ℃ of water then, obtain aluminium powder liquid; Add aluminium powder liquid in the dry blend and stir 1~2min, get slip;
4) slip casting that stirs is gone into die trial, in 40~45 ℃ of thermostatic curings, the quiet 2.5h of stopping~3.5h gets angry;
5) high temperature saturated vapor steam press maintenance in the still kettle is sent in cutting back form removal then, gets air entrained concrete.
Described cement is 32.5 Portland cements or 42.5 Portland cements.In the described quick lime more than the effective CaO content 70% (quality).Described aluminium powder is a foaming agent.
Described additive is the mixture of lignosulfonates and spaonin powder, and the mass ratio of lignosulfonates and spaonin powder is 92: 8.Additive brings into play diminishing in system, protect mould, the effect of stabilise bubbles.
Described high temperature saturated vapor steam press maintenance is: 0.8~1.5MPa, 170~198 ℃ of high temperature saturated vapors are depressed, heating-up time 2~4h, constant temperature time 6~10h, temperature fall time 2~3h.
Described homogenizing is treated to: the powder that different batches is levigate mixes, and need deposit 2~3 days, obtains test Pb-Zn tailings powder.
Determining of technological parameter of the present invention:
1) determining of the levigate fineness of Pb-Zn tailings: the levigate fineness of Pb-Zn tailings influences the performance of its reactivity, performance impact to the stability of slip and aerated concrete products is bigger: when the Pb-Zn tailings particle diameter is too small (0.08mm tails over less than 10%), ratio of water to material is big, air entrained concrete intensity is not high, and the mould that easily collapses; Otherwise, if Pb-Zn tailings particle diameter excessive (0.08mm tails over greater than 15%), the mixed slurry layering of easily emanating, and be unfavorable for getting angry.The present invention determines to tail over 10~15% to 0.08mm with Pb-Zn tailings is levigate;
2) determining of ratio of water to material: ratio of water to material is the important parameter of aerated concrete products pouring stability, and the denseness and the multiviscosisty speed of slip is had material impact, and the present invention determines that ratio of water to material is controlled at 0.50~0.60;
3) get angry the determining of temperature, aluminium powder and admixture dosage: the slip casting temperature is suitable for normally getting angry of slip when being controlled at 40~45 ℃.Aluminium powder incorporation (accounting for the gross mass ratio of Pb-Zn tailings, cement, quick lime and gypsum) is 0.10%~0.14%; Admixture dosage (accounting for the gross mass ratio of Pb-Zn tailings, cement, quick lime and gypsum) is 0.07~0.09%.
Utilize solid waste Pb-Zn tailings to replace traditional production steam-pressing aero-concrete siliceous material flyash, sand etc. to prepare autoclave aerated concrete building block as siliceous material, but both contaminated solution problem, can avoid exhaustive exploitation river sand to environment damage again, economic benefit is also considerable; Under the situation that current air entrained concrete lacks day by day with fly ash, to utilize discarded Pb-Zn tailings resource to produce air entrained concrete and have remarkable economical, ecological benefits, development prospect is wide.Therefore produce air entrained concrete with Pb-Zn tailings, make it to get utilization, not only sharp useless, environmental protection, and have remarkable economic efficiency and social benefit, it is of far-reaching significance and great.
It is (425~525) Kg/M that the B05 grade self-energy-saving aerated concrete of the present invention's preparation is done apparent density
3(promptly doing grade of apparent density is the lightweight aerated concrete of B05 level), the energy-saving effect of this grade air entrained concrete self body of wall can reach energy-conservation standard (being called from energy-conservation) more than 50%.
The invention has the beneficial effects as follows: the shared mass percent of Pb-Zn tailings powder is 50~65%, solid waste Pb-Zn tailings utilization rate height; Raw material sources are wide, turn waste into wealth environmental protection; Every performance of air entrained concrete of preparation index that the certified products that require require that is up to state standards.
