Summary of the invention
At the defective that exists in the above-mentioned prior art, technical problem to be solved by this invention provides a kind of direct current machine external diameter that can make and reduces, AC motor rotor inertia is reduced, overload capacity and response raising fast can make motor have the design method of high power density permanent magnet motor of high performance-price ratio, high power density, high output, characteristics such as low fluctuation, miniaturization and and even running.
In order to solve the problems of the technologies described above, a kind of design method of high power density permanent magnet motor provided by the present invention is characterized in that: the load operation point of described magneto magnet steel (being the intersection point of magnet steel magnetic flux density Bm and magnet steel magnetic field intensity Hm or magnetic flux Φ and magnetic potential F) design (selection) is in the flex point of magnet steel demagnetization curve BM=f (HM)
FollowingCurved section, promptly at magnet steel demagnetization curve Bm={[(-μ o N Ic/8)/K μ (1-σ) Kc δ]-[(μ o hm)/K μ (1-σ) Kc δ] } curved section () below the flex point of Hm, in the formula: μ o-permeability of vacuum, the total conductor number of N-armature, Ic-armature supply, K μ-magnetic circuit saturation coefficient, σ-magnetic leakage factor, the Kc-Carter, gas length between δ-rotor, hm-magnet thickness; If the coordinate of flex point is Hmg, Bmg, the coordinate of load operation point is Hmw, Bmw, Hmg<Hmw is then arranged, Bmg>Bmw.Improve motor cost performance and servo performance.
Further, described magneto includes brush and brushless electric machine.
Further, the magnet steel of described magneto comprises the magnet steel (brushless electric machine) of motor stator magnet steel (brush motor) and rotor portion.
Further, described load operation point is chosen in below the flex point, compensates the magnet steel degaussing by radially, axially gathering magnetic or suitably increasing the magnet steel axial length simultaneously.
The beneficial effect of design method of high power density permanent magnet motor provided by the invention:
1) armature field causes has 2~3% irreversible flux losses to allow in the magnet steel, the magneto magnet thickness of the present invention's design is kept to 7mm from 9mm, save magnet 29%, and flux loss only is 2.8%, and the power density of motor is increased substantially.Therefore, from economic point of view, irreversible among a small circle flux loss is an acceptable;
Flux loss available radial, axial poly-magnetic or suitably increase magnet steel length and compensate; The magnet thickness attenuate reduces the direct current machine external diameter, and AC motor rotor inertia is reduced, overload capacity and response raising fast;
2) suitably increase the degaussing that magnet steel length compensates armature reaction, saved one section mesopore cylinder magnet steel, only increase a slice annular magnetic steel, given full play to the magneto advantage simultaneously, made motor have characteristics such as high performance-price ratio, high output, low fluctuation, low inertia, fast-response, miniaturization and and even running.
Description of drawings
Fig. 1 is embodiment of the invention permanent magnetic brushless (a) and permanent magnet brush motor (b) cross-sectional view;
Fig. 2 influences the variation schematic diagram of lower magnetic steel demagnetization curve for different temperatures;
Fig. 3 is an embodiment of the invention permanent magnetic brushless magnet steel degaussing face schematic diagram;
Fig. 4 is embodiment of the invention Nd-Fe-B magnet steel demagnetization curve (90 ℃ time) and irreversible flux loss.
In Fig. 1 a: 11, stator yoke; 12, stator tooth; 13, stator slot; 14, rotor magnetic steel (magnetic pole); 15, rotor yoke; 16, armature spindle.In Fig. 1 b: 11 ', stator yoke; 12 ', magnetic steel of stator (magnetic pole); 13 ', rotor; 14 ', rotor tooth; 15 ', rotor yoke; 16 ', armature spindle;
In Fig. 3: 21, stator yoke; 22, stator tooth; 23, stator slot; 24, rotor magnetic steel (magnetic pole); 25, rotor yoke; 26, armature spindle; A ' is a magnet steel degaussing face.
