CN101666268B - Process without opening cylinder for quickly removing carbon deposition of combustion chamber of engine - Google Patents

Process without opening cylinder for quickly removing carbon deposition of combustion chamber of engine Download PDF

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Publication number
CN101666268B
CN101666268B CN2009101968199A CN200910196819A CN101666268B CN 101666268 B CN101666268 B CN 101666268B CN 2009101968199 A CN2009101968199 A CN 2009101968199A CN 200910196819 A CN200910196819 A CN 200910196819A CN 101666268 B CN101666268 B CN 101666268B
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engine
gasoline
additive
fuel
cleaned
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CN101666268A (en
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郑霞君
宋安
徐文发
张煜
赵超
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SHANGHAI AUTOMOTIVE REPAIRING CO Ltd
Shanghai University of Engineering Science
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SHANGHAI AUTOMOTIVE REPAIRING CO Ltd
Shanghai University of Engineering Science
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Publication of CN101666268A publication Critical patent/CN101666268A/en
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Abstract

The invention relates to a process without opening a cylinder for quickly removing carbon deposition of a combustion chamber of an engine. An agent-added gasoline tank with an embedded electric fuel pump is filled with the agent-added gasoline that is mixed by a fuel cleaning agent and a regular vehicular gasoline; the tail end of an oil outlet hose of the oil tank is connected with a quick joint; the quick joint is hermetically connected with an oil pressure detecting hole of a cleaned engine fuel main pipe; the cleaned engine is started and the electric fuel pump in the oil tank is started subsequently so that the crude gasoline and the agent-added gasoline are supplied to the engine simultaneously; when the engine stably runs at a special working condition, the supply of the crude gasoline is cut so that the oil is singly supplied by the agent-added gasoline; the openness of the choke is gradually enlarged till the large load working condition occurs; and when the engine does work by combustion, the deposition carbon in the combustion chamber is decomposed and is exhausted along with the exhaust gas after being combusted and gasified. Without opening the cylinder of the engine, the severely deposited carbon in the combustion chamber is quickly removed till the original working performance of the engine is recovered; and the parts of the engine are not damaged in the whole cleaning process.

Description

Cylinder opening-free quick cleaning process for deposited carbon in engine combustion chamber
Technical Field
The invention belongs to the technical field of automobile maintenance, relates to a cylinder opening-free quick cleaning process for an engine, and particularly relates to a cylinder opening-free quick cleaning process for deposited carbon in an engine combustion chamber.
Background
It is well known in the art that as the mileage of an automobile increases, deposits and carbon deposits form in the engine combustion chamber. Practice shows that a small amount of carbon deposition is helpful for improving the power and fuel economy of an engine, but a large amount of carbon deposition can greatly influence the performance of the engine, so that the power and fuel economy are seriously reduced, hydrocarbon HC and nitrogen oxide NOx in exhaust emission are seriously deteriorated, carbon deposition knocking interference can be generated, and the cold starting performance of the engine is deteriorated. Therefore, the deposited carbon in the combustion chamber must be removed in time after reaching a certain degree.
In order to avoid serious carbon deposition, various fuel additives are developed. After the automobile runs for a certain distance, some detergent additives can be added into the fuel oil, so that the whole box of fuel oil becomes a detergent with mild medicine property, and carbon deposition is controlled to be further generated while the automobile runs. However, since the detergent is added at a low concentration, this cleaning does not work at all once the combustion chamber is coked to a severe extent. If the detergent concentration is increased, engine bench test results show that this will seriously affect the dynamic properties of the engine.
Therefore, for a long time, the engine with serious deposit carbon deposition in the combustion chamber can only be cleaned by manual cleaning. The common practice is: the engine is detached from the automobile, a cylinder cover is opened, an air valve, a piston ring and the like are taken down, parts of a combustion chamber including the cylinder cover are cleaned by trichloroethylene or a carbon removing agent, and sticky substance components such as colloid, asphaltene and the like in carbon deposition are removed; then the carbon compound is moved into gasoline or hot water to be washed by a brush to remove the residual carbon compound, metal oxide and the like, and finally the carbon compound, the metal oxide and the like are washed by 0.1 to 0.3 percent of potassium chromate solution to be dried. After checking that each part is normally reloaded with the engine, the automobile is returned. Then the automobile needs to go through a period of running-in of the engine to recover the original service performance.