The specific embodiment
In order to understand the present invention better, below embodiment further illustrate content of the present invention, but content of the present invention not only is confined to the following examples:
Embodiment 1:
Utilize the method for Pb-Zn tailings for preparing B 05 grade self-energy-saving air entrained concrete, it comprises the steps:
1) preparation of raw material: chemical composition SiO in the Pb-Zn tailings
2Content is 62% (mass content), originates to be Suichang, Zhejiang gold mine Co., Ltd; The powder that different batches is levigate mixes, and deposits 2~3 days, obtains the Pb-Zn tailings powder that homogenizing is handled, and surveying that its fineness 0.08mm tails over is 14%;
Cement: adopt the new 42.5 grades of Portland cements of China;
Quick lime: adopt Wuhan to build building material Co., Ltd morning quick lime is provided, levigate screen over-size 13% to 4900 hole sizers, the content of free calcium oxide is 72%, digestion time 10~20min belongs to middling speed digestion lime;
Gypsum: adopt Wuhan to build the gypsum that building material Co., Ltd provides morning, the screen over-size of its 4900 hole sizer is 14%;
Foaming agent: aluminium powder cream, Co., Ltd provides by sea, Wuhan connection building material;
Described additive is the mixture of sodium lignin sulfonate and spaonin powder, and the mass ratio of sodium lignin sulfonate and spaonin powder is 92: 8; Additive brings into play diminishing in system, protect mould, the effect of stabilise bubbles;
2) choosing of raw material: 1. choosing of dry material: dry material is made up of Pb-Zn tailings powder, cement, quick lime, gypsum, aluminium powder and additive; Gross mass percentage by Pb-Zn tailings powder, cement, quick lime, the shared Pb-Zn tailings powder of each raw material of gypsum, cement, quick lime and gypsum is: Pb-Zn tailings powder 53%, cement 22%, quick lime 20%, gypsum 5%; Aluminium powder is 0.12% of Pb-Zn tailings powder, cement, quick lime and a gypsum gross mass, and additive is 0.09% of Pb-Zn tailings powder, cement, quick lime and a gypsum gross mass, chooses Pb-Zn tailings powder, cement, quick lime, gypsum, aluminium powder and additive; 2. the mass ratio by water and dry material is 0.55, chooses water;
3) earlier Pb-Zn tailings powder, cement, quick lime, gypsum and additive are mixed, obtain dry blend; Aluminium powder is dissolved in 42 ℃ of water then, obtain aluminium powder liquid; Add aluminium powder liquid in the dry blend and stir 1min, get slip;
4) slip casting that stirs is gone into die trial, in 45 ℃ of thermostatic curings, the quiet 3h of stopping gets angry;
5) high temperature saturated vapor steam press maintenance in the still kettle is sent in cutting back form removal then, and described high temperature saturated vapor steam press maintenance is: 1MPa, 180 ℃ of high temperature saturated vapors are depressed, heating-up time 3h, constant temperature time 8h, temperature fall time 3h; Get air entrained concrete.
The Pb-Zn tailings B05 grade self-energy-saving aerated concrete test result such as the table 1 of preparation:
Table 1
The durability test result such as the table 2 of B05 grade self-energy-saving aerated concrete:
Table 2
The B05 grade self-energy-saving aerated concrete that utilizes Pb-Zn tailings preparation after testing, the certified products index that every performance is up to state standards and requires.Thermal conductivity factor from table 2 can find out that the air entrained concrete energy-saving effect of preparation is good.