Embodiment
Below in conjunction with description of drawings embodiments of the invention are described in further detail, but present embodiment is not limited to the present invention, every employing similarity method of the present invention and similar variation thereof all should be listed protection scope of the present invention in.
A kind of design method of high power density permanent magnet motor that the embodiment of the invention provided, promptly the curved section below the demagnetization curve flex point is had a mind to design in the magnet steel working point.Viewpoint of the present invention: current design of electrical motor will be paid attention to the ratio of performance to price, ratio of performance and volume and power density, and the demagnetizing effect that armature reaction causes occur over just near the magnetic pole tip among a small circle in, in fact the percentage of flux loss is very little, only is 2~3%.Therefore, the flex point that is no more than demagnetization curve with pole tip place load operation point is that the magnetic Circuit Design of foundation is not only uneconomical but also motor performance is degenerated.
As shown in Figure 4, a kind of design method of high power density permanent magnet motor that the embodiment of the invention provided, magneto includes brush and brushless electric machine, design of electrical motor comprises magnet steel (brushless electric machine) design of magnetic steel of stator (brush motor) and rotor portion, it is characterized in that: the following curved section of flex point that described magneto magnet steel working point is chosen in magnet steel demagnetization curve BM=f (HM), improve motor cost performance and servo performance.One of Design of PM Motor key is selected magnet steel working point, the traditional design criterion is the straight line portion that the magnet working point is selected in the magnet steel demagnetization curve, even overload, under the dynamic magnetic circuit situation, also require the working point to drop on the above straightway of demagnetization curve flex point, thereby avoid armature reaction to make the irreversible degaussing of magnet.But must increase magnet thickness like this.The increase of magnet steel consumption improves motor cost.For permanent magnetic brushless and AC servo motor, the thickening of rotor magnetic steel increases rotor inertia, and fast-response degenerates.
Fig. 1 is embodiment of the invention non-brush permanent-magnet DC motor (a) and permanent-magnet DC brush motor (b) cross-sectional view; 1 ', 2 ', 3 ', 4 ' is magnet steel demagnetization curve under the different temperatures among Fig. 2, and Bm, Hm are magnet steel magnetic flux density and magnetic field intensity; The direction of arrow is the variations in temperature direction, and ferrite magnetic steel is the low temperature change direction, and neodymium iron boron (Nd-Fe-B) magnet steel is the high temperature change direction.Flex point 5 ' can appear in ferrite magnetic steel demagnetization curve at low temperatures, causes the irreversible degaussing of magnet steel, and flex point 5 ' can appear in Nd-Fe-B magnet steel at high temperature demagnetization curve, causes the irreversible degaussing of magnet steel, causes the working point magnetic flux density to descend the reduction of exerting oneself.
Fig. 3 is that embodiment of the invention permanent magnetic brushless cross-sectional view .A is the magnet steel degaussing face that armature reaction causes, the demagnetizing effect that visible armature reaction causes occur over just near the magnetic pole tip among a small circle in.
Fig. 4 is an example with present magneto Nd-Fe-B magnet steel commonly used, Nd-Fe-B magnet steel demagnetization curve B during 90 ℃ of expression temperature
M=f (H
M) and load operation point be in the irreversible degaussing flux loss that flex point causes below 7.For easy analysis, flex point below 7, above demagnetization curve are all represented with straightway.
The index of permanent method of the embodiment of the invention is described as follows:
Whether reasonably the working point is to check permanent magnetic material to select for use and magnet steel size important evidence.Unloaded operation point is according to the external magnetic circuit magnetic conductance, and load operation point is according to demagnetization magnetic potential.For a long time, the magneto traditional design gets used to magnet steel working point (being the intersection point of magnet steel magnetic flux density Bm and magnet steel magnetic field intensity Hm or magnetic flux Φ and magnetic potential F) is selected in the straight line portion of magnet steel demagnetization curve, even overload, under the dynamic magnetic circuit situation, also require the working point to drop on the above permanent magnetic region of demagnetization curve flex point, thereby avoid causing the close decline of working point magnetic because the armature reaction under the armature reaction, particularly transient state makes the irreversible degaussing of magnet.