Obviously, the manual cleaning method not only wastes time and labor and is low in efficiency, but also greatly damages the engine and greatly shortens the design life of the engine. Moreover, the combustion chamber is often cleaned too cleanly, but the sealing performance of the combustion chamber is reduced, so that the power performance of the engine is reduced, and the use performance of the whole vehicle is finally influenced.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a quick cleaning process for removing deposited carbon in an engine combustion chamber without opening a cylinder. On the premise of not opening the cylinder of the engine, the serious deposited carbon in the combustion chamber of the engine is quickly removed until the original working performance is recovered. Because of the adoption of the fuel detergent with mild medicinal property, the whole cleaning process has no damage to engine parts. And the cleanliness can be adjusted according to the specific situation of the engine.
In order to achieve the purpose, the invention adopts the following technical scheme:
injecting a proper amount of fuel detergent with mild drug properties and hardly damaging engine parts into an additive gasoline tank according to the maximum additive amount allowed by the operation of a cleaned engine without flameout, and then injecting common vehicle gasoline to fill the tank body with the additive gasoline which is uniformly mixed;
an electric fuel pump and a power supply lead-out wire thereof are arranged in the box body of the additive gasoline tank; the upper surface of the box body is respectively provided with an electric fuel pump power supply connecting wire, a fuel detergent, a gasoline filling port of gasoline, a gasoline adding port and an oil outlet of gasoline, and an oil outlet hose which is hermetically connected with the oil outlet; the inlet and the outlet end of the electric fuel pump are respectively connected with a fuel pump filter and a fuel filter, and the outlet of the fuel filter is connected with the oil outlet of the box body; the tail end of the oil outlet hose is connected with a quick connector, and the quick connector is hermetically connected with an oil pressure detection hole of a cleaned engine fuel manifold;
starting the cleaned engine, starting the electric fuel pump in the gasoline tank, and simultaneously supplying the original gasoline and the gasoline to the engine; placing a vehicle transmission with a cleaned engine in a first gear, braking a vehicle running system, combining a clutch, and gradually increasing the throttle opening of the vehicle to a medium-load working condition of the engine; after the engine runs stably, the original gasoline supply of the vehicle is cut off, the gasoline is independently supplied by the gasoline additive, and then the opening degree of the accelerator is continuously increased until the engine enters a large-load working condition; when the cleaned engine is burning to do work, the deposited carbon in the combustion chamber is decomposed quickly and is exhausted out of the cylinder along with the waste gas after being burned and gasified.
The process for quickly removing the deposited carbon in the combustion chamber of the engine without opening the cylinder mainly comprises the following steps of:
firstly, taking a proper amount of fuel oil detergent, injecting the fuel oil detergent into an additive gasoline tank with an electric fuel pump according to the maximum additive amount allowed by the operation of a cleaned engine without flameout, and then injecting common vehicle gasoline to ensure that the gasoline tank is filled with the additive gasoline which is uniformly mixed; the outlet hose of the additive gasoline tank is hermetically connected with an oil pressure detection port on a fuel manifold of the cleaned engine through a quick connector;
step on the clutch pedal of the vehicle where the engine to be cleaned is located, after starting the engine, the electric fuel pump in the fuel tank is started, then the vehicle speed changer is placed in a first gear, after the brake pedal is stepped on to the bottom and the hand brake is pulled down, the clutch pedal is released, and the opening degree of the accelerator is kept about 40% -50%; after the engine runs stably, the original gasoline supply of the vehicle is cut off, and the gasoline is independently supplied by the gasoline additive;
step on the accelerator of the said vehicle to the end, the gasoline additive is sprayed into its intake manifold directly through the injector orifice of the engine oil atomizer under the heavy load working condition, form the gasoline mixture of the concentrated additive, it enters the air cylinder after the inlet valve, decompose the deposit carbon deposition in the combustion chamber, and discharge with the waste gas after igniting and burning; this process lasts about 7 to 8 minutes;
fourthly, recovering the opening degree of the accelerator for 40 to 50 percent for about 10 minutes;
fifthly, repeating the processes of the third step and the fourth step for a plurality of times, and using up at least one tank of additive fuel oil prepared by the detergent. If the deposit carbon deposition of the combustion chamber is serious, additive fuel oil prepared by two or more tanks of the detergent can be used;
and sixthly, after the original vehicle gasoline supply of the engine vehicle to be cleaned is recovered, cutting off the additive gasoline supply, wherein the original vehicle common gasoline fuel for the vehicle runs for 10-15 minutes at the vehicle speed of about 100-120 Km/h.
