CN101666432A - Modular LED lamp and manufacture method thereof - Google Patents

Modular LED lamp and manufacture method thereof Download PDF

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Publication number
CN101666432A
CN101666432A CN200910093536A CN200910093536A CN101666432A CN 101666432 A CN101666432 A CN 101666432A CN 200910093536 A CN200910093536 A CN 200910093536A CN 200910093536 A CN200910093536 A CN 200910093536A CN 101666432 A CN101666432 A CN 101666432A
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China
Prior art keywords
radiating fin
radiating
strip pedestal
led lamp
side shield
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CN200910093536A
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Chinese (zh)
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杨洪武
车廷建
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Dalian Termalway Technology Co., Ltd.
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杨洪武
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Priority to CN200910093536A priority Critical patent/CN101666432A/en
Publication of CN101666432A publication Critical patent/CN101666432A/en
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Abstract

The invention provides a modular LED lamp and a manufacture method thereof. The lamp comprises a strip-shaped base, a plurality of radiating fins and LED components, wherein the strip-shaped base comprises an installing surface and a radiating surface which are back to each other, the LED components are distributed and arranged on the installing surface; bottom edges of the radiating fins are connected to the radiating surface, wherein the width of each radiating fin is larger than that of the radiating surface, and two sides of the radiating fins extend to exceed the margin of the radiating surface. The technical scheme of the embodiment of the invention can ensure that heat produced by the LED components can smoothly and successfully radiated by the radiating fins so as to further prolong the service life of the LED components and keep better luminescence performance.

Description

Modular LED lamp and manufacture method thereof
Technical field
The embodiment of the invention relates to the lighting technology, relates in particular to a kind of modular light-emitting diode (Light Emitting Diode; Hereinafter to be referred as: LED) light fixture and manufacture method thereof.
Background technology
The appearance of semiconductor lighting device-led light source makes traditional lighting engineering obtain leap again.Led light source is with its energy-saving and environmental protection and characteristic such as long-acting, and progressively substituting with the incandescent lamp is the traditional lighting light source of representative, and this trend spreads in the world fast.
Yet owing to be subjected to the restriction of material behavior and manufacturing process technology, still there are some defectives not fully up to expectations in present widely used led light source (or claiming the LED device), and it is still lower mainly to show as electro-optical efficiency.Calculate according to theory, a LED device is in normal environment for use, and its useful life should be more than 50,000 hours, and still because electro-optical efficiency only has about 30% usually, therefore, most of electric energy all is converted to heat.These heats raise the P-N junction temperature of LED device, and after the P-N junction temperature surpasses certain numerical value, the luminous flux that the LED device is sent are significantly reduced.The alleged light decay phenomenon of industry also just occurs, after light decay drops to certain proportion, then declared the life termination of this LED device.Therefore, the heat that produces when effectively the LED device being worked sheds fast, make the P-N junction temperature maintain a lower level, be to guarantee that the LED device is normal, the key issue of long-acting use, only address this problem, actual life of LED device is reached or, economic illumination can be when realizing the energy-saving and environmental protection illumination, realized near time limit of theoretical service life.
For this reason, emerged the technical scheme of a large amount of solution LED device heat dissipation problems both at home and abroad, in these technical schemes, the overwhelming majority is to adopt the aluminium alloy manufacturing heat radiator dedicated, realizes heat radiation.
Fig. 1 is the structural representation of existing a kind of strip light fixture of using always, and this light fixture comprises base 110 and a plurality of LED device 120 that is used for the double as radiator.Base 110 adopts the machine-shaping of aluminium alloy stretching mode usually, and many parallel heat sink strips 111 are formed at its top, also can be referred to as radiating fin.120 distributions of a plurality of LED devices are arranged on the installed surface 113 of base 110 bottoms.The dual-side of installed surface 113 convexes with the frame that inner surface is offered chute 112 downwards.Plate lampshade can be installed in base 110 belows by chute 112.When the work of this light fixture, the heat that LED device 120 produces conducts to heat sink strip 111 by installed surface 113, by heat sink strip 111 heat is shed again, realizes reducing the purpose of the P-N junction temperature of LED device 120.
