CN101661285A - Transferring control device and transferring control method - Google Patents

Transferring control device and transferring control method Download PDF

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Publication number
CN101661285A
CN101661285A CN200910163515A CN200910163515A CN101661285A CN 101661285 A CN101661285 A CN 101661285A CN 200910163515 A CN200910163515 A CN 200910163515A CN 200910163515 A CN200910163515 A CN 200910163515A CN 101661285 A CN101661285 A CN 101661285A
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CN
China
Prior art keywords
conveying
class condition
transported
control
sending
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Pending
Application number
CN200910163515A
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Chinese (zh)
Inventor
长谷川文夫
志田伦教
大塚泰靖
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IHI Corp
IHI Scube Co Ltd
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IHI Corp
IHI Scube Co Ltd
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Filing date
Publication date
Application filed by IHI Corp, IHI Scube Co Ltd filed Critical IHI Corp
Publication of CN101661285A publication Critical patent/CN101661285A/en
Pending legal-status Critical Current

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The present invention provides a transferring control device and a transferring control method, even the load of a transferring destination of an object to be transferred is high, the whole tact timing of a processing device can also be shortened, in addition, the data quantity to be performed operation processing can not be increased even using a single transmission line, large-scale operation processing device is not needed and the operation processing time is not long. The transferring control device comprises control units for each transferring devices of a control processing device. The control units receive class condition from an epistatic system, generate production class information according to the class condition, and determine whether the production batch is started, if the production batch started, then determining whether there is an idle transferring end port in the delivery end ports of an object to be transferred of the processing equipment, whether the production batch has been finished, and whether there is an class condition having high priority, if the production batch has been finished and there are idle delivery end ports, then distributing the class information to the delivery end ports according to the class condition having high priority, and controlling the transferring device according to the class information.