Wherein,
the fuel detergent is polyether amine PEA or micromolecular polyisobutylene amine (PIBA).
The molecular weight of the small molecular polyisobutylene amine PIBA is less than or equal to 1000.
Due to the adoption of the technical scheme, compared with the prior art, the invention has the following advantages and positive effects:
the method is characterized in that the large-load working condition of the engine is specially designed into the optimal working condition for quickly removing the deposited carbon in the combustion chamber by utilizing the characteristics that the combustion temperature of the combustion chamber of the engine is high and is beneficial to combustion and gasification of the deposited carbon, and the gasoline mixed gas of the thickening agent is beneficial to decomposition of the deposited carbon in the combustion chamber. .
Secondly, the fuel detergent of polyether amine PEA or small molecular polyisobutylene amine PIBA with the molecular weight less than or equal to 1000 with mild drug property is adopted, and engine parts are hardly damaged.
And thirdly, the nozzle and the intake valve of the oil injector can be cleaned simultaneously, so that the optimal design life of the engine is prolonged to the maximum extent.
Time and labor are saved, the working strength of maintenance personnel is effectively reduced, and the maintenance working efficiency is greatly improved.
Different from manual cleaning of the engine cylinder, the cleaned engine can normally work without a running-in period after the process for quickly removing the deposited carbon in the combustion chamber without opening the cylinder is adopted.
Drawings
The objects, specific structural features and advantages of the present invention will be further understood from the following description of the embodiments taken in conjunction with the accompanying drawings. In the drawings, there is shown in the drawings,
FIG. 1 is a schematic structural diagram of a process for quickly removing accumulated carbon in a combustion chamber of an engine without opening a cylinder according to the present invention; (in the figure, the fuel manifold of the engine is provided with a hydraulic regulator.)
FIG. 2 is another schematic structural diagram of the process for quickly removing carbon deposits in the combustion chamber of the engine without opening the cylinder according to the present invention; (in the figure, the fuel manifold of the engine is not provided with a fuel pressure regulator.)
FIG. 3 is a schematic view of the connection structure of the outlet hose of the additive gasoline tank and the fuel manifold of the cleaned engine according to the present invention.
In the figure:
1-a tank body of an additive gasoline tank; 11-power line of gasoline tank with additive; 12-an oil filling port of the gasoline tank; 13-an oil outlet of the additive gasoline tank; 2, an electric fuel pump is arranged in the fuel tank; 21-fuel pump filter; 3-an oil outlet hose; 4-quick-connect joint; 5-the cleaned electric control engine; 51-fuel manifold of engine; 51 a-oil pressure detection port on fuel manifold; 52-fuel injector of engine; 53-oil pressure regulator of the engine; 6-oil pressure regulator in the gasoline tank; 7-fuel filter.
Detailed Description
Referring to fig. 1 and 2 and fig. 3, the invention relates to a process for quickly removing deposited carbon in an engine combustion chamber without opening a cylinder. The additive gasoline Y related to the process is formed by uniformly mixing a proper amount of fuel detergent with the common vehicle gasoline in the maximum additive amount allowed by the operation of the cleaned engine 5 without flameout, and is filled in the additive gasoline tank 1.
The fuel detergent adopted by the invention has the characteristic of mild drug property, so that the fuel detergent hardly causes damage to parts of an engine after being used.