Structurally still there are some technological deficiencies in above-mentioned existing technical scheme, and it is still lower that it shows as heat dissipation, and Fig. 2 is the structure enlarged diagram of many heat sink strips 111 in the light fixture shown in Figure 1.
As shown in Figure 2, according to gas warm-up movement principle as can be known: temperature raises after being in the air on heat sink strip 111 surfaces and heat sink strip 111 and producing heat exchanges, produce motion (shown in arrow line c among Fig. 2) upwards, the air of be not heated on every side, temperature is relatively low then moves to heat sink strip 111 directions under the effect of negative pressure, forms ftercompction air-flow (shown in arrow line d among Fig. 2).Because 111 pairs of heat-dissipating spaces of heat sink strip of the installed surface 113 and the left and right sides have formed three blocking, cause the outside cold airflow (shown in arrow line e among Fig. 2) that moves upward naturally can not or to be difficult for entering in the heat-dissipating space.The air that is in the heat-dissipating space then forms eddy current in above-mentioned shuttling movement, this eddy current constantly is subjected to the heating of heat sink strip 111, temperature raises gradually, cause and heat sink strip 111 between the temperature difference reduce gradually, cause the radiating efficiency of heat sink strip 111 significantly to reduce.
This technical scheme is for the low-power LED device, for example for being LED device below the 0.1W, can use reluctantly each device power, and to being used to carry out the great power LED device of city illumination, for example, just can't satisfy higher heat radiation requirement for the LED device of each device power greater than 1W.The technical scheme of this heat dissipation problem of solution commonly used normally adopts the mode of additional electron fan at present, ventilates by force.For example, on CPU chip of computer and other electronic devices that requires to dispel the heat rapidly, except that radiator is installed, the electronics draft fan is installed also, has so not only been increased the complexity of cost and system, but also increased volume, produced noise.For high-power LED lamp, especially LED street lamp, adopt the mode of additional electron fan promptly to allow to solve heat dissipation problem, but but can bring other system's supplementary technology problem, as mounting means, prevent to drench with rain etc., will consider also that simultaneously the service life of electronic fan under the adverse circumstances can a series of problems.
Have again, present employed LED light fixture all is to adopt to design specific fitting structure separately according to particular demands usually, in this design process owing to need to consider multiple factors such as light efficiency, the configuration of light shape, radiating effect and application scenario, so design process is very long, inefficiency and often can not practical requirement.
Above-mentioned these problems all are to hinder that the LED lighting popularizes rapidly, as needing to demand solution urgently major issue at present.
Summary of the invention
The purpose of this invention is to provide a kind of Modular LED lamp and manufacture method thereof, lower to solve in the prior art existing radiating efficiency, can't adapt to the problem that high-power city illumination requires with the heat radiation of LED light fixture.
The embodiment of the invention provides a kind of Modular LED lamp, comprises strip pedestal, a plurality of radiating fin and LED device; Described strip pedestal have mutually back to installed surface and radiating surface; Described LED device distributes and is installed on the described installed surface; The base of described a plurality of radiating fins is connected on the described radiating surface, wherein:
The width of each described radiating fin is greater than the width of the radiating surface of described strip pedestal, and the both sides of described radiating fin extend beyond the edge of described radiating surface.
The embodiment of the invention also provides a kind of manufacture method of Modular LED lamp, comprising:
Make the strip pedestal, described strip pedestal comprise mutually back to installed surface and radiating surface;
Make radiating fin;
The base of a plurality of described radiating fins is connected on the radiating surface of described strip pedestal, and the width of described radiating fin is greater than the width of described radiating surface, the both sides of described radiating fin extend beyond the edge of described radiating surface;
The distribution of LED device is sticked on the installed surface of described strip pedestal;
On being sticked LED device mounting face, described strip pedestal is covered with the lampshade that is used to distribute light and/or protection LED device.