Description

Conveying control device and conveyance control method
Technical field
The present invention relates to when between a plurality for the treatment of apparatus, having the transport path of a plurality of transported materials, be controlled at conveying control device and the conveyance control method of carrying the conveying device of transported material on these transport paths.
Background technology
At present, there is treatment facility with a plurality for the treatment of apparatus.The transport path that between a plurality for the treatment of apparatus, has a plurality of transported materials.And treatment facility also has the conveying device of carrying transported material on these transport paths.And, in this treatment facility, a conveying device correspondence a plurality of transported materials.
In such treatment facility,,, need suitably control conveying device about which treating apparatus which transported material is transported in order to realize high efficiency processing.
In existing conveyance control method, according to according to transported material to predetermined order of arrival order, due in, time of delivery and the stand-by period etc. of conveying device or according to according to prearranged orders such as load conditions, conveying device is carried transported material.
In addition, in existing conveyance control method, transported material is loaded in to put together in the carrying case once carries a plurality of transported materials.
For example, in Japanese kokai publication hei 9-30617 communique, put down in writing following induction system: synchronously carry designation data to next control device output with the conveying of transported material, make conveying equipment promptly carry transported material thus from control device.As the conveying device of carrying transported material in automated warehouse, this induction system possesses: stakcer crane, track mounted jumbo, reception are with conveyer and go out to put in storage and use conveyer.Crane controller control crane, chassis control device control track mounted jumbo, the conveyer control device is controlled each conveyer.By same communication line connect each control device and generate indication carry operation data (conveying designation data) at the library management computing machine.
From conveying designation data in the output of library management computing machine, to export to control device from control device successively via communication line, each control device is according to carrying designation data control conveying device to carry operation.
Summary of the invention
In above-mentioned existing conveyance control method, put together and once carry a plurality of transported materials because in carrying case, load a plurality of transported materials, so transfer efficiency improves in the less operation of the replacing of transported material.But in the more operation of the replacing of transported material, transfer efficiency reduces.In the more operation of the replacing of transported material, not in carrying case, to load a plurality of transported materials to carry, but carry that such delivery efficient improves by the so-called monolithic carrying method of carrying transported material one by one.
But, in carrying the monolithic pipeline of transported material singly, because the calculation process data volume is huge, so owing to the reason of needed time of calculation process is difficult to shorten the productive temp time (tacttime).In addition, as arithmetic processing apparatus, need large-scale device.
For example, in liquid crystal panel manufacturing works, the process sequence that the production management system management is whole.But when transporting treatment substrate one by one, the traffic of production management system and monolithic transport control system increases, and the order that the whole operation of production management system management is handled becomes difficult.
Therefore, the object of the present invention is to provide: even in so-called monolithic pipeline, do not increase the calculation process data volume yet, do not need large-scale device as arithmetic processing apparatus, and conveying control device and conveyance control method that the needed time of calculation process can be not elongated yet.
Conveying control device of the present invention is the transport path that has a plurality of transported materials a kind of between a plurality for the treatment of apparatus, have a plurality of conveying devices of carrying transported material along described transport path, and make in a plurality of transported materials treatment facility corresponding the device that described conveying device is controlled with described conveying device.Conveying control device possesses the control module of described each conveying device of control.Described control module receives class condition from upper system, generate classified information according to this class condition, judge to produce in batches whether begin, if this production lot begins, then judge: send whether have the idle port of sending in the port at the transported material of described treatment facility, whether production lot is finished, and whether has a high class condition of relative importance value, if the port of sending of free time has been finished and had to production lot, then according to the high class condition of relative importance value to the described port assignment classified information of sending, control described conveying device according to this classified information.
Conveyance control method of the present invention is the transport path that has a plurality of transported materials a kind of between a plurality for the treatment of apparatus, have a plurality of conveying devices of carrying transported material along described transport path, and to a described conveying device correspondence in the treatment facility of a plurality of transported materials, the conveyance control method that described conveying device is controlled.According to described conveyance control method, obtain class condition from upper system, generate classified information according to this class condition, judge to produce in batches whether begin, if this production lot begins, then judge: send whether have the idle port of sending in the port at the transported material of described treatment facility, whether production lot is finished, and whether has a high class condition of relative importance value, if the port of sending of free time has been finished and had to production lot, then according to the high class condition of relative importance value to the described port assignment classified information of sending, control described conveying device according to this classified information.
According to conveying control device of the present invention, control module receives class condition from upper system, and which delivery port decision should be transported to which transported material in each transported material.Therefore,, also can individually transported material be transported to delivery port, so transfer efficiency improves according to result even control module is not obtained indication from upper system about each of transported material.