As shown in fig. 3, the additive gasoline tank according to the present invention is structurally characterized in that an electric fuel pump 2 and a power supply lead-out wire thereof are disposed in a tank body 1 of the additive gasoline tank, an inlet end of the electric fuel pump 2 is provided with a fuel pump filter 21, and an outlet end of the electric fuel pump 2 is connected to a fuel filter 7; the upper surface of the box body 1 is respectively provided with an electric fuel pump power supply connecting wire 11, a fuel detergent and gasoline injection port 12 and a gasoline additive outlet 13; the oil outlet 13 is connected with an oil outlet hose 3 which is connected with an outlet of the fuel filter 7, the tail end of the oil outlet hose 3 is connected with a quick connector 4, and the quick connector 4 is hermetically connected with an oil pressure detection hole 51a of a fuel main pipe of the cleaned engine 5;
when in operation, the cleaned engine 5 is started first, then the electric fuel pump 2 in the gasoline tank body 1 of the additive agent is started, and the original vehicle gasoline and the additive agent gasoline are supplied to the engine 5 at the same time; placing a vehicle transmission where a cleaned engine 5 is located at a first gear, braking a vehicle running system, combining a clutch, and gradually increasing the accelerator opening of the vehicle to a medium-load working condition of the engine; after the engine runs stably, the supply of the original vehicle gasoline is cut off (namely, the power supply of the original vehicle fuel pump is cut off), and the additive gasoline Y is used for supplying oil independently; then gradually increasing the opening degree of the accelerator until the large-load working condition is entered; when the cleaned engine 5 is burning to do work, the deposited carbon in the combustion chamber is quickly decomposed, and is discharged out of the cylinder along with the exhaust gas after being burned and gasified.
As shown in fig. 1 and 2, the inlet end of the electric fuel pump 2 is provided with a fuel pump filter 21. By means of the function of the fuel pump filter 21, impurities in the additive gasoline Y entering the electric fuel pump 2 can be filtered out, so that parts in the electric fuel pump 2 are protected from being damaged; before the additive gasoline pressurized by the electric fuel pump 2 enters the oil outlet hose 3, the additive gasoline is filtered again by the fuel filter 7, so that the additive gasoline Y entering the fuel main pipe 51 is ensured to be clean, and the nozzle of the engine fuel injector 52 is prevented from being dirty and blocked.
With regard to the arrangement of the oil pressure regulator involved in the process of the present invention, there are generally the following two cases. One situation is: the oil pressure regulator 53 is directly mounted on the fuel manifold 51 of the engine 5 to be cleaned, and the fuel tank and the connection mode thereof shown in fig. 1 are adopted; the other situation is that: the cleaned engine fuel manifold 51 is not provided with an oil pressure regulator, and in this case, an oil pressure regulator 6 is additionally provided in the additive gasoline tank 2 and is positioned between the outlet of the fuel filter 7 and the oil outlet hose 3, as shown in fig. 2.
By means of the action of the oil pressure regulator 53 in fig. 1 or the oil pressure regulator 6 in fig. 2, the oil pressure in the fuel oil manifold 51 can be ensured to be stable during normal operation of the engine, and stable operation of the combustion chamber deposit carbon removal process is facilitated.
The invention discloses a process for removing carbon deposit in an engine combustion chamber, which mainly comprises the following steps:
firstly, taking a proper amount of fuel oil detergent, adding the fuel oil detergent into gasoline according to the maximum additive amount allowed by the engine not to be flamed out during the operation of the engine to enable the fuel oil detergent to become additive gasoline Y, and injecting the additive gasoline Y into a tank body 1 of an additive gasoline tank with an electric fuel pump 2; an oil outlet hose 3 on the additive gasoline tank 1 is hermetically connected with an oil pressure detection port 51a on a fuel manifold 51 of the cleaned engine 5 through a quick connector 4;
step on the clutch pedal of the vehicle where the engine 5 to be cleaned is located, start the engine 5, then start the electronic fuel pump 2 in the gasoline tank 1 of the additive, then put the said vehicle speed change gear in the first gear, step on the brake pedal to the end and pull down the hand brake, release the clutch pedal, keep the throttle opening about 40% -50%; after the engine runs stably, the supply of gasoline of the original vehicle is cut off (namely, the power supply of a fuel pump of the original vehicle is cut off), and the additive gasoline is used for supplying oil independently;
step on the accelerator of the said vehicle to the end, add gasoline to spray into its air intake manifold directly through the spray orifice of the cleaned engine fuel injector 52 under the heavy load working condition, form the gasoline mixture of concentrated additive, it enters the cylinder through the inlet valve, decompose the deposit carbon deposition in the combustion chamber, and discharge with the exhaust gas after igniting and burning; this process lasts about 7 to 8 minutes;
fourthly, recovering the opening degree of the accelerator for about 10 minutes from 40 percent to 50 percent;
fifthly, repeating the processes of the third and fourth, using at least one tank of additive fuel oil prepared by the cleaning agent, and using the additive fuel oil prepared by two or more tanks of cleaning agent if the deposit carbon of the combustion chamber is serious;
and sixthly, after the original vehicle gasoline supply of the cleaned vehicle engine is recovered, the additive gasoline supply is cut off, and the vehicle uses the common gasoline fuel to run for 10-15 minutes at the vehicle speed of about 100-120 Km/h.