The embodiment of the invention also provides the manufacture method of another kind of Modular LED lamp, comprising:
Utilize forging type to make the heat radiation main element, described heat radiation main element comprises base plate and the upright at interval a plurality of radiating fins that are located on the described base plate;
Along the central axial direction of each described radiating fin, excise the part edge of described base plate by Cutting Process, make described base plate form a strip pedestal, the face that this strip pedestal is connected with described radiating fin is a radiating surface; Form the operation of described strip pedestal, make the width of the width of described radiating fin greater than described radiating surface, the both sides of described radiating fin extend beyond the edge of described radiating surface;
The LED device distributed to be sticked on the installed surface of described strip pedestal, this installed surface be on the strip pedestal with described radiating surface mutually back to one side;
On described installed surface, be covered with the lampshade that is used to distribute light and/or protection LED device.
The technical scheme of various embodiments of the present invention can guarantee heat that the LED device is produced can be smooth and unobstructed distribute by radiating fin, and then can prolong the service life of LED device, keep good luminous property.
Description of drawings
In order to be illustrated more clearly in the embodiment of the invention or technical scheme of the prior art, to do one to the accompanying drawing of required use in embodiment or the description of the Prior Art below introduces simply, apparently, accompanying drawing in describing below is some embodiments of the present invention, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the structural representation of existing a kind of strip light fixture of using always;
Fig. 2 is the structure enlarged diagram of many heat sink strips in the light fixture shown in Figure 1;
The structural representation of the Modular LED lamp that Fig. 3 provides for the embodiment of the invention one;
The radiating principle schematic diagram of the Modular LED lamp that Fig. 4 provides for the embodiment of the invention one;
The structural representation of the Modular LED lamp that Fig. 5 provides for the embodiment of the invention two;
The structural representation of the Modular LED lamp that Fig. 6 provides for the embodiment of the invention three;
The structural representation of the Modular LED lamp that Fig. 7 provides for the embodiment of the invention four;
The structural representation of the Modular LED lamp that Fig. 8 provides for the embodiment of the invention five;
The manufacture method flow chart of a kind of Modular LED lamp that Fig. 9 provides for the embodiment of the invention six;
Figure 10 is the structural representation one of the prepared Modular LED lamp of the embodiment of the invention six;
Figure 11 is the structural representation two of the prepared Modular LED lamp of the embodiment of the invention six;
Figure 12 is the structural representation three of the prepared Modular LED lamp of the embodiment of the invention six;
The manufacture method flow chart of the another kind of Modular LED lamp that Figure 13 provides for the embodiment of the invention seven;
Figure 14 is the structural representation one of the prepared Modular LED lamp of the embodiment of the invention seven;
Figure 15 is the structural representation two of the prepared Modular LED lamp of the embodiment of the invention seven.
The specific embodiment
For the purpose, technical scheme and the advantage that make the embodiment of the invention clearer, below in conjunction with the accompanying drawing in the embodiment of the invention, technical scheme in the embodiment of the invention is clearly and completely described, obviously, described embodiment is the present invention's part embodiment, rather than whole embodiment.Based on the embodiment among the present invention, those of ordinary skills belong to the scope of protection of the invention not making the every other embodiment that is obtained under the creative work prerequisite.
Embodiment one
The structural representation of the Modular LED lamp that Fig. 3 provides for the embodiment of the invention one, as shown in Figure 3.This light fixture comprises strip pedestal 1 and a plurality of radiating fin 2.Strip pedestal 1 comprise mutually back to installed surface 11 and radiating surface 12, installed surface 11 is used to install LED device 3, usually can a plurality of LED devices 3 of distributed installation; The base of a plurality of radiating fins 2 is connected on the radiating surface 12, and the side of each radiating fin 2 extends beyond the radiating surface 12 of strip pedestal 1.
As shown in Figure 3, a plurality of radiating fins 2 preferably are parallel to each other, be spaced side by side to connect to be arranged on the radiating surface 12 of strip pedestal 1, and each radiating fin 2 and radiating surface 12 vertical settings.