According to conveyance control method of the present invention, control module receives class condition from upper system, and which delivery port decision should be transported to which transported material in each transported material.Therefore,, also can transported material be transported to delivery port, so transfer efficiency improves according to result even do not obtain indication from upper system about each of transported material.
Description of drawings
Fig. 1 is the block scheme of structure of an embodiment of expression conveying control device of the present invention.
Fig. 2 is (a) planimetric map and (b) outboard profile of the structure of the expression treatment facility of having used described conveying control device.
Fig. 3 is the block scheme of structure of the treatment facility of an expression embodiment of carrying out conveyance control method of the present invention.
Fig. 4 is the process flow diagram of action of the transport control system of the described conveying control device of expression.
Fig. 5 (a) is the process flow diagram of generation action of process information of the transport control system of the described conveying control device of expression, (b) be the table that the expression production lot is finished the project example of information, (c) be the table of the project example of expression production lot information, (d) be the table that the project example of indication information is carried in expression.
Fig. 6 (a) is the process flow diagram of generation action of classified information of the transport control system of the described conveying control device of expression, (b) is the table of the project example of presentation class information.
Fig. 7 (a) is the block scheme of the described conveying control device of expression from the example of the process flow of production management system reception, (b) is the flow graph of the example that flows of the expression transported substance corresponding with (a).
Fig. 8 (a) is the block scheme of the described conveying control device of expression from the example of the class condition of production management system reception, (b) is the flow graph that flows of the expression transported substance corresponding with (a).
Symbol description
1 production management system (upper system); 2 transport control systems (control module); 3-1~n device control plate; 101~104 treating apparatus (operation A~D); 106,107 conveying devices
Embodiment
Below, one embodiment of the present invention is described with reference to the accompanying drawings.
(structure of conveying control device)
Fig. 1 is the block scheme of structure of the conveying control device of expression present embodiment.
As shown in Figure 1, the conveying control device of present embodiment has the transport control system (control module) 2 that receives indication from production management system (upper system) 1.Transport control system 2 control a plurality of device control plate 3-1,3-2 ..., 3-n, via device control plate 3-1,3-2 ..., 3-n controls the action of a plurality for the treatment of apparatus and conveying device.A plurality for the treatment of apparatus and conveying device have constituted treatment facility.
Fig. 2 is (a) planimetric map and (b) outboard profile of structure of the treatment facility of the expression conveying control device of having used present embodiment.
In the treatment facility of the conveying control device of having used present embodiment, shown in Fig. 2 (a), send port A~E from becoming sending into of gateway 105, drop into transported material.Between a plurality for the treatment of apparatus (operation device) 101~104, carry transported material by conveyer (conveying device) 106,107.
As shown in Figure 2, conveyer 107 by the conveyer that has subfunction (below become branch's conveyer: FCV) and conveyer (hereinafter referred to as vertical conveying conveyer: the vertically CV) institute that has vertical conveying (lifting) function form.Branch's conveyer (FCV) horizontal feed transported material, and between treating apparatus 101~104, carry out the transmitting-receiving of transported material.
In this treatment facility, the treating apparatus 104 of the treating apparatus 101 of load configurations operation A and step D on above-below direction.In addition, the treating apparatus 103 of the treating apparatus 102 of load configurations process B and operation C on above-below direction.Dispose these each treating apparatus 101~104 opposite to each other with branch conveyer (FCV).And, be provided with impact damper 108 in the initiating terminal and the terminal of pipeline.In addition, between treating apparatus 101 and treating apparatus 104, be provided with impact damper 109.And, between treating apparatus 102 and treating apparatus 103, be provided with impact damper 110.(vertically CV) disposed these impact dampers 108,109,110 opposite to each other with vertical conveying conveyer.Transported material during before layover is transported to next treating apparatus from certain treating apparatus in these impact dampers 108,109,110.
In this treatment facility, conveying control device control conveyer 106,107 by present embodiment, thus each transported material is transported to the arbitrary site of each treating apparatus 101~104 and each impact damper 108~110, at each treating apparatus 101~104 to the processing (inspection) that puts rules into practice of each transported material.
Fig. 3 is the block scheme of structure of the treatment facility of the expression conveyance control method of carrying out present embodiment.
As shown in Figure 3, in treatment facility, between a plurality for the treatment of apparatus 101~104, there is the transport path of a plurality of transported materials.Treatment facility has a plurality of conveying devices of carrying transported material according to transport path.In addition, for a conveying device correspondence a plurality of transported materials.
In such treatment facility, according to the treating apparatus of obtaining from upper system 101~104 (mail message between the operation A~D), between treating apparatus 101~104, carry transported material in the pipeline (for example, FPD, be used for semi-conductive glass substrate etc.) successively.The conveyance control method of present embodiment improves the transfer efficiency of such treatment facility.
In this treatment facility, 105 transported materials that drop into are transported to each treating apparatus 101~104 successively in the gateway, the processing that puts rules into practice, and then return gateway 105.In this treatment facility, for transported material, might be according to result (for example check result) at each treating apparatus, the next destination treating apparatus (operation) of carrying of change.In addition, in this treatment facility, because sometimes transported material is repeatedly flowed to same treating apparatus (for example testing fixture), so have a plurality of branches in the transport path between each treating apparatus, converge.
The conveyance control method of present embodiment is particularly suitable for carrying one by one the monolithic pipeline of transported material.In the monolithic pipeline, carry the enormous amount of the transported material of control simultaneously, very difficult by existing conveyance control method control.
