CN101659009A - Manufacture method of eccentric cone shell - Google Patents
Manufacture method of eccentric cone shell Download PDFInfo
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- CN101659009A CN101659009A CN200910145044A CN200910145044A CN101659009A CN 101659009 A CN101659009 A CN 101659009A CN 200910145044 A CN200910145044 A CN 200910145044A CN 200910145044 A CN200910145044 A CN 200910145044A CN 101659009 A CN101659009 A CN 101659009A
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- cone shell
- eccentric cone
- eccentric
- shell
- big end
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Abstract
The invention discloses a manufacture method of an eccentric cone shell, which adopts a method of adding supplementary material at the small port end of the eccentric cone shell to make a main view, avertical view and an expansion view of the required eccentric cone shell according requirements. By utilizing a three-roller plate bending roll to roll according to a method for rolling a positive cone shell, the big end surface of the cone shell is an oval; and then by utilizing an inner circular arc measurement sample plate at the big end to conduct correction to the cone shell on the three-roller plate bending roll so as to lead the big end surface to be corrected into a circular end surface and to cut off the supplementary material part after correction, the eccentric cone shell can be obtained. By utilizing the three-roller plate bending roll, the eccentric cone shells with different specifications can be processed, and the manufacture method of the eccentric cone shell has high efficiency and strong versatility, saves the cost, reduces the labor intensity, improves the work efficiency, and is applicable to the manufacture of the eccentric cone shells with different included angles.
Description
Technical field
The present invention relates to a kind of preparation method, be specifically related to a kind of preparation method of eccentric cone shell.
Background technology
At present, the preparation method of known eccentric cone shell (being shape of a hoof cone) is a shaping method to suppress, and shaping method to suppress utilizes forcing press and corresponding supporting mold to be pressed.From the operation principle of this method and process as can be known, the eccentric cone shell of making different size is needed supporting corresponding mold, investment is big, and the mold utilization rate is low.Especially concerning single-piece, small lot batch manufacture, the efficient that seems more is extremely low.The second, the process staff of compression moulding need repeatedly adjust workpiece and mold position, so that finish whole forming process.If the 3rd produces the eccentric cone shell of a collection of different size with shaping method to suppress, also need change different molds as requested.Two, 3 two as can be known, this method labour intensity is big, time-consuming.All in all, shaping method to suppress need drop into forcing press and various mold, invest huge, labour intensity is big, efficient is low.
Summary of the invention
At above-mentioned problems of the prior art, the object of the present invention is to provide a kind of preparation method of eccentric cone shell, this method does not adopt forcing press and mold, and cost of manufacture is low, reduces labor intensity, and increases work efficiency.
The technical scheme that the present invention is taked for its purpose of realization: a kind of preparation method of eccentric cone shell, it is realized by following step:
A, by making eccentric cone shell neutral line size its front view that draws;
B, make expanded view according to front view on material at model;
C, being the center of circle with the O point in expanded view, is radius with OA, and the camber line AFA ' that draws forms technology feed supplement part between the actual evolute ABA ' of camber line AFA ' and osculum;
D, cut the expanded view of band feed supplement part, make model, be tiled in used steel plate on number material;
E, cut off model feed supplement part, aiming at the sideline on number honest material, the actual evolute ABA ' of the osculum that draws;
Actual line, the feed supplement line of f, steel plate number material are all drawn a design and are dashed;
G, the outline line blanking of pressing band feed supplement part number material;
H, utilize veneer reeling machine to roll by rolling positive cone shell side formula, welding is check also.
I, utilize in the big end arc measuring model on veneer reeling machine conical shell to be proofreaied and correct, it is qualified that model camber line and large end face inner arc contact entirely;
J, press the blanking of osculum actual line sample and remove the feed supplement part, finish the making of eccentric cone shell.
Arc measuring model in the described big end, its arc diameter are for will make the big end actual inner diameter of eccentric cone shell, and its chord length L equals to make 1/6 length of the big end actual inner diameter of eccentric cone shell, and is not less than 300mm.
Described veneer reeling machine adopts three rolls plate bending machine.