And, for realizing that radiating fin 2 extends beyond radiating surface 12, the width of the width of radiating fin 2 greater than strip pedestal 1 radiating surface 12 being set preferably, the dual-side that radiating fin 2 is set extends beyond the radiating surface 12 of strip pedestal 1.
The Modular LED lamp that present embodiment provided is when work, as shown in Figure 4, because the side that is spaced the radiating fin 2 of setting extends beyond the edge of strip pedestal 1, so existing problem of being blocked during the bottom in formed space does not exist as prior art between adjacent radiating fin 2 by 1 sealing of strip pedestal, so just can utilize the flow behavior from bottom to top of air in the natural environment, for example the air shown in the arrow line e flows among Fig. 4, hot-air between the radiating fin 2 is taken away, make the vortex phenomenon that can not form in the prior art between the radiating fin 2 to be occurred, thereby make the air themperature between the radiating fin 2 and the surface temperature of radiating fin 2 can remain the bigger temperature difference.
The technical scheme of present embodiment can guarantee heat that the LED device is produced can be smooth and unobstructed distribute by radiating fin, and then can prolong the service life of LED device, keep good luminous property.
In addition, after the employing technique scheme, compared with prior art, the efficiently radiates heat area of radiating fin can also be increased greatly,, still good performance of heat dissipation can be kept even make the Modular LED lamp of making under the duty of high-power illumination.
In concrete the application, the set-up mode of radiating fin is not limited to strict being arranged in parallel, and for example can be the therefrom outside radiation wire radiation setting of axle.Radiating fin is not limited to dual-side and all extends beyond radiating surface, also can only be that a side exceeds radiating surface, imports from the below for air stream.Preferably the width of radiating fin is greater than the width of radiating surface, being arranged on the radiating surface of radiating fin symmetry, and the width of radiating fin can produce the circulation radiating effect of air greater than the width of strip pedestal radiating surface.For reaching tangible cooling effect, and avoid excessive width difference is set and reduce economy, the width that radiating fin preferably is set is 1.5~3 times of strip pedestal radiating surface width.
The type of attachment of radiating fin and radiating surface can be formed in one, weld, and also holddown groove can be set on radiating surface, the base of radiating fin is plugged on realizes in the holddown groove connecting.Adopt this technical scheme to assemble radiating fin neatly as required, also can control the scope that radiating fin extends radiating surface.
The lateral cross section shape of strip pedestal, be that strip pedestal cross sectional shape of gained under the dissecing of fore-and-aft plane is not limited to the rectangle shown in Fig. 3, can also be semicircle, triangle or trapezoidal etc., can design according to concrete needs, then the installed surface of strip pedestal and radiating surface are not limited to be respectively one, for example, when the lateral cross section of strip pedestal was shaped as triangle, the quantity of radiating surface can be two.
Embodiment two
The structural representation of the Modular LED lamp that Fig. 5 provides for the embodiment of the invention two, the difference of present embodiment and embodiment one is: the quantity of strip pedestal 1 is at least two, be specifically as follows two as shown in Figure 5, each strip pedestal 1 space is provided with, and the radiating fin 2 that is provided with on a plurality of strip pedestal 1 radiating surface 12 to be connected with each other be an integral body.
In the Modular LED lamp of present embodiment, a plurality of strip pedestal 1 shared one group of radiating fin 2.Keep a determining deviation between the strip pedestal 1, air can be upward through.When this structure causes increasing luminous quantity, do not increase the integral heat sink burden of light fixture.Can make the LED light fixture of high power, high light flux with this.Obviously, the quantity of strip pedestal 1 can also continue to increase according to designing requirement.
Embodiment three
The structural representation of the Modular LED lamp that Fig. 6 provides for the embodiment of the invention three.Present embodiment can be based on embodiment one, and present embodiment also further increased side shield 4, and the side of a plurality of radiating fins 2 is connected with a side shield 4.As shown in Figure 6, the dual-side of parallel a plurality of radiating fins 2 is connected with two side shields 4 respectively, utilizes side shield 4 that radiating fin 2 sealings are become a tubular construction.