The fuel detergent adopted in the embodiment is polyether amine PEA or micromolecular polyisobutylene amine PIBA.
The molecular weight of the small molecular polyisobutylene amine PIBA is optimally less than or equal to 1000.
In addition, the adding concentration of the detergent in the additivated gasoline is directly related to the cleaning degree and the cleaning speed of carbon deposit in a combustion chamber. In operation, the detergent addition concentration is preferably controlled as follows:
detergents are first blended with gasoline at 3 or 4 times the maximum additive concentration specified by their manufacturer.
When the gasoline supply of the original vehicle of the engine is cut off (namely, the power supply of a fuel pump of the original vehicle is cut off), the additive gasoline is independently supplied. If the additive concentration is too high, the engine may be stalled. At this time, gasoline can be added into the gasoline tank to reduce the concentration of detergent in gasoline until the engine is not shut down when gasoline is supplied separately.
The invention is also characterized in that:
a. under the working condition of heavy load, the additive gasoline combustible mixed gas with higher concentration can quickly decompose the deposit carbon deposition in the combustion chamber, and at the same time, under the higher combustion temperature of heavy load, the decomposed deposit carbon deposition is easy to combust and gasify, thereby achieving the purpose of quickly removing the deposit carbon deposition;
b. the detergent adopted by the invention has softer components and almost no damage to engine parts;
c. the disassembly-free cleaning process for the engine can be used for cleaning deposits on a nozzle of an oil sprayer and an inlet valve simultaneously.

Claims (4)

1. The carbon deposit fast eliminating process without opening cylinder for engine combustor,
taking a proper amount of fuel detergent with mild medicine property and hardly damaging engine parts, injecting the fuel detergent into a gasoline tank with additive according to the maximum additive amount allowed by the operation of a cleaned engine without flameout, and then injecting common vehicle gasoline to fill the tank body with the additive gasoline which is uniformly mixed;
an electric fuel pump and a power supply lead-out wire thereof are arranged in the box body of the additive gasoline tank; the upper surface of the box body is respectively provided with an electric fuel pump power supply connecting wire, a fuel detergent and gasoline injection port, a gasoline additive outlet and an oil outlet hose which is hermetically connected with the oil outlet; the inlet end and the outlet end of the electric fuel pump are respectively connected with a fuel pump filter and a fuel filter, and the outlet of the fuel filter is connected with the oil outlet of the box body; the tail end of the oil outlet hose is connected with a quick connector, and the quick connector is hermetically connected with an oil pressure detection hole of a cleaned engine fuel manifold;
starting the cleaned engine, starting the electric fuel pump in the gasoline tank, and simultaneously supplying the original gasoline and the gasoline to the engine; placing a vehicle transmission where a cleaned engine is located at a first gear, braking a vehicle running system, combining a clutch, and gradually increasing the opening degree of an engine accelerator to a medium-load working condition; after the engine runs stably, the supply of the original gasoline is cut off, the independent supply of the gasoline is changed into the independent supply of the additive gasoline, and then the opening degree of the accelerator is gradually increased until the engine enters a large-load working condition; when the cleaned engine is burning to do work, the deposited carbon in the combustion chamber is decomposed quickly and is exhausted out of the cylinder with the waste gas after being burnt and gasified.
