Background technology
The appearance of semiconductor lighting device-led light source makes traditional lighting engineering obtain leap again.Led light source is with its energy-saving and environmental protection and characteristic such as long-acting, and progressively substituting with the incandescent lamp is the traditional lighting light source of representative, and this trend spreads in the world fast.
Yet owing to be subjected to the restriction of material behavior and manufacturing process technology, still there are some defectives not fully up to expectations in present widely used led light source (or claiming the LED device), and it is still lower mainly to show as electro-optical efficiency.Calculate according to theory, a LED device is in normal environment for use, and its useful life should be more than 50,000 hours, and still because electro-optical efficiency only has about 30% usually, therefore, most of electric energy all is converted to heat.These heats raise the P-N junction temperature of LED device, and after the P-N junction temperature surpasses certain numerical value, the luminous flux that the LED device is sent are significantly reduced.The alleged light decay phenomenon of industry also just occurs, after light decay drops to certain proportion, then declared the life termination of this LED device.Therefore, the heat that produces when effectively the LED device being worked sheds fast, make the P-N junction temperature maintain a lower level, be to guarantee that the LED device is normal, the key issue of long-acting use, only address this problem, actual life of LED device is reached or, economic illumination can be when realizing the energy-saving and environmental protection illumination, realized near time limit of theoretical service life.
For this reason, emerged the technical scheme of a large amount of solution LED device heat dissipation problems both at home and abroad, in these technical schemes, the overwhelming majority is to adopt the aluminium alloy manufacturing heat radiator dedicated, realizes heat radiation.
Fig. 1 is the structural representation of existing a kind of strip light fixture of using always, and this light fixture comprises base 110 and a plurality of LED device 120 that is used for the double as radiator.Base 110 adopts the machine-shaping of aluminium alloy stretching mode usually, and many parallel heat sink strips 111 are formed at its top, also can be referred to as radiating fin.120 distributions of a plurality of LED devices are arranged on the installed surface 113 of base 110 bottoms.The dual-side of installed surface 113 convexes with the frame that inner surface is offered chute 112 downwards.Plate lampshade can be installed in base 110 belows by chute 112.When the work of this light fixture, the heat that LED device 120 produces conducts to heat sink strip 111 by installed surface 113, by heat sink strip 111 heat is shed again, realizes reducing the purpose of the P-N junction temperature of LED device 120.
Structurally still there are some technological deficiencies in above-mentioned existing technical scheme, and it is still lower that it shows as heat dissipation, and Fig. 2 is the structure enlarged diagram of many heat sink strips 111 in the light fixture shown in Figure 1.
As shown in Figure 2, according to gas warm-up movement principle as can be known: temperature raises after being in the air on heat sink strip 111 surfaces and heat sink strip 111 and producing heat exchanges, produce motion (shown in arrow line c among Fig. 2) upwards, the air of be not heated on every side, temperature is relatively low then moves to heat sink strip 111 directions under the effect of negative pressure, forms ftercompction air-flow (shown in arrow line d among Fig. 2).Because 111 pairs of heat-dissipating spaces of heat sink strip of the installed surface 113 and the left and right sides have formed three blocking, cause the outside cold airflow (shown in arrow line e among Fig. 2) that moves upward naturally can not or to be difficult for entering in the heat-dissipating space.The air that is in the heat-dissipating space then forms eddy current in above-mentioned shuttling movement, this eddy current constantly is subjected to the heating of heat sink strip 111, temperature raises gradually, cause and heat sink strip 111 between the temperature difference reduce gradually, cause the radiating efficiency of heat sink strip 111 significantly to reduce.
This technical scheme is for the low-power LED device, for example for being LED device below the 0.1W, can use reluctantly each device power, and to being used to carry out the great power LED device of city illumination, for example, just can't satisfy higher heat radiation requirement for the LED device of each device power greater than 1W.The technical scheme of this heat dissipation problem of solution commonly used normally adopts the mode of additional electron fan at present, ventilates by force.For example, on CPU chip of computer and other electronic devices that requires to dispel the heat rapidly, except that radiator is installed, the electronics draft fan is installed also, has so not only been increased the complexity of cost and system, but also increased volume, produced noise.For high-power LED lamp, especially LED street lamp, adopt the mode of additional electron fan promptly to allow to solve heat dissipation problem, but but can bring other system's supplementary technology problem, as mounting means, prevent to drench with rain etc., will consider also that simultaneously the service life of electronic fan under the adverse circumstances can a series of problems.