The influence that present embodiment provides the advantage of Modular LED lamp structure to be to reduce the side direction disturbing flow makes the heat radiation air can pass space between the radiating fin 2 swimmingly from bottom to top.In addition, when heat radiation work, the ascending motion of the space internal cause air between the radiating fin 2 and negative pressure occurs, cool ambient air is after being subjected to the stopping of side shield 4, the air that is arranged in lower position is clamp-oned 2 groups of the radiating fins of this tubular construction with some along the direction of Fig. 6 arrow line e, thereby stack effect occurs, improved the flow velocity of the air that passes 2 groups of radiating fins, improved radiating efficiency.
Embodiment four
The structural representation of the Modular LED lamp that Fig. 7 provides for the embodiment of the invention four.The difference of present embodiment and embodiment three is: the height of side shield 4 is less than the height of radiating fin 2, and the top margin of side shield 4 is concordant with the top margin of radiating fin 2.
Adopt the technical scheme of present embodiment, changed the height of side shield 4, make its height, cause the bottom sides of radiating fin 2 to be opened less than radiating fin 2.This improvement has strengthened the area of 2 groups of air inlets of tubular radiating fin in fact, and its benefit is to strengthen the air inlet area, thereby further promotes the flow velocity of the air that passes 2 groups of radiating fins, makes radiating efficiency higher.
In concrete the application, the height of side shield can design according to concrete needs, can all seal the side of radiating fin, also enclosure portion zone only.
Embodiment five
The structural representation of the Modular LED lamp that Fig. 8 provides for the embodiment of the invention five.Present embodiment can further increase attaching parts 6 based on the various embodiments described above.These attaching parts 6 are used for linking to each other with the attaching parts 6 of another Modular LED lamp, attaching parts 6 can be arranged on strip pedestal 1 on the end face beyond installed surface 11 and the radiating surface 12, maybe can be arranged on the edge of radiating fin 2, perhaps, when radiating fin 2 sides were provided with side shield 4, attaching parts 6 also can be arranged on the side shield 4.Perhaps, attaching parts 6 can be arranged on above-mentioned one or several position simultaneously.
The Modular LED lamp that present embodiment provided can be made the monomer light fixture with standard profile size, this monomer light fixture can carry out quick mechanical connection according to actual illumination design requirement and other monomer light fixture, constitute combination lamp with certain function, for example large power road lamp, Tunnel Lamp, bulkhead lamp capable etc., its dismounting is easy, and can make up arbitrarily.
This Modular LED lamp can also directly be connected with various supports by attaching parts, can directly install and use according to use occasion like this.Have again, the modern city lighting is more and more paid attention to the personalized design combine with region humanity in configuration design, therefore it is inequality to present the city city, the view light fixture Design Mode that the street street is not close, and the light fixture of its core can be identical, therefore, the attaching parts of the standardized Modular LED lamp of employing the present invention just can realize carrying out with the LED lamp casing of various different shapings the purpose of seamless link smoothly, further promote carrying out of a hundred flowers contend in beauty situation of city illumination Design of Luminaires, provide the good basis technical guarantee for utilizing light fixture to beautify modern city.
The way of realization of attaching parts can have multiple, can be the stick and the groove of concavo-convex cooperation each other, perhaps the accessory for interfixing with forms such as pin, screws.
The Modular LED lamp that the embodiment of the invention provided can also comprise lampshade, and lampshade is used to distribute light and/or protection LED device, is installed on the installed surface, is covered with the LED device.