(action of conveying control device (conveyance control method))
Fig. 4 is the process flow diagram of action of transport control system of the conveying control device of expression present embodiment.
In this conveying control device, transport control system 2 is carried out processing shown in Figure 4.
In step st1, the carrying case of having taken in a plurality of transported materials arrives operation (treatment facility).At step st2, receive process flow from production management system (upper system) 1, handle entering into step St3 and step st4.
In step st3, launch process flow and make it become process information, process information is distributed to each treating apparatus (operation device).In the process information database, accumulate process information.
On the other hand, in step st4, receive classified information, handle entering into step st5 and step st6 from production management system (upper system) 1.
In step st5, classified information is launched, each carrying case is distributed classified information.In the classified information database, accumulate classified information.
In step st6, according to the process information that accumulates at step st3, generate each the process flow of transported material (for example substrate) in the carrying case, handle entering into step st7.In step st7, according to process flow, carry transported material (substrate), handle entering into step st8.
In step st8, corresponding operation result determines next to carry the destination according to process flow, handles entering into step st9.At step st9, judge whether the processing of being carried out up to step st8 is final processing, if final the processing then handled and entered step st10,, then handle and turn back to step st7 if not final processing.
In step st10,, transported material (substrate) is transported to the classification carrying case according to class condition according to the classified information of in step st5, accumulating.
Fig. 5 (a) is the process flow diagram of the generation action of the process information in the transport control system of conveying control device of expression present embodiment.
Shown in Fig. 5 (a), when generating process information, when transport control system 2 receives process flow in step st11, handle entering into step st12 and step st13.At this, in Fig. 7 (a), represented a block scheme, this block scheme is represented the example of transport control system from the process flow of production management system reception.Shown in Fig. 7 (a), process flow for example is made up of " production lot information ", " kind code ", " ID in batches ", " current operation code ", " Sort Code ", " subsequent processing code ", " subsequent processing method for making ID ".The example that flows of the transported material (substrate) that Fig. 7 (b) expression is corresponding with Fig. 7 (a).
In step st12, generate production lot information, handle entering into step st14.In step st14, judge that whether receiving production lot finishes information, finish information if receive production lot, then handle entering step st15.Do not finish information if receive production lot, then handle resting on step st14.Shown in Fig. 5 (b), production lot is finished information and for example is made up of " management ID ", " kind code ", " ID in batches ", " operation code ", " Sort Code ".
In step st15, additional end mark in batches handles entering step st19.
On the other hand, in step st13, generate the production lot information of different pipelines, handle entering step st16.Shown in Fig. 5 (c), production lot information for example is made up of " management ID ", " kind code ", " ID in batches ", " operation code ", " Sort Code ", " handling the sheet number ", " finishing the sheet number ", " damaging the sheet number ", " treatment state ".
In step st16, judge whether to have idle treating apparatus, if having idle treating apparatus, then handle entering step st17.If there is not idle treating apparatus, then handles and rest on step st16.In step st17,, handle entering step st18 to the treating apparatus distribution production lot information of pipeline.In step st18, treating apparatus is distributed method for making ID (contents processing), handle entering step st19.
At step st19, generate and carry indication information, handle entering step st20.Shown in Fig. 5 (d), carry indication information for example to form by " carrying ID ", " substrate ID ", " end mark in batches ", " beginning (From) position ", " finishing (To) position ", " finally carrying the destination ", " treatment state ".
In step st20, can judgement carry out the conveying to subsequent processing, if can carry, then handles and enter step st21.If can not carry, handle resting on step st20.In step st21, transported material is carried in indication, handles entering step st22.In step st22, take a decision as to whether end in batches, if be terminal in batches, then finish in batches.If not terminal in batches, then handle and turn back to step st19.
Fig. 6 (a) is the process flow diagram of the generation action of the classified information in the transport control system of conveying control device of expression present embodiment.
Shown in Fig. 6 (a), when generating classified information, when transport control system 2 receives class condition in step st21, handle entering step st32.At this, Fig. 8 represents a block scheme, and this block scheme is represented the example of transport control system from the class condition of production management system reception.Shown in Fig. 8 (a), class condition for example is made up of " management ID ", " kind code ", " ID in batches ", " representing the operation code ", " representative Sort Code ", " relative importance value ", " information substrate ", " conveying substrate sheet number ", " treatment state ".The example that flows of in Fig. 7 (b), representing the transported substance (substrate) corresponding with Fig. 7 (a).
In step st32, generate classified information, handle entering into step st33.Shown in Fig. 6 (b), classified information for example is made up of " management ID ", " kind code ", " ID in batches ", " representing the operation code ", " representative Sort Code ", " relative importance value ", " information substrate ", " sending the substrate film number ", " treatment state ".
In step st33, judge whether to exist idle sending into to send port, if there be idle sending into to send port, then handle entering into step st34.If there be not idle sending into to send port, handle resting on step st33.
At step st34, judge whether production lot begins, if begin, then handle and enter step st35.If do not begin, then handle and rest on step st34.
In step st35, judge whether production lot is finished, if finish, then handle and enter step st36.If do not finish, then handle and rest on step st35.
At step st36, judge whether the class condition that exists relative importance value high, if there is the high class condition of relative importance value, then handles and enter step st37.If there is no the high class condition of relative importance value is then handled and is rested on step st36.
In step st37, send the port assignment classified information to sending into, processing finishes.