Have again, present employed LED light fixture all is to adopt to design specific fitting structure separately according to particular demands usually, in this design process owing to need to consider multiple factors such as light efficiency, the configuration of light shape, radiating effect and application scenario, so design process is very long, inefficiency and often can not practical requirement.
Above-mentioned these problems all are to hinder that the LED lighting popularizes rapidly, as needing to demand solution urgently major issue at present.
The specific embodiment
For the purpose, technical scheme and the advantage that make the embodiment of the invention clearer, below in conjunction with the accompanying drawing in the embodiment of the invention, technical scheme in the embodiment of the invention is clearly and completely described, obviously, described embodiment is the present invention's part embodiment, rather than whole embodiment.Based on the embodiment among the present invention, those of ordinary skills belong to the scope of protection of the invention not making the every other embodiment that is obtained under the creative work prerequisite.
Embodiment one
The structural representation of the Modular LED lamp that Fig. 3 provides for the embodiment of the invention one, as shown in Figure 3.This light fixture comprises strip pedestal 1 and a plurality of radiating fin 2.Strip pedestal 1 comprise mutually back to installed surface 11 and radiating surface 12, installed surface 11 is used to install LED device 3, usually can a plurality of LED devices 3 of distributed installation; The base of a plurality of radiating fins 2 is connected on the radiating surface 12, and the side of each radiating fin 2 extends beyond the radiating surface 12 of strip pedestal 1.
As shown in Figure 3, a plurality of radiating fins 2 preferably are parallel to each other, be spaced side by side to connect to be arranged on the radiating surface 12 of strip pedestal 1, and each radiating fin 2 and radiating surface 12 vertical settings.
And, for realizing that radiating fin 2 extends beyond radiating surface 12, the width of the width of radiating fin 2 greater than strip pedestal 1 radiating surface 12 being set preferably, the dual-side that radiating fin 2 is set extends beyond the radiating surface 12 of strip pedestal 1.
The Modular LED lamp that present embodiment provided is when work, as shown in Figure 4, because the side that is spaced the radiating fin 2 of setting extends beyond the edge of strip pedestal 1, so existing problem of being blocked during the bottom in formed space does not exist as prior art between adjacent radiating fin 2 by 1 sealing of strip pedestal, so just can utilize the flow behavior from bottom to top of air in the natural environment, for example the air shown in the arrow line e flows among Fig. 4, hot-air between the radiating fin 2 is taken away, make the vortex phenomenon that can not form in the prior art between the radiating fin 2 to be occurred, thereby make the air themperature between the radiating fin 2 and the surface temperature of radiating fin 2 can remain the bigger temperature difference.
The technical scheme of present embodiment can guarantee heat that the LED device is produced can be smooth and unobstructed distribute by radiating fin, and then can prolong the service life of LED device, keep good luminous property.
In addition, after the employing technique scheme, compared with prior art, the efficiently radiates heat area of radiating fin can also be increased greatly,, still good performance of heat dissipation can be kept even make the Modular LED lamp of making under the duty of high-power illumination.
In concrete the application, the set-up mode of radiating fin is not limited to strict being arranged in parallel, and for example can be the therefrom outside radiation wire radiation setting of axle.Radiating fin is not limited to dual-side and all extends beyond radiating surface, also can only be that a side exceeds radiating surface, imports from the below for air stream.Preferably the width of radiating fin is greater than the width of radiating surface, being arranged on the radiating surface of radiating fin symmetry, and the width of radiating fin can produce the circulation radiating effect of air greater than the width of strip pedestal radiating surface.For reaching tangible cooling effect, and avoid excessive width difference is set and reduce economy, the width that radiating fin preferably is set is 1.5~3 times of strip pedestal radiating surface width.