Embodiment 2:
Utilize the method for Pb-Zn tailings for preparing B 05 grade self-energy-saving air entrained concrete, it comprises the steps:
1) preparation of raw material: chemical composition SiO in the Pb-Zn tailings
2Content is 60% (mass content); The source is Suichang, Zhejiang gold mine Co., Ltd; The powder that different batches is levigate mixes, and deposits 2~3 days, obtains the Pb-Zn tailings powder that homogenizing is handled, and surveying that its fineness 0.08mm tails over is 10%;
2) choosing of raw material: 1. choosing of dry material: dry material is made up of Pb-Zn tailings powder, cement, quick lime, gypsum, aluminium powder and additive; Gross mass percentage by Pb-Zn tailings powder, cement, quick lime, the shared Pb-Zn tailings powder of each raw material of gypsum, cement, quick lime and gypsum is: Pb-Zn tailings powder 50%, cement 25%, quick lime 22%, gypsum 3%; Aluminium powder is 0.10% of Pb-Zn tailings powder, cement, quick lime and a gypsum gross mass; Additive is 0.07% of Pb-Zn tailings powder, cement, quick lime and a gypsum gross mass; Choose Pb-Zn tailings powder, cement, quick lime, gypsum, aluminium powder and additive; 2. the mass ratio by water and dry material is 0.50, chooses water;
Described cement is 32.5 Portland cements; Effective CaO content 71% (quality) in the described quick lime; Described aluminium powder is a foaming agent;
Described additive is the mixture of calcium lignosulfonate and spaonin powder, and the mass ratio of calcium lignosulfonate and spaonin powder is 92: 8; Additive brings into play diminishing in system, protect mould, the effect of stabilise bubbles;
3) earlier Pb-Zn tailings powder, cement, quick lime, gypsum and additive are mixed, obtain dry blend; Aluminium powder is dissolved in 40 ℃ of water then, obtain aluminium powder liquid; Add aluminium powder liquid in the dry blend and stir 1min, get slip;
4) slip casting that stirs is gone into die trial, in 40 ℃ of thermostatic curings, the quiet 2.5h of stopping gets angry;
5) high temperature saturated vapor steam press maintenance in the still kettle is sent in cutting back form removal then, and described high temperature saturated vapor steam press maintenance is: 0.8MPa, 170 ℃ of high temperature saturated vapors are depressed, heating-up time 2h, constant temperature time 6h, temperature fall time 2h; Get air entrained concrete.
The B05 grade self-energy-saving aerated concrete that utilizes Pb-Zn tailings preparation after testing, the certified products index that every performance is up to state standards and requires.And the thermal conductivity factor of the air entrained concrete of preparation is similar to the result in the table 2, and energy-saving effect is good.
Embodiment 3:
Utilize the method for Pb-Zn tailings for preparing B 05 grade self-energy-saving air entrained concrete, it comprises the steps:
1) preparation of raw material: chemical composition SiO in the Pb-Zn tailings
2Content is 75% (mass content); The source is Suichang, Zhejiang gold mine Co., Ltd; The powder that different batches is levigate mixes, and deposits 2~3 days, obtains the Pb-Zn tailings powder that homogenizing is handled, and surveying that its fineness 0.08mm tails over is 15%;
2) choosing of raw material: 1. choosing of dry material: dry material is made up of Pb-Zn tailings powder, cement, quick lime, gypsum, aluminium powder and additive; Gross mass percentage by Pb-Zn tailings powder, cement, quick lime, the shared Pb-Zn tailings powder of each raw material of gypsum, cement, quick lime and gypsum is: Pb-Zn tailings powder 65%, cement 18%, quick lime 14%, gypsum 3%; Aluminium powder is 0.14% of Pb-Zn tailings powder, cement, quick lime and a gypsum gross mass; Additive is 0.09% of Pb-Zn tailings powder, cement, quick lime and a gypsum gross mass; Choose Pb-Zn tailings powder, cement, quick lime, gypsum, aluminium powder and additive; 2. the mass ratio by water and dry material is 0.60, chooses water;
Described cement is 42.5 Portland cements; Effective CaO content 78% (quality) in the described quick lime; Described aluminium powder is a foaming agent;
Described additive is the mixture of magnesium lignosulfonate and spaonin powder, and the mass ratio of magnesium lignosulfonate and spaonin powder is 92: 8; Additive brings into play diminishing in system, protect mould, the effect of stabilise bubbles;
3) earlier Pb-Zn tailings powder, cement, quick lime, gypsum and additive are mixed, obtain dry blend; Aluminium powder is dissolved in 45 ℃ of water then, obtain aluminium powder liquid; Add aluminium powder liquid in the dry blend and stir 2min, get slip;
4) slip casting that stirs is gone into die trial, in 45 ℃ of thermostatic curings, the quiet 3.5h of stopping gets angry;
5) high temperature saturated vapor steam press maintenance in the still kettle is sent in cutting back form removal then, and described high temperature saturated vapor steam press maintenance is: 1.5MPa, 198 ℃ of high temperature saturated vapors are depressed, heating-up time 4h, constant temperature time 10h, temperature fall time 3h; Get air entrained concrete.