Claims (2)

1. conveying control device, it is the conveying control device of in treatment facility described conveying device being controlled, there is the transport path of a plurality of transported materials in this treatment facility between a plurality for the treatment of apparatus, have a plurality of conveying devices of carrying transported material along described transport path, and make a plurality of transported materials corresponding with a described conveying device, this conveying control device possesses the control module of described each conveying device of control
Described control module, receive class condition from upper system, generate classified information according to this class condition, judge to produce in batches whether begin, if this production lot begins, then judge: send whether have the idle port of sending in the port at the transported material of described treatment facility, whether production lot is finished, and whether has a high class condition of relative importance value, if the port of sending of free time has been finished and had to production lot, then according to the high class condition of relative importance value to the described port assignment classified information of sending, control described conveying device according to this classified information.
2. conveyance control method, its be treatment facility in conveyance control method that described conveying device is controlled, there is the transport path of a plurality of transported materials in this treatment facility between a plurality for the treatment of apparatus, have a plurality of conveying devices of carrying transported material along described transport path, and to a described conveying device correspondence a plurality of transported materials, this conveyance control method
Obtain class condition from upper system,
Generate classified information according to this class condition,
Judge whether production lot begins,
If this production lot begins, then judge: whether the sending of transported material at described treatment facility has the idle port of sending in the port, whether production lot is finished, and whether has the high class condition of relative importance value,
If production lot has been finished and has been had an idle port of sending, then according to the high class condition of relative importance value to the described port assignment classified information of sending,
Control described conveying device according to this classified information.
CN200910163515A 2008-08-29 2009-08-26 Transferring control device and transferring control method Pending CN101661285A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2008222777 2008-08-29
JP2008222777A JP5303222B2 (en) 2008-08-29 2008-08-29 Transport control device and transport control method

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CN (1) CN101661285A (en)
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CN102502212A (en) * 2011-10-19 2012-06-20 江苏菲达宝开电气有限公司 Intelligent distribution control system for material flow conveying and sorting and working process of intelligent distribution control system
CN104495305A (en) * 2014-12-09 2015-04-08 福耀玻璃(重庆)配件有限公司 Automatic sheet feeding production line with function of cutting original sheet into two parts
CN105607626A (en) * 2016-03-17 2016-05-25 江苏华章物流科技股份有限公司 Distributed control system and control method for conveyer
CN109522352A (en) * 2018-11-08 2019-03-26 内蒙古伊泰煤炭股份有限公司 Industrial data management system and method
CN109866944A (en) * 2017-12-04 2019-06-11 深圳市瑞驰致远科技有限公司 Medicine distribution packing method
CN110398941A (en) * 2019-06-27 2019-11-01 惠科股份有限公司 The method and system of glass substrate production control

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CN102502212A (en) * 2011-10-19 2012-06-20 江苏菲达宝开电气有限公司 Intelligent distribution control system for material flow conveying and sorting and working process of intelligent distribution control system
CN102502212B (en) * 2011-10-19 2014-04-09 江苏菲达宝开电气有限公司 Working process of intelligent distribution control system for material flow conveying and sorting
CN104495305A (en) * 2014-12-09 2015-04-08 福耀玻璃(重庆)配件有限公司 Automatic sheet feeding production line with function of cutting original sheet into two parts
CN105607626A (en) * 2016-03-17 2016-05-25 江苏华章物流科技股份有限公司 Distributed control system and control method for conveyer
CN105607626B (en) * 2016-03-17 2018-11-20 江苏华章物流科技股份有限公司 A kind of conveyer dcs and control method
CN109866944A (en) * 2017-12-04 2019-06-11 深圳市瑞驰致远科技有限公司 Medicine distribution packing method
CN109522352A (en) * 2018-11-08 2019-03-26 内蒙古伊泰煤炭股份有限公司 Industrial data management system and method
CN110398941A (en) * 2019-06-27 2019-11-01 惠科股份有限公司 The method and system of glass substrate production control

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JP5303222B2 (en) 2013-10-02
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Application publication date: 20100303