The type of attachment of radiating fin and radiating surface can be formed in one, weld, and also holddown groove can be set on radiating surface, the base of radiating fin is plugged on realizes in the holddown groove connecting.Adopt this technical scheme to assemble radiating fin neatly as required, also can control the scope that radiating fin extends radiating surface.
The lateral cross section shape of strip pedestal, be that strip pedestal cross sectional shape of gained under the dissecing of fore-and-aft plane is not limited to the rectangle shown in Fig. 3, can also be semicircle, triangle or trapezoidal etc., can design according to concrete needs, then the installed surface of strip pedestal and radiating surface are not limited to be respectively one, for example, when the lateral cross section of strip pedestal was shaped as triangle, the quantity of radiating surface can be two.
Embodiment two
The structural representation of the Modular LED lamp that Fig. 5 provides for the embodiment of the invention two, the difference of present embodiment and embodiment one is: the quantity of strip pedestal 1 is at least two, be specifically as follows two as shown in Figure 5, each strip pedestal 1 space is provided with, and the radiating fin 2 that is provided with on a plurality of strip pedestal 1 radiating surface 12 to be connected with each other be an integral body.
In the Modular LED lamp of present embodiment, a plurality of strip pedestal 1 shared one group of radiating fin 2.Keep a determining deviation between the strip pedestal 1, air can be upward through.When this structure causes increasing luminous quantity, do not increase the integral heat sink burden of light fixture.Can make the LED light fixture of high power, high light flux with this.Obviously, the quantity of strip pedestal 1 can also continue to increase according to designing requirement.
Embodiment three
The structural representation of the Modular LED lamp that Fig. 6 provides for the embodiment of the invention three.Present embodiment can be based on embodiment one, and present embodiment also further increased side shield 4, and the side of a plurality of radiating fins 2 is connected with a side shield 4.As shown in Figure 6, the dual-side of parallel a plurality of radiating fins 2 is connected with two side shields 4 respectively, utilizes side shield 4 that radiating fin 2 sealings are become a tubular construction.
The influence that present embodiment provides the advantage of Modular LED lamp structure to be to reduce the side direction disturbing flow makes the heat radiation air can pass space between the radiating fin 2 swimmingly from bottom to top.In addition, when heat radiation work, the ascending motion of the space internal cause air between the radiating fin 2 and negative pressure occurs, cool ambient air is after being subjected to the stopping of side shield 4, the air that is arranged in lower position is clamp-oned 2 groups of the radiating fins of this tubular construction with some along the direction of Fig. 6 arrow line e, thereby stack effect occurs, improved the flow velocity of the air that passes 2 groups of radiating fins, improved radiating efficiency.
Embodiment four
The structural representation of the Modular LED lamp that Fig. 7 provides for the embodiment of the invention four.The difference of present embodiment and embodiment three is: the height of side shield 4 is less than the height of radiating fin 2, and the top margin of side shield 4 is concordant with the top margin of radiating fin 2.
Adopt the technical scheme of present embodiment, changed the height of side shield 4, make its height, cause the bottom sides of radiating fin 2 to be opened less than radiating fin 2.This improvement has strengthened the area of 2 groups of air inlets of tubular radiating fin in fact, and its benefit is to strengthen the air inlet area, thereby further promotes the flow velocity of the air that passes 2 groups of radiating fins, makes radiating efficiency higher.
In concrete the application, the height of side shield can design according to concrete needs, can all seal the side of radiating fin, also enclosure portion zone only.
Embodiment five
The structural representation of the Modular LED lamp that Fig. 8 provides for the embodiment of the invention five.Present embodiment can further increase attaching parts 6 based on the various embodiments described above.These attaching parts 6 are used for linking to each other with the attaching parts 6 of another Modular LED lamp, attaching parts 6 can be arranged on strip pedestal 1 on the end face beyond installed surface 11 and the radiating surface 12, maybe can be arranged on the edge of radiating fin 2, perhaps, when radiating fin 2 sides were provided with side shield 4, attaching parts 6 also can be arranged on the side shield 4.Perhaps, attaching parts 6 can be arranged on above-mentioned one or several position simultaneously.