Embodiment six
The manufacture method flow chart of a kind of Modular LED lamp that Fig. 9 provides for the embodiment of the invention six, this method comprises the steps:
Step 101, make strip pedestal 1, this strip pedestal 1 comprise mutually back to installed surface 11 and radiating surface 12;
Step 102, manufacturing radiating fin 2;
Step 103, the base of a plurality of radiating fins 2 is connected on the radiating surface 12 of strip pedestal 1, and the width of radiating fin 2 is greater than the width of radiating surface 12, the both sides of radiating fin 2 extend beyond the edge of radiating surface 12, be about to a plurality of radiating fins 2 side by side fixed interval be connected on the strip pedestal 1;
Step 104, LED device 3 distributed to be sticked on the installed surface 11 of strip pedestal 1;
Step 105, on being sticked the installed surface 11 of LED device 3, strip pedestal 1 is covered with the lampshade that is used to distribute light and/or protection LED device 3.
On the basis of technique scheme, make after the strip pedestal 1, can also on the radiating surface 12 of strip pedestal 1, offer be used to that card is established, the holddown groove 13 of welding or riveted radiation fin 2, as shown in figure 10, the spacing of offering of this holddown groove 13 equates with spacing between the radiating fin 2.
On the basis of having offered holddown groove 13, above-mentioned steps 103 be specially with the corresponding respectively card of each radiating fin 2 establish, welding or riveted and fixed be in holddown groove 13.The mode that employing is provided with holddown groove 13 connects radiating fin 2, can improve the flexibility that radiating fin 2 is installed.
Above-mentioned radiating fin 2 can carry out the monolithic mode of cutting by plate shearing machine and make, perhaps can adopt forging type to make side and connect a plurality of radiating fins 2 with a side shield 4,2 groups of the radiating fins that Figure 11 obtains for forging type with side shield 4, cut-out mode is again made a plurality of radiating fins 2 that the side connection has a side shield 4 after perhaps can also adopting extrusion stretching, Figure 12 is the many interlayers tubular aluminium that adopts the extrusion stretching mode to make earlier, and then pass through cutting apparatus, along dotted line among Figure 12 aluminium is cut into multistage, makes a plurality of tubular construction radiating fins 2 with side shield 4.
Forging type has higher production efficiency, reduces manually and drops into, and helps reducing the light fixture manufacturing cost; The extrusion stretching mode has higher working (machining) efficiency too, and because extrusion stretching can produce the less radiating fin of thickness, therefore, the radiating fin that the radiating efficiency of the radiating fin that this method is made is made than forging type is higher.
Have in the method for radiating fin 2 of side shield 4 in above-mentioned manufacturing, after the connection of manufacturing side has a plurality of radiating fins 2 of a side shield 4, can also further utilize the metal cutting mode, base part according to preseting length cutting side baffle plate 4, make the height of the height of side shield 4 less than radiating fin 2, the width that is about to side shield 4 is cut narrow, and the air-admitting surface of radiating fin 2 is increased.
Adopt the technical scheme of present embodiment, can prepare Modular LED lamp provided by the present invention, make light fixture have good performance of heat dissipation, prolong the service life of LED device.
Embodiment seven
The manufacture method flow chart of the another kind of Modular LED lamp that Figure 13 provides for the embodiment of the invention seven, this method comprises the steps:
Step 201, utilize forging type to make the heat radiation main element, this heat radiation main element comprises base plate 7 and the upright at interval a plurality of radiating fins 2 that are located on the base plate 7, as shown in figure 14;
Step 202, along the central axial direction of each radiating fin 2, part edge by Cutting Process excision base plate 7, promptly can excise the included part of dotted line among Figure 14, two opposite side of base plate 7 are excised along the central axial direction of each radiating fin 2 respectively, the base plate 7 that remains promptly forms a strip pedestal 1, and the face that strip pedestal 1 is connected with radiating fin 2 is a radiating surface.In the operation of above-mentioned formation strip pedestal 1, radiating fin 2 is in the bottom of strip pedestal 1 both sides and is excised in above-mentioned Cutting Process thereupon, make the width of the width of radiating fin 2 greater than radiating surface, the both sides of radiating fin 2 extend beyond the edge of radiating surface, form the structure of full communication between the higher and lower levels;
Step 203, the LED device distributed to be sticked on the installed surface of strip pedestal 1, installed surface be on the strip pedestal 1 with radiating surface mutually back to one side;
Step 204, on installed surface, be covered with the lampshade that is used to distribute light and/or protection LED device.