2. The process for quickly removing carbon deposit in the combustion chamber of the engine without opening the cylinder according to claim 1, which is characterized by comprising the following steps:
firstly, taking a proper amount of fuel oil detergent, adding the fuel oil detergent into gasoline according to the maximum additive amount allowed by the operation of a cleaned engine without flameout so as to enable the fuel oil detergent to become gasoline additive, and injecting the gasoline additive into a gasoline additive tank with an electric fuel pump; the outlet hose of the additive gasoline tank is hermetically connected with an oil pressure detection port on a fuel manifold of the cleaned engine through a quick connector;
step on the clutch pedal of the vehicle where the engine to be cleaned is located, after starting the engine, the electric fuel pump in the fuel tank is started, then the vehicle speed changer is placed in a first gear, after the brake pedal is stepped on to the bottom and the hand brake is pulled down, the clutch pedal is released, and the opening degree of the accelerator is kept at 40% -50%; after the engine runs stably, the original gasoline supply of the vehicle is cut off, and the gasoline is independently supplied by the gasoline additive;
step on the accelerator of the said vehicle to the end, the gasoline additive is sprayed into its air intake manifold directly through the injector orifice of the cleaned engine oil atomizer under the heavy load working condition, form the gasoline mixture of concentrated additive, after entering the air cylinder through the inlet valve, decompose the deposit carbon deposition in the combustion chamber, and discharge with the exhaust gas after the engine ignition combustion; the process lasts for 7-8 minutes;
fourthly, recovering the opening degree of the accelerator for 10 minutes from 40 percent to 50 percent;
fifthly, repeating the processes of the third step and the fourth step for a plurality of times, using at least one tank of additive fuel oil prepared by the cleaning agent, and using two or more tanks of additive fuel oil prepared by the cleaning agent if the carbon deposition of a combustion chamber is serious;
and sixthly, after the original vehicle gasoline supply of the engine vehicle to be cleaned is recovered, cutting off the additive gasoline supply, wherein the original vehicle common gasoline fuel for the vehicle runs for 10-15 minutes at the vehicle speed of 100-120 Km/h.
3. The process of claim 1 or 2, wherein the fuel detergent is a polyetheramine PEA or a small-molecule polyisobutylene amine PIBA.
4. The process of claim 3, wherein the molecular weight of the small-molecule polyisobutylene amine PIBA is less than or equal to 1000.
CN2009101968199A 2009-09-30 2009-09-30 Process without opening cylinder for quickly removing carbon deposition of combustion chamber of engine Expired - Fee Related CN101666268B (en)

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Publication number Priority date Publication date Assignee Title
US5287834A (en) * 1991-03-08 1994-02-22 Flynn Robert E Method and apparatus for cleaning deposits and residue from internal combustion engines
US5887606A (en) * 1997-06-24 1999-03-30 Tsou; John Purifying device for cleaning combustion chamber of car engine
JP2000291444A (en) * 1999-04-02 2000-10-17 Eko Technics Japan:Kk Cleaning method and cleaning jig for automobile engine lubricating system
CN200996344Y (en) * 2006-12-28 2007-12-26 林壮 Fuel-oil jetting system and non-detachable maintenance device for vehicle
DE102006036268A1 (en) * 2006-08-03 2008-02-07 Volkswagen Ag Combustion engine`s oil chamber cleaning method for motor vehicle, involves bringing chemical cleaning agent in contact with contaminated surfaces of engine parts and/or in engine oil chamber, and removing oil deposits by rinsing off

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5287834A (en) * 1991-03-08 1994-02-22 Flynn Robert E Method and apparatus for cleaning deposits and residue from internal combustion engines
US5887606A (en) * 1997-06-24 1999-03-30 Tsou; John Purifying device for cleaning combustion chamber of car engine
JP2000291444A (en) * 1999-04-02 2000-10-17 Eko Technics Japan:Kk Cleaning method and cleaning jig for automobile engine lubricating system
DE102006036268A1 (en) * 2006-08-03 2008-02-07 Volkswagen Ag Combustion engine`s oil chamber cleaning method for motor vehicle, involves bringing chemical cleaning agent in contact with contaminated surfaces of engine parts and/or in engine oil chamber, and removing oil deposits by rinsing off
CN200996344Y (en) * 2006-12-28 2007-12-26 林壮 Fuel-oil jetting system and non-detachable maintenance device for vehicle

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