The Modular LED lamp that present embodiment provided can be made the monomer light fixture with standard profile size, this monomer light fixture can carry out quick mechanical connection according to actual illumination design requirement and other monomer light fixture, constitute combination lamp with certain function, for example large power road lamp, Tunnel Lamp, bulkhead lamp capable etc., its dismounting is easy, and can make up arbitrarily.
This Modular LED lamp can also directly be connected with various supports by attaching parts, can directly install and use according to use occasion like this.Have again, the modern city lighting is more and more paid attention to the personalized design combine with region humanity in configuration design, therefore it is inequality to present the city city, the view light fixture Design Mode that the street street is not close, and the light fixture of its core can be identical, therefore, the attaching parts of the standardized Modular LED lamp of employing the present invention just can realize carrying out with the LED lamp casing of various different shapings the purpose of seamless link smoothly, further promote carrying out of a hundred flowers contend in beauty situation of city illumination Design of Luminaires, provide the good basis technical guarantee for utilizing light fixture to beautify modern city.
The way of realization of attaching parts can have multiple, can be the stick and the groove of concavo-convex cooperation each other, perhaps the accessory for interfixing with forms such as pin, screws.
The Modular LED lamp that the embodiment of the invention provided can also comprise lampshade, and lampshade is used to distribute light and/or protection LED device, is installed on the installed surface, is covered with the LED device.
Embodiment six
The manufacture method flow chart of a kind of Modular LED lamp that Fig. 9 provides for the embodiment of the invention six, this method comprises the steps:
Step 101, make strip pedestal 1, this strip pedestal 1 comprise mutually back to installed surface 11 and radiating surface 12;
Step 102, manufacturing radiating fin 2;
Step 103, the base of a plurality of radiating fins 2 is connected on the radiating surface 12 of strip pedestal 1, and the width of radiating fin 2 is greater than the width of radiating surface 12, the both sides of radiating fin 2 extend beyond the edge of radiating surface 12, be about to a plurality of radiating fins 2 side by side fixed interval be connected on the strip pedestal 1;
Step 104, LED device 3 distributed to be sticked on the installed surface 11 of strip pedestal 1;
Step 105, on being sticked the installed surface 11 of LED device 3, strip pedestal 1 is covered with the lampshade that is used to distribute light and/or protection LED device 3.
On the basis of technique scheme, make after the strip pedestal 1, can also on the radiating surface 12 of strip pedestal 1, offer be used to that card is established, the holddown groove 13 of welding or riveted radiation fin 2, as shown in figure 10, the spacing of offering of this holddown groove 13 equates with spacing between the radiating fin 2.
On the basis of having offered holddown groove 13, above-mentioned steps 103 be specially with the corresponding respectively card of each radiating fin 2 establish, welding or riveted and fixed be in holddown groove 13.The mode that employing is provided with holddown groove 13 connects radiating fin 2, can improve the flexibility that radiating fin 2 is installed.
Above-mentioned radiating fin 2 can carry out the monolithic mode of cutting by plate shearing machine and make, perhaps can adopt forging type to make side and connect a plurality of radiating fins 2 with a side shield 4,2 groups of the radiating fins that Figure 11 obtains for forging type with side shield 4, cut-out mode is again made a plurality of radiating fins 2 that the side connection has a side shield 4 after perhaps can also adopting extrusion stretching, Figure 12 is the many interlayers tubular aluminium that adopts the extrusion stretching mode to make earlier, and then pass through cutting apparatus, along dotted line among Figure 12 aluminium is cut into multistage, makes a plurality of tubular construction radiating fins 2 with side shield 4.
Forging type has higher production efficiency, reduces manually and drops into, and helps reducing the light fixture manufacturing cost; The extrusion stretching mode has higher working (machining) efficiency too, and because extrusion stretching can produce the less radiating fin of thickness, therefore, the radiating fin that the radiating efficiency of the radiating fin that this method is made is made than forging type is higher.