On the basis of present embodiment, the heat radiation main element that the procedure of processing of utilizing forging type to make the heat radiation main element is preferably utilized forging type to make to comprise base plate, radiating fin and side shield simultaneously, promptly connect simultaneously and be cast with a side shield at the side of a plurality of radiating fins, the dual-side of parallel a plurality of radiating fins can be connected to two side shields, forms the tubular structure of a sealing.
At the above-mentioned structure that forms side shield 4,, just formed the radiating fin 2 of tubular construction naturally through after the machining of above-mentioned steps 202.
Preferably, after making above-mentioned heat radiation main element with side shield 4, also comprise: utilize the metal cutting mode,, make the height of the height of side shield 4 less than radiating fin 2 according to the base part of preseting length cutting side baffle plate 4.Promptly can begin to utilize the metal cutting mode that side shield 4 is machined away preseting length from the base of radiating fin 2, thereby make the height of the height of side shield 4, the bottom of radiating fin 2 is exposed, increase the area of air inlet less than radiating fin 2.As shown in figure 15, can excise from the dotted portion shown in Figure 15.
The characteristics of manufacture method that present embodiment provides are with strip pedestal and radiating fin, even side shield together adopts casting technique to make blank earlier, and then are processed into Modular LED lamp provided by the present invention by metal cutting.This method makes the processing process simpler, has removed welding or other fixedly connected operation, has promoted production efficiency greatly, has reduced production cost, can guarantee that the light fixture of producing has higher dimensional uniformity simultaneously.This product for modular is particularly important.
By above-mentioned processing method as can be seen, its manufacturing process is extremely terse, and process links is less, and therefore the probability of the defect ware that causes will reduce greatly, for guaranteeing that product quality has great benefit.
Adopt the technical scheme of present embodiment, can prepare Modular LED lamp provided by the present invention, make light fixture have good performance of heat dissipation, prolong the service life of LED device.
It should be noted that at last: above embodiment only in order to technical scheme of the present invention to be described, is not intended to limit; Although with reference to previous embodiment the present invention is had been described in detail, those of ordinary skill in the art is to be understood that: it still can be made amendment to the technical scheme that aforementioned each embodiment put down in writing, and perhaps part technical characterictic wherein is equal to replacement; And these modifications or replacement do not make the essence of appropriate technical solution break away from the spirit and scope of various embodiments of the present invention technical scheme.

Claims (17)

1, a kind of modular light-emitting diode LED light fixture comprises strip pedestal, a plurality of radiating fin and LED device; Described strip pedestal have mutually back to installed surface and radiating surface; Described LED device distributes and is installed on the described installed surface; The base of described a plurality of radiating fins is connected on the described radiating surface, it is characterized in that:
The width of each described radiating fin is greater than the width of the radiating surface of described strip pedestal, and the both sides of described radiating fin extend beyond the edge of described radiating surface.
2, Modular LED lamp according to claim 1 is characterized in that: each described radiating fin is parallel to each other, and each described radiating fin is provided with described radiating surface is vertical.
3, Modular LED lamp according to claim 1 and 2 is characterized in that: the width of described radiating fin is 1.5~3 times of described strip pedestal radiating surface width.
4, Modular LED lamp according to claim 1 and 2 is characterized in that: the lateral cross section of described strip pedestal is shaped as rectangle, semicircle, triangle or trapezoidal.
5, Modular LED lamp according to claim 1 and 2, it is characterized in that: the quantity of described strip pedestal is at least two, each strip pedestal space is provided with, and the radiating fin that is provided with on a plurality of described strip pedestal radiating surface to be connected with each other be an integral body.
6, Modular LED lamp according to claim 1 and 2 is characterized in that: the side of a plurality of described radiating fins also further is connected with a side shield.
7, Modular LED lamp according to claim 6 is characterized in that: the height of described side shield is less than the height of described radiating fin, and the top margin of described side shield is concordant with the top margin of described radiating fin.