1 magnet steel demagnetization curve B among Fig. 4 for the band flex point
M=f (H
M), 2,3 are respectively the zero load and the load external magnetic circuit magnetic wire of traditional design; 4 load magnetic wires for new method design of the present invention; 5,6 zero load and the load operation point that are respectively traditional design, corresponding magnetic flux density is B5, B6,6 magnetic field intensity is H6; 7 is magnet steel demagnetization curve flex point, and corresponding flex point magnetic flux density is B7; 8, the load operation point of method design of the present invention, corresponding magnetic flux density is B8; A, magnet steel (magnetic pole) degaussing face; Q/2, half magnetic pole magnetic flux distribution; A is that magnetic pole cambered surface center is the polar arc angle variable of initial point; 9 is magnetic poles flux density distribution curve B
M=f (a).Traditional design, load operation point 8 should drop between unloaded operation point 5 and the flex point 7.(torque is 0.1~40Nm) to the serial Nd-Fe-B permanent magnetic alternating current-direct current servomotor of our design, consciously the working point is selected in 8 points below the demagnetization curve flex point, thereby causes the irreversible flux loss in pole tip place (area is A).Take this design, the degaussing area of half magnetic pole section (in the Q/2 scope) is ε/(Q/2).
As shown in Figure 4: e/ (Q/2)=(B6-B7)/(B5-B7).Φ is a magnetic flux, and then irreversible flux loss relative value ΔΦ/Φ can be expressed as
ΔΦ/Φ=(B7-B8)(B6-B7)/[4B5(B5-B7)]
Distribute and magnetic field calculation according to magnetic circuit, the magnetic flux density that can try to achieve corresponding to 5,6 and 7 is respectively
B5=Br/[1+μr?Kμ(1-σ)Kcδ/hm]
In the formula: Br-magnet steel remanent magnetism, the average magnetic permeability of μ r-magnet steel, K μ-magnetic circuit saturation coefficient, σ-magnetic leakage factor, Kc-Carter, gas length between δ-rotor, hm-magnet thickness.
B7=[hm?Br-μoμr?N?IC/8]/[μrK?(1-σ)Kcδ+hm]
In the formula: μ o-permeability of vacuum, the total conductor number of N-armature, I-armature supply.
B6=Br-μo?μrH6
Calculate magnet steel operating characteristic B according to the magnetic circuit equilibrium relation
M=f (Hm) can be expressed as
Bm={[(-μo?N?Ic/8)/Kμ(1-σ)Kcδ]-[(μo?hm)/Kμ(1-σ)Kcδ]}Hm
If the coordinate of flex point 7 is Hmg, Bmg, the coordinate of load operation point 8 is Hmw, Bmw, then has
Hmg<Hmw,Bmg>Bmw。
As shown in Figure 4: successively decreasing of armature reaction demagnetizing field intensity is linear change by pole tip to pole center.During load, the edge of magnet steel one side (magnetic pole tip) has maximum degaussing, especially in starting, stop and when reversing suddenly the degaussing maximum.Take new method design, the degaussing area A in half magnetic pole Q/2 cross section scope occur over just near the magnetic pole tip among a small circle in, in fact irreversible flux loss is very little, only is 2.8%, can compensate by increasing the magnet steel axial length fully.Practice shows that magnet steel length is that 1.1~1.25 times of armature length suit, and is favourable to the increase of useful flux.Current design of electrical motor will be paid attention to P/C ratio and performance/volume ratio, and the demagnetizing effect that armature reaction causes occur over just near the magnetic pole tip among a small circle in, in fact the percentage of flux loss is very little, therefore, the flex point that is no more than demagnetization curve with pole tip place load operation point is that the magnetic Circuit Design of foundation is uneconomic.
Keep other parameter constant of Nd-Fe-B permanent magnetic servomotor, only change magnet thickness, magnet thickness is kept to 7mm from 9mm, save magnet 29%, and flux loss only is 2.8%.Therefore, from economic point of view, irreversible among a small circle flux loss is an acceptable.