Have in the method for radiating fin 2 of side shield 4 in above-mentioned manufacturing, after the connection of manufacturing side has a plurality of radiating fins 2 of a side shield 4, can also further utilize the metal cutting mode, base part according to preseting length cutting side baffle plate 4, make the height of the height of side shield 4 less than radiating fin 2, the width that is about to side shield 4 is cut narrow, and the air-admitting surface of radiating fin 2 is increased.
Adopt the technical scheme of present embodiment, can prepare Modular LED lamp provided by the present invention, make light fixture have good performance of heat dissipation, prolong the service life of LED device.
Embodiment seven
The manufacture method flow chart of the another kind of Modular LED lamp that Figure 13 provides for the embodiment of the invention seven, this method comprises the steps:
Step 201, utilize forging type to make the heat radiation main element, this heat radiation main element comprises base plate 7 and the upright at interval a plurality of radiating fins 2 that are located on the base plate 7, as shown in figure 14;
Step 202, along the central axial direction of each radiating fin 2, part edge by Cutting Process excision base plate 7, promptly can excise the included part of dotted line among Figure 14, two opposite side of base plate 7 are excised along the central axial direction of each radiating fin 2 respectively, the base plate 7 that remains promptly forms a strip pedestal 1, and the face that strip pedestal 1 is connected with radiating fin 2 is a radiating surface.In the operation of above-mentioned formation strip pedestal 1, radiating fin 2 is in the bottom of strip pedestal 1 both sides and is excised in above-mentioned Cutting Process thereupon, make the width of the width of radiating fin 2 greater than radiating surface, the both sides of radiating fin 2 extend beyond the edge of radiating surface, form the structure of full communication between the higher and lower levels;
Step 203, the LED device distributed to be sticked on the installed surface of strip pedestal 1, installed surface be on the strip pedestal 1 with radiating surface mutually back to one side;
Step 204, on installed surface, be covered with the lampshade that is used to distribute light and/or protection LED device.
On the basis of present embodiment, the heat radiation main element that the procedure of processing of utilizing forging type to make the heat radiation main element is preferably utilized forging type to make to comprise base plate, radiating fin and side shield simultaneously, promptly connect simultaneously and be cast with a side shield at the side of a plurality of radiating fins, the dual-side of parallel a plurality of radiating fins can be connected to two side shields, forms the tubular structure of a sealing.
At the above-mentioned structure that forms side shield 4,, just formed the radiating fin 2 of tubular construction naturally through after the machining of above-mentioned steps 202.
Preferably, after making above-mentioned heat radiation main element with side shield 4, also comprise: utilize the metal cutting mode,, make the height of the height of side shield 4 less than radiating fin 2 according to the base part of preseting length cutting side baffle plate 4.Promptly can begin to utilize the metal cutting mode that side shield 4 is machined away preseting length from the base of radiating fin 2, thereby make the height of the height of side shield 4, the bottom of radiating fin 2 is exposed, increase the area of air inlet less than radiating fin 2.As shown in figure 15, can excise from the dotted portion shown in Figure 15.
The characteristics of manufacture method that present embodiment provides are with strip pedestal and radiating fin, even side shield together adopts casting technique to make blank earlier, and then are processed into Modular LED lamp provided by the present invention by metal cutting.This method makes the processing process simpler, has removed welding or other fixedly connected operation, has promoted production efficiency greatly, has reduced production cost, can guarantee that the light fixture of producing has higher dimensional uniformity simultaneously.This product for modular is particularly important.
By above-mentioned processing method as can be seen, its manufacturing process is extremely terse, and process links is less, and therefore the probability of the defect ware that causes will reduce greatly, for guaranteeing that product quality has great benefit.
Adopt the technical scheme of present embodiment, can prepare Modular LED lamp provided by the present invention, make light fixture have good performance of heat dissipation, prolong the service life of LED device.
It should be noted that at last: above embodiment only in order to technical scheme of the present invention to be described, is not intended to limit; Although with reference to previous embodiment the present invention is had been described in detail, those of ordinary skill in the art is to be understood that: it still can be made amendment to the technical scheme that aforementioned each embodiment put down in writing, and perhaps part technical characterictic wherein is equal to replacement; And these modifications or replacement do not make the essence of appropriate technical solution break away from the spirit and scope of various embodiments of the present invention technical scheme.