8, Modular LED lamp according to claim 6 is characterized in that, also comprises: attaching parts, be used for linking to each other with the attaching parts of another Modular LED lamp, and described attaching parts are arranged on the described side shield.
9, Modular LED lamp according to claim 1 and 2, it is characterized in that, also comprise: attaching parts, be used for linking to each other with the attaching parts of another Modular LED lamp, described attaching parts are arranged on two ends of described strip pedestal and/or are arranged on the edge of described radiating fin.
10, Modular LED lamp according to claim 1 and 2 is characterized in that: described radiating surface is provided with holddown groove, and the base of described radiating fin is plugged in the described holddown groove.
11, a kind of manufacture method of modular light-emitting diode LED light fixture is characterized in that, comprising:
Make the strip pedestal, described strip pedestal comprise mutually back to installed surface and radiating surface;
Make radiating fin;
The base of a plurality of described radiating fins is connected on the radiating surface of described strip pedestal, and the width of described radiating fin is greater than the width of described radiating surface, the both sides of described radiating fin extend beyond the edge of described radiating surface;
The distribution of LED device is sticked on the installed surface of described strip pedestal;
On being sticked LED device mounting face, described strip pedestal is covered with the lampshade that is used to distribute light and/or protection LED device.
12, manufacture method according to claim 11 is characterized in that, after the described manufacturing strip pedestal, also comprises: offer on the radiating surface of described strip pedestal and be used to the holddown groove that described radiating fin was established, welds or riveted to card.
13, manufacture method according to claim 11 is characterized in that, described manufacturing radiating fin comprises:
Adopt the plate shearing machine monolithic mode of cutting to make described radiating fin; Or
Adopt forging type to make side and connect a plurality of described radiating fin with a side shield; Or
Cut-out mode is again made a plurality of described radiating fin that the side connection has a side shield after adopting extrusion stretching.
14, manufacture method according to claim 13 is characterized in that, after the connection of manufacturing side has a plurality of described radiating fin of a side shield, also comprises:
Utilize the metal cutting mode,, make the height of the height of described side shield less than described radiating fin according to the base part that preseting length excises described side shield.
15, a kind of manufacture method of modular light-emitting diode LED light fixture is characterized in that, comprising:
Utilize forging type to make the heat radiation main element, described heat radiation main element comprises base plate and the upright at interval a plurality of radiating fins that are located on the described base plate;
Along the central axial direction of each described radiating fin, excise the part edge of described base plate by Cutting Process, make described base plate form a strip pedestal, the face that this strip pedestal is connected with described radiating fin is a radiating surface; Form the operation of described strip pedestal, make the width of the width of described radiating fin greater than described radiating surface, the both sides of described radiating fin extend beyond the edge of described radiating surface;
The LED device distributed to be sticked on the installed surface of described strip pedestal, this installed surface be on the strip pedestal with described radiating surface mutually back to one side;
On described installed surface, be covered with the lampshade that is used to distribute light and/or protection LED device.
16, manufacture method according to claim 15 is characterized in that, also comprises in the described processing that utilizes forging type to make the heat radiation main element: connect simultaneously at the side of described a plurality of radiating fins and be cast with a side shield.
17, manufacture method according to claim 16 is characterized in that, after making described heat radiation main element, also comprises:
Utilize the metal cutting mode,, make the height of the height of described side shield less than described radiating fin according to the base part that preseting length excises described side shield.
CN200910093536A 2009-10-12 2009-10-12 Modular LED lamp and manufacture method thereof Pending CN101666432A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101806405A (en) * 2010-03-30 2010-08-18 陈伟民 Modularized ventilating heat dissipation type LED component
CN102155726A (en) * 2011-01-07 2011-08-17 甘卫星 Modularized LED radiator and processing method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101806405A (en) * 2010-03-30 2010-08-18 陈伟民 Modularized ventilating heat dissipation type LED component
CN102155726A (en) * 2011-01-07 2011-08-17 甘卫星 Modularized LED radiator and processing method thereof

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