The present invention utilizes three rolls plate bending machine to roll eccentric cone shell, makes front view, vertical view, the expanded view of required eccentric cone shell on request.Utilize three rolls plate bending machine to roll by the method that rolls positive conical shell; This moment, the conical shell large end face was an ellipse, utilized the interior arc measuring model of big end on three rolls plate bending machine conical shell to be proofreaied and correct, and it is a circular end surface that large end face is proofreaied and correct, and cuts off the feed supplement part after the correction, can get eccentric cone shell.
Beneficial effect of the present invention: utilize three rolls plate bending machine just can process the eccentric cone shell of different size, the production efficiency height, highly versatile has reduced investment, has saved production cost, and labour intensity is little.
Description of drawings
The present invention is described in more detail below in conjunction with the drawings and specific embodiments.
Fig. 1 will make the main view principle figure that eccentric cone shell neutral line size is drawn for the present invention;
Fig. 2 will make the schematic diagram of overlooking that eccentric cone shell neutral line size draws for the present invention;
Fig. 3 will make the expansion schematic diagram that eccentric cone shell neutral line size is drawn for the present invention.
Fig. 4 is an arc measuring model schematic diagram in the big end of required eccentric cone shell.
(AFA ' BA dash area among the AFB among Fig. 1 and Fig. 3 is technology feed supplement part;
CDE and C ' DE ' dash area are used for illustrative purposes only among Fig. 3, and the actual fabrication process does not have this part)
The specific embodiment
The present invention utilizes three rolls plate bending machine to roll out AFDC (Fig. 1, Fig. 2, shown in AFDE be that a positive conical shell and AFA ' E ' DE shown in Figure 3 are a positive conical shell expanded view) by the method that rolls positive conical shell; This moment, the conical shell large end face was an ellipse, utilized arc measuring model in the big end, as shown in Figure 4, on three rolls plate bending machine conical shell was proofreaied and correct, and it is a circular end surface that large end face is proofreaied and correct; Cut off the AFB part after the correction, can get eccentric cone shell ABDC.
The present invention all is suitable for the eccentric cone shell of different angles.
The concrete implementation step of the present invention is as described below:
(1), by making eccentric cone shell neutral line size draw front view, i.e. ABDC part among Fig. 1.Its vertical view that also can draw as shown in Figure 2, among Fig. 2 is that the circle of diameter is the eccentric cone shell upper surface with AB, and the circle that with CD is diameter is the eccentric cone shell lower surface.Dash area only is the usefulness of explanation among Fig. 1,2, and reality can not drawn.So-called neutral line promptly is the intermediate layer that material refers to material size constancy after bending.
(2), make expanded view according to front view, vertical view at malthoid or other model on material, as shown in Figure 3.
(3), make one on the interior arc measuring model of big end, as shown in Figure 4.Arc diameter is for will make the big end actual inner diameter of eccentric cone shell among Fig. 4.Chord length L equals to make 1/6 length of the big end actual inner diameter of eccentric cone shell, and is not less than 300mm.
(4), in expanded view (Fig. 3), be the center of circle with the O point, be radius with OA, the camber line AFA ' that draws forms technology feed supplement part (dash area among Fig. 3) between camber line AFA ' and the ABA '.
(5), cut the expanded view of band feed supplement part, AFA ' C ' DC each point comprises part among Fig. 3, makes model, is tiled in used steel plate on number material.
(6), cut off model feed supplement part, AFA ' BA each point comprises part among Fig. 3, is aiming at the sideline on number honest material, the actual evolute ABA ' of the osculum that draws.
(7), steel plate number expects that each line (AFA ', ABA ') all draws a design and dash.
(8), mend item number material outline line (AFA ' C ' DC each point comprises part) blanking by band.
(9), utilize three rolls plate bending machine to roll by rolling positive conical shell, welding is check also.
(10), because of being rolled into back large end face non-required circle, utilize in the big end arc measuring model (Fig. 4) on three rolls plate bending machine, conical shell to be proofreaied and correct, be close to big end inner arc with radius gauge in the big end and check, it is qualified that model camber line and large end face inner arc contact entirely.
(11), press the blanking of osculum actual line sample and remove the feed supplement part, finish the making of eccentric cone shell.