The B05 grade self-energy-saving aerated concrete that utilizes Pb-Zn tailings preparation after testing, the certified products index that every performance is up to state standards and requires.And the thermal conductivity factor of the air entrained concrete of preparation is similar to the result in the table 2, and energy-saving effect is good.
Embodiment 4:
Utilize the method for Pb-Zn tailings for preparing B 05 grade self-energy-saving air entrained concrete, it comprises the steps:
1) preparation of raw material: chemical composition SiO in the Pb-Zn tailings
2Content is 70% (mass content); The source is Suichang, Zhejiang gold mine Co., Ltd; The powder that different batches is levigate mixes, and deposits 2-3 days, obtains the Pb-Zn tailings powder that homogenizing is handled, and surveying that its fineness 0.08mm tails over is 14%;
2) choosing of raw material: 1. choosing of dry material: dry material is made up of Pb-Zn tailings powder, cement, quick lime, gypsum, aluminium powder and additive; Gross mass percentage by Pb-Zn tailings powder, cement, quick lime, the shared Pb-Zn tailings powder of each raw material of gypsum, cement, quick lime and gypsum is: Pb-Zn tailings powder 52%, cement 20%, quick lime 23%, gypsum 5%; Aluminium powder is 0.12% of Pb-Zn tailings powder, cement, quick lime and a gypsum gross mass; Additive is 0.08% of Pb-Zn tailings powder, cement, quick lime and a gypsum gross mass; Choose Pb-Zn tailings powder, cement, quick lime, gypsum, aluminium powder and additive; 2. the mass ratio by water and dry material is 0.55, chooses water;
Described cement is 42.5 Portland cements; Effective CaO content 80% (quality) in the described quick lime; Described aluminium powder is a foaming agent;
Described additive is the mixture of calcium lignosulfonate (or magnesium lignosulfonate) and spaonin powder, and calcium lignosulfonate (or magnesium lignosulfonate) is 92: 8 with the mass ratio of spaonin powder; Additive brings into play diminishing in system, protect mould, the effect of stabilise bubbles;
3) earlier Pb-Zn tailings powder, cement, quick lime, gypsum and additive are mixed, obtain dry blend; Aluminium powder is dissolved in 42 ℃ of water then, obtain aluminium powder liquid; Add aluminium powder liquid in the dry blend and stir 2min, get slip;
4) slip casting that stirs is gone into die trial, in 42 ℃ of thermostatic curings, the quiet 3.0h of stopping gets angry;
5) high temperature saturated vapor steam press maintenance in the still kettle is sent in cutting back form removal then, and described high temperature saturated vapor steam press maintenance is: 1.1MPa, 184 ℃ of high temperature saturated vapors are depressed, heating-up time 3h, constant temperature time 8h, temperature fall time 2.5h; Get air entrained concrete.
The B05 grade self-energy-saving aerated concrete that utilizes Pb-Zn tailings preparation after testing, the certified products index that every performance is up to state standards and requires.And the thermal conductivity factor of the air entrained concrete of preparation is similar to the result in the table 2, and energy-saving effect is good.
The bound of each raw material of the present invention, interval value can both realize the present invention, do not enumerate embodiment one by one at this; Bound, the interval value of each technological parameter of the present invention (as temperature, time etc.) can both realize the present invention, do not enumerate embodiment one by one at this.