The present invention utilizes three rolls plate bending machine to roll eccentric cone shell, makes front view, vertical view, the expanded view of required eccentric cone shell on request.Utilize three rolls plate bending machine to roll out AFDC (Fig. 1, AFDE shown in Figure 2 are a positive conical shell) by the method that rolls positive conical shell; This moment, the conical shell large end face was an ellipse, utilized the interior arc measuring model of big end on three rolls plate bending machine conical shell to be proofreaied and correct, and it is a circular end surface that large end face is proofreaied and correct, and cuts off the AFB part after the correction, can get eccentric cone shell ABDC.
Claims (3)
1, a kind of preparation method of eccentric cone shell is characterized in that this method realizes by following step:
A, by making eccentric cone shell neutral line size its front view that draws;
B, make expanded view according to front view on material at model;
C, being the center of circle with the O point in expanded view, is radius with OA, and the camber line AFA ' that draws forms technology feed supplement part between the actual evolute ABA ' of camber line AFA ' and osculum;
D, cut the expanded view of band feed supplement part, make model, be tiled in used steel plate on number material;
E, cut off model feed supplement part, aiming at the sideline on number honest material, the actual evolute ABA ' of the osculum that draws;
Actual line, the feed supplement line of f, steel plate number material are all drawn a design and are dashed;
G, the outline line blanking of pressing band feed supplement part number material;
H, utilize veneer reeling machine to roll by rolling positive cone shell side formula, welding is check also.
I, utilize in the big end arc measuring model on veneer reeling machine conical shell to be proofreaied and correct, it is qualified that model camber line and large end face inner arc contact entirely;
J, press the blanking of osculum actual line sample and remove the feed supplement part, finish the making of eccentric cone shell.
2, the preparation method of eccentric cone shell according to claim 1, it is characterized in that arc measuring model in the described big end, its arc diameter is for will make the big end actual inner diameter of eccentric cone shell, and its chord length L equals to make 1/6 length of the big end actual inner diameter of eccentric cone shell, and is not less than 300mm.
3, the method for manufacturing eccentric cone shell according to claim 1 is characterized in that described veneer reeling machine adopts three rolls plate bending machine.
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CN200910145044A CN101659009A (en) | 2009-09-23 | 2009-09-23 | Manufacture method of eccentric cone shell |
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CN200910145044A CN101659009A (en) | 2009-09-23 | 2009-09-23 | Manufacture method of eccentric cone shell |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102166707A (en) * | 2011-04-08 | 2011-08-31 | 云峰发电厂 | Method for manufacturing buoy of air valve of hydroelectric generating unit |
CN105014323A (en) * | 2015-07-30 | 2015-11-04 | 江苏金曼科技有限责任公司 | Manufacturing method for conical bottom |
CN106500949A (en) * | 2016-10-31 | 2017-03-15 | 武汉冶钢结构有限责任公司 | A kind of wind-tunnel round corner section elliptical ring housing forming method |
CN113523713A (en) * | 2021-05-28 | 2021-10-22 | 常州旷达威德机械有限公司 | Method for processing eccentric cone |
CN115890170A (en) * | 2023-03-08 | 2023-04-04 | 贵州航宇科技发展股份有限公司 | Eccentric conical tube machining method |
-
2009
- 2009-09-23 CN CN200910145044A patent/CN101659009A/en active Pending
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102166707A (en) * | 2011-04-08 | 2011-08-31 | 云峰发电厂 | Method for manufacturing buoy of air valve of hydroelectric generating unit |
CN102166707B (en) * | 2011-04-08 | 2013-01-09 | 云峰发电厂 | Method for manufacturing buoy of air valve of hydroelectric generating unit |
CN105014323A (en) * | 2015-07-30 | 2015-11-04 | 江苏金曼科技有限责任公司 | Manufacturing method for conical bottom |
CN106500949A (en) * | 2016-10-31 | 2017-03-15 | 武汉冶钢结构有限责任公司 | A kind of wind-tunnel round corner section elliptical ring housing forming method |
CN113523713A (en) * | 2021-05-28 | 2021-10-22 | 常州旷达威德机械有限公司 | Method for processing eccentric cone |
CN115890170A (en) * | 2023-03-08 | 2023-04-04 | 贵州航宇科技发展股份有限公司 | Eccentric conical tube machining method |
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Open date: